Small pile driver
By designing a small pile driver and using floating body support and automatic wire traction system, the safety problem of excavators not being able to drive piles in deep water levels and silt environments is solved, and efficient and safe steel pipe pile driving operations are achieved.
Patent Information
- Application Number
- CN202421042535.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
In the construction of water conservancy projects, excavators cannot carry out pile driving operations under deep water levels and silt environments, resulting in safety risks for artificially supporting steel pipe piles in the water.
A small pile driver was designed, using a steel wire traction rope system driven by floating body, winch and generator, to realize automatic pile driving of steel pipe piles through iron lump and pulley mechanisms to ensure construction safety.
It has achieved safe and efficient pile driving operations in environments with deep water levels and silt, reducing the risk of manual pile support in water, improving construction efficiency and saving costs.
Smart Images

Figure CN222252099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pile driving construction, in particular to a small pile driver. Background Art
[0002] A cofferdam refers to a temporary retaining structure built for the construction of permanent water conservancy facilities during water conservancy project construction. Its function is to prevent water and soil from entering the construction site of the building and to create dry trench working conditions for the construction work surface so that construction tasks such as pumping out water, dredging, excavating foundation pits, and constructing buildings can be successfully completed within the cofferdam.
[0003] The pile-membrane cofferdam is a cofferdam construction technology in which piles are driven into the riverbed, the back diagonal braces of the piles are used as the supporting structure, bamboo plywood or steel plates are used as waterproof panels, and anti-seepage membrane cloth is used as the anti-seepage surface layer. During the pile construction, an excavator is usually used for piling, but this method has certain defects: when the water level depth exceeds the height of the excavator track and there is a lot of silt in the river channel, the excavator cannot perform piling operations. When the excavator is piling, it is necessary to manually straighten the steel pipe piles in the water, which poses a safety hazard. For this reason, the utility model provides a small pile driver. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a small pile driver, which solves the problems raised by the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model is implemented by the following technical solutions: a small pile driver includes a base, a plurality of floats for supporting floating on the water surface are evenly distributed on the bottom of the base, a guardrail is welded at the upper edge of the base, a protective net is fixed on the guardrail, and a winch and a generator are installed on one side of the upper end of the base;
[0006] A truss is installed on the other side of the upper end of the base, and a steel pipe diagonal brace for reinforcing the truss is installed in the middle of the upper end of the base. A pulley bracket is provided on the top of the truss, and a pulley is rotatably provided on the pulley bracket;
[0007] A steel wire traction rope is wound on the hoist, and one end of the steel wire traction rope is passed around a pulley and connected to an iron lump.
[0008] As a further technical solution of the utility model, the floating body is a high-density foam box or a buoy.
[0009] As a further technical solution of the utility model, the steel pipe diagonal brace is arranged obliquely, and one end thereof is welded and fixed to the truss.
[0010] As a further technical solution of the utility model, the truss is welded from square tubes, a truss slot is provided on the upper surface of the base corresponding to the bottom of the truss, the truss is fixed to the base by the truss slot and bolts, and a recess for placing steel pipe piles is provided at the upper end of the base corresponding to directly below the iron lump.
[0011] As a further technical solution of the utility model, a winch base and a generator mounting seat are provided on the upper surface of the base corresponding to the winch and the generator, and the winch and the generator are fixed to the base respectively by the matching bolts of the winch base and the generator mounting seat.
[0012] As a further technical solution of the utility model, a lifting ring is installed on the top of the iron block, one end of the steel wire traction rope is fixed to the iron block through the lifting ring, track grooves are opened on both sides of the iron block, and limit blocks slidably connected to the two track grooves are welded on the inner side of the truss corresponding to the two track grooves.
[0013] The utility model provides a small pile driver, which has the following beneficial effects compared with the prior art:
[0014] The small pile driver designed in this paper adopts commonly used materials on the market, has low cost, and can be reused after being manufactured once; the small pile driver is simple to manufacture and easy to assemble and disassemble, which saves costs and improves construction efficiency; it is suitable for river regulation projects with deep water levels, much silt, and where pile driving operations cannot be carried out by machines; it can solve the safety problem of manually supporting piles in the water during pile driving operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a side view of a small pile driver;
[0016] Figure 2 It is the front view of a small pile driver;
[0017] Figure 3 This is a schematic diagram of the structure of the base of a small pile driver.
[0018] In the figure: 1. base; 2. floating body; 3. guardrail; 4. protective net; 5. winch; 51. winch base; 6. generator; 61. generator mounting base; 7. steel pipe diagonal brace; 8. truss; 81. truss slot; 9. steel wire traction rope; 11. iron lump; 12. pulley bracket; 13. pulley. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-3 The utility model provides a technical solution for a small pile driver: a small pile driver includes a base 1, and a plurality of floats 2 for supporting floating on the water are evenly distributed on the bottom of the base 1. The floats 2 are high-density foam boxes or pontoons, wherein the base 1 is composed of a combination of steel pipes, channel steels, pipe fittings, etc., and the floats 2 and the base 1 can be connected and fixed by lead wires and large ropes, but are not limited to, to form a floating ship as a whole.
