Leak-proof system for organic solvent
The anti-leakage system addresses solvent leakage by using a gravity-actuated baffle to seal channels during shutdown and rotate for fluid flow, ensuring effective prevention of solvent loss and maintaining operational efficiency.
Patent Information
- Application Number
- CN202420375160.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-28
AI Technical Summary
Existing systems fail to effectively prevent organic solvent leakage during the shutdown stage of processing equipment due to human error in closing valves or incomplete closure, leading to material waste and environmental contamination.
An anti-leakage system featuring a baffle mechanism with a shielding and sealing portion that tilts under gravity to form a seal in the channel when not in use, and rotates to allow fluid flow when active, utilizing support columns and flowable objects to maintain stability and reduce pressure loss.
Effectively prevents solvent leakage during shutdown by forming a seal in the channel, while minimizing resistance and pressure loss during operation, thus conserving materials and maintaining a safe processing environment.
Smart Images

Figure CN222255190U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of leakage prevention, and in particular relates to a leakage prevention system for organic solvents. Background Art
[0002] In the process of preparing or using organic solvents, it is necessary to store the organic solvents in a container, and then use a pump and a pipeline to pump the organic solvents into the corresponding processing equipment. The existing device connection method is that the liquid inlet end of the pump is connected to the storage device through a connecting pipe, and the liquid outlet end of the pump is connected to the corresponding processing equipment through a connecting pipe. When the processing equipment is stopped, the organic solvent is not used at this time. The organic solvent in the storage device has pressure, and it is easy for the organic solvent to flow into the pipeline or the pump body, causing leakage of the organic solvent, which has caused great inconvenience to production and processing. Therefore, a valve is equipped on the pipeline to control the opening and closing of the pipeline to prevent leakage when the organic solvent is not used. However, in the busy processing process, the staff often forgets to close the valve or the valve is not completely closed, resulting in the pipeline The effect of preventing leakage is not ideal, and the organic solvent will still leak during the shutdown stage, wasting raw materials and affecting the processing environment. Utility Model Content
[0003] The utility model aims to provide an organic solvent anti-leakage system, aiming to solve the problem in the prior art that the organic solvent is prone to leakage during the shutdown stage of processing equipment.
[0004] To achieve the above object, the utility model provides the following technical solution: the organic solvent leakage prevention system comprises:
[0005] A shell, wherein the interior of the shell has a channel, and the shell has a liquid inlet end and a liquid outlet end;
[0006] a baffle, the baffle comprising a shielding portion and a sealing portion, the sealing portion being connected to the shielding portion, the baffle being located inside the channel, and when no organic solvent is used, the baffle is tilted downward under the action of gravity, and the peripheral side of the baffle contacts the side wall of the channel to form a seal for the channel;
[0007] The baffle is installed inside the channel and is located at an end close to the liquid inlet end. The guide plate is tiltedly arranged in the channel.
[0008] A further technical solution of the present invention is that there are two sealing parts, one of which is located at the first end of the shielding part, and the other is located at the second end of the shielding part, and the sealing parts are made of elastic material.
[0009] A further technical solution of the utility model is that one end of the sealing portion away from the shielding portion has an inclined surface, and the inclined surface can fully contact the inner wall of the channel.
[0010] A further technical solution of the utility model is that support columns are fixedly arranged on the front and rear sides of the baffle, the support columns are located at the center of the baffle sides, and support seats are correspondingly arranged on both sides of the shell, and the support columns are rotatably connected to the support seats.
[0011] A further technical solution of the utility model is that a cavity is arranged inside the support column along the length direction, the center of the cavity is located near the second end, and the interior of the cavity is suitable for containing flowable objects.
[0012] A further technical solution of the utility model is that the flowable object is a liquid substance or a granular substance.
[0013] A further technical solution of the present invention is that the number of the cavities is at least two.
[0014] A further technical solution of the utility model is that the liquid inlet end is threadedly connected to a first connecting pipe, and the liquid outlet end is threadedly connected to a second connecting pipe.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] When the processing device is in a shutdown state, there is no organic solvent flowing in the channel, and the baffle forms a seal on the channel, blocking the organic solvent with a low flow rate leaking in the pipeline, thereby preventing the leakage of the organic solvent. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 It is a three-dimensional structural schematic diagram of a specific embodiment of the utility model.
[0019] Figure 2 It is a schematic diagram of the internal structure of the shell of a specific embodiment of the present utility model.
[0020] Figure 3 It is a schematic diagram of the baffle structure of a specific embodiment of the utility model.
[0021] Figure 4 It is a schematic diagram of the internal cavity of the baffle in a specific embodiment of the present utility model.
[0022] In the figure: 10, shell; 11, first connecting pipe; 12, second connecting pipe; 13, support seat; 14, liquid inlet end; 15, liquid outlet end; 16, channel; 20, baffle; 21, shielding part; 22, support column; 23, sealing part; 24, first end; 25, second end; 30, guide plate; 40, cavity. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solution and advantages of the embodiments of the present disclosure clearer, the technical solution of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.
[0024] See also Figure 1-4 As shown, it is an embodiment of the utility model: an anti-leakage system for organic solvents, comprising a shell 10, the shell 10 has a channel 16 inside, the shell 10 has a liquid inlet end 14 and a liquid outlet end 15, the liquid inlet end 14 is provided with a first connecting pipe 11, the liquid outlet end 15 is provided with a second connecting pipe 12, the first connecting pipe 11 and the second connecting pipe 12 are both connected to the channel 16, and a baffle 20 is provided inside the shell 10. When the organic solvent is not used, the baffle 20 is inclined downward under the action of gravity, and the peripheral side of the baffle 20 is in conflict with the side wall of the channel 16, thereby forming a seal for the channel 16 to prevent the leakage of the organic solvent; when the organic solvent is used, the organic solvent with a large flow rate has an impact force on the baffle 20, so that the baffle 20 is in a nearly horizontal state, and the organic solvent can flow out through the channel 16.
[0025] The baffle 20 includes a shielding portion 21 and a sealing portion 23. There are two sealing portions 23. The shielding portion 21 has a first end 24 and a second end 25. One of the sealing portions 23 is located at the first end 24 of the shielding portion 21, and the other sealing portion 23 is located at the second end 25 of the shielding portion 21. The sealing portion 23 is made of elastic material. The end of the sealing portion 23 away from the shielding portion 21 has an inclined surface, so that the sealing portion 23 can fully contact the inner wall of the channel 16 and form a good seal for the channel 16. The front and rear sides of the baffle 20 are both provided with sealing gaskets, so that the front and rear sides of the baffle and the channel 16 can be in a sealed state. The front and rear sides of the baffle 20 are both fixedly provided with support columns 22. The support columns 22 are located at the center of the side of the baffle 20. The support columns 22 are rotatably connected to the support seats 13 on both sides of the housing 10. The support columns 22 are used to support the baffle 20 and enable the baffle 20 to rotate around the axis of the support columns 22 inside the channel 16.
[0026] A cavity 40 is provided inside the support column 22 along the length direction. In the present embodiment, the number of the cavities 40 is three to ensure the stability of the baffle 20 during rotation. In other embodiments, the number of the cavities 40 is one, two, four or more. The specific number of the cavities 40 is not limited here. The center of the cavity 40 is located near the second end 25. A flowable object is placed inside the cavity 40 so that the center of gravity of the baffle 20 and the flowable object as a whole is located near the second end 25. The flowable object is a granular object, such as sand and gravel particles, or a liquid substance.
[0027] When the processing device is in a shutdown state and there is no flowing organic solvent in the channel 16, the second end 25 can be located at the bottom and close to the liquid inlet end 14, and the first end 24 is located at the top and close to the liquid outlet end 15, forming a seal for the channel 16, and blocking the organic solvent with a lower flow rate leaking in the pipeline, thereby preventing the leakage of the organic solvent; when the processing device is in a startup state, a high-speed flowing organic solvent flows in the channel 16 under the action of the pump, and the high-speed flowing organic solvent acts on the first end 24, the baffle 20 is deflected, the channel 16 is in an open state, and the flowable object flows in the cavity 40 toward the first end 24, so that the center of gravity of the baffle 20 and the flowable object as a whole is close to the center position, so that the baffle 20 is kept in a horizontal state as much as possible to reduce the resistance of the baffle 20 to the fluid and reduce the pressure loss of the fluid.