[0021] A guardrail 3 is welded at the upper edge of the base 1, and a protective net 4 is fixed on the guardrail 3. The guardrail 3 is installed around the base 1 to play a role in safety protection. A winch 5 and a generator 6 are installed on one side of the upper end of the base 1. A winch base 51 and a generator mounting seat 61 are provided on the upper surface of the base 1 corresponding to the winch 5 and the generator 6. The winch 5 and the generator 6 are fixed to the base 1 by the winch base 51 and the generator mounting seat 61 respectively, and the generator 6 generates electricity to provide power for the winch 5. The winch 5 is used to drive the steel wire traction rope 9 to be wound or released, thereby driving the iron lump 11 to rise or fall;
[0022] A truss 8 is installed on the other side of the upper end of the base 1, and a steel pipe diagonal brace 7 for reinforcing the truss 8 is installed in the middle of the upper end of the base 1. The steel pipe diagonal brace 7 is inclined, and one end thereof is welded and fixed to the truss 8. The truss 8 is welded by square tubes. A truss slot 81 is provided on the upper surface of the base 1 corresponding to the bottom of the truss 8. The truss 8 is fixed to the base 1 through the truss slot 81 and bolts. A recess for placing steel pipe piles is provided at the upper end of the base 1 corresponding to the iron lump 11, and the recess is for facilitating the driving of the steel pipe piles underwater. The height of the truss 8 is but not limited to 8m. The truss 8 can be fixed to the base 1 through the reserved truss slot 81, and the reinforcement of the steel pipe diagonal brace 7 can ensure the stability of the truss 8.
[0023] A pulley bracket 12 is provided on the top of the truss 8, and a pulley 13 is rotatably provided on the pulley bracket 12. A steel wire traction rope 9 is wound on the winch 5. One end of the steel wire traction rope 9 passes over the pulley 13 and is connected to an iron block 11. A lifting ring is installed on the top of the iron block 11, and one end of the steel wire traction rope 9 is fixed to the iron block 11 through the lifting ring. Track slide grooves are provided on both sides of the iron block 11, and limit blocks slidably connected to the two track slide grooves on the inner side of the truss 8 are welded. The steel wire traction rope 9 is fixed to the lifting ring, so that the lifting and traction of the iron block 11 can be realized, and there are track slide grooves on both sides of the iron block 11. The purpose is to ensure that the iron block 11 is always on the same vertical center line when it rises or falls, which is convenient for piling the steel pipe piles. In addition, it should be noted that the lifting ring on the top of the iron block 11 can also be used to lift the steel pipe pile, so that it is convenient to lift it to the piling position.
[0024] The working principle of the utility model is as follows: when working, the integrated device is floated in the river channel by the floating body 2, and the steel pipe pile can be suspended by the lifting ring. Before the first steel pipe pile is driven, a large rope is pulled on the shore to control the direction of the floating boat. After the steel pipe pile is adjusted to the driving position, it is lowered, and then the steel pipe pile is stabilized by a pipe clamp or a fixed frame to prevent it from shaking. Figure 2 As shown, Figure 2 A in the figure refers to the steel pipe pile. Further, the top of the steel pipe pile is fixed to the lifting ring;
[0025] The winch 5 is controlled to reel in, so that the iron mass 11 is pulled up to the top of the truss 8 through the wire traction rope 9, and then the winch 5 is controlled to quickly release the wire traction rope 9, so that the iron mass 11 falls vertically along the inner side of the truss 8 quickly, and the steel pipe pile is driven by the gravity of the iron mass 11. The above actions are repeated repeatedly until the steel pipe pile is completely driven into the water;
[0026] When constructing the second steel pipe pile, a large rope can be used to fix the floating boat on the first steel pipe pile, thereby stabilizing the floating boat and ensuring the pile position.
[0027] The above is only a preferred embodiment of the present invention. It should be noted that, for ordinary technicians in the technical field, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be regarded as the protection scope of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention shall be implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. Small pile driver, characterized in that: The invention comprises a base (1), wherein a plurality of floats (2) for supporting floating on the water surface are evenly distributed at the bottom of the base (1), a guardrail (3) is welded at the upper edge of the base (1), and a winch (5) and a generator (6) are installed on one side of the upper end of the base (1); A truss (8) is installed on the other side of the upper end of the base (1), and a steel pipe diagonal brace (7) for reinforcing the truss (8) is installed in the middle of the upper end of the base (1), a pulley bracket (12) is arranged on the top of the truss (8), and a pulley (13) is rotatably arranged on the pulley bracket (12); A steel wire traction rope (9) is wound on the hoist (5), and one end of the steel wire traction rope (9) is passed around a pulley (13) and connected to an iron lump (11).
2. The small pile driver according to claim 1, characterized in that: The floating body (2) is a high-density foam box or a buoy.
3. The small pile driver according to claim 1, characterized in that: The steel pipe diagonal brace (7) is arranged obliquely, and one end thereof is welded and fixed to the truss (8).
4. The small pile driver according to claim 1, characterized in that: The truss (8) is formed by welding square tubes, a truss slot (81) is provided on the upper surface of the base (1) corresponding to the bottom of the truss (8), the truss (8) is fixed to the base (1) via the truss slot (81) and bolts, and a recess for placing a steel pipe pile is provided at the upper end of the base (1) corresponding to the position directly below the iron lump (11).
5. The small pile driver according to claim 1, characterized in that: A hoist base (51) and a generator mounting seat (61) are provided on the upper surface of the base (1) at locations corresponding to the hoist (5) and the generator (6); the hoist (5) and the generator (6) are fixed to the base (1) respectively by means of bolts matching the hoist base (51) and the generator mounting seat (61).
6. The small pile driver according to claim 1, characterized in that: A lifting ring is installed on the top of the iron block (11), and one end of the steel wire traction rope (9) is fixed to the iron block (11) through the lifting ring. Track sliding grooves are opened on both sides of the iron block (11), and limit blocks slidably connected to the two track sliding grooves are welded on the inner side of the truss (8) corresponding to the two track sliding grooves.
7. The small pile driver according to claim 1, characterized in that: A protective net (4) is fixed on the guardrail (3).