[0028] It should be noted that even if the center of gravity of the baffle 20 and the flowable object as a whole approaches the central position, the center of gravity of the baffle 20 and the flowable object as a whole is still located at an end close to the second end 25, so that when the liquid stops flowing in the channel 16, the baffle 20 can be reset.
[0029] The liquid inlet end 14 is threadedly connected to a liquid inlet pipe 11, and the liquid outlet end 15 is threadedly connected to a liquid outlet pipe 12, wherein the end of the liquid inlet pipe 11 away from the liquid inlet end 14 is connected to a container for containing an organic solvent through a valve, and the liquid outlet pipe 12 is connected to the liquid inlet end of the pump, and the liquid inlet pipe 11 and the liquid outlet pipe 12 are coaxially arranged, so that the shell 10 can rotate around the axis of the liquid inlet pipe 11 to adjust the overall horizontality of the shell 10 and increase the stability of the device when in use.
[0030] When an organic solvent liquid is introduced into the channel 16 , a guide plate 30 is installed at the liquid inlet end 14 in order to make the liquid impact the baffle 20 and rotate the baffle 20 . The guide plate 30 is tilted so that the flow direction of the organic solvent can be toward the first end 24 , so that the baffle 20 rotates to open the channel 16 .
[0031] In this specific embodiment, when the processing device is in a shutdown state and there is no flowing organic solvent in the channel 16, the baffle 20 forms a seal on the channel 16, thereby blocking the organic solvent with a lower flow rate leaking in the pipeline and preventing the leakage of the organic solvent; when the processing device is in a startup state, a high-speed flowing organic solvent flows in the channel 16 under the action of the pump, and the high-speed flowing organic solvent acts on the first end 24, the baffle 20 is deflected, the channel 16 is in an open state, and the flowable object flows in the cavity 40 toward the first end 24, so that the center of gravity of the baffle 20 and the flowable object as a whole approaches the center position, so that the baffle 20 is kept as horizontal as possible.
Claims
1. An organic solvent leakage prevention system, characterized in that: include: A housing (10), wherein the interior of the housing (10) is provided with a channel (16), and the housing (10) has a liquid inlet end (14) and a liquid outlet end (15); a baffle (20), the baffle (20) comprising a shielding portion (21) and a sealing portion (23), the sealing portion (23) being connected to the shielding portion (21), the baffle (20) being located inside the channel (16), and when no organic solvent is used, the baffle (20) is tilted downward under the action of gravity, and the peripheral side of the baffle (20) abuts against the side wall of the channel (16), thereby forming a seal on the channel (16); The guide plate (30) is installed inside the channel (16) and is located at an end close to the liquid inlet end (14). The guide plate (30) is arranged obliquely inside the channel (16).
2. The organic solvent leakage prevention system according to claim 1, characterized in that: There are two sealing portions (23), one of which is located at the first end (24) of the shielding portion (21), and the other of which is located at the second end (25) of the shielding portion (21). The sealing portions (23) are made of elastic material.
3. The organic solvent leakage prevention system according to claim 2, characterized in that: One end of the sealing portion (23) away from the shielding portion (21) has an inclined surface, and the inclined surface can fully contact the inner wall of the channel (16).
4. The organic solvent leakage prevention system according to claim 1, characterized in that: Support columns (22) are fixedly provided on both the front and rear sides of the baffle (20), and the support columns (22) are located at the center of the side of the baffle (20). Support seats (13) are correspondingly provided on both sides of the shell (10), and the support columns (22) are rotatably connected to the support seats (13).
5. The organic solvent leakage prevention system according to claim 4, characterized in that: A cavity (40) is provided inside the support column (22) along the length direction, the center of the cavity (40) is located close to the second end (25), and the interior of the cavity (40) is suitable for containing a flowable object.
6. The organic solvent leakage prevention system according to claim 5, characterized in that: The flowable object is a liquid substance or a granular substance.
7. The organic solvent leakage prevention system according to claim 5, characterized in that: The number of the cavities (40) is at least two.
8. The organic solvent leakage prevention system according to claim 1, characterized in that: The liquid inlet end (14) is threadedly connected to a first connecting pipe (11), and the liquid outlet end (15) is threadedly connected to a second connecting pipe (12).
