Angle-adjustable mounting device for movable arm headlamp of excavator and excavator

By adding angle adjustment holes and double bolt fixing points on the installation device of the excavator boom headlight, the problem of irradiation angle deviation caused by loose fixing bracket is solved, and more stable and flexible lighting adjustment is achieved, which improves night operation Safety and efficiency.

CN222256374UActive Publication Date: 2024-12-27QINGDAO LOVOL EXCAVATOR +1
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Patent Information

Application Number
CN202421172676.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2024-12-27
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The fixing bracket of the existing excavator boom headlight is easily loosened during long-term operation due to the single bolt fixation, resulting in a deviation of the irradiation angle, affecting night working efficiency and safety.

Method used

Design an angle adjustable mounting device, by setting multiple angle adjustment holes and fixing mounting holes on the mounting seat, and setting corresponding bolt vias on the boom lamp bracket, double bolts are used to fix the connection point and angle Adjustment capability to reduce the possibility of bolt loosening.

Benefits of technology

It improves the installation stability of the headlights and adjustability of the lighting range, adapts to different working conditions, and improves the safety and efficiency of night operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an angle-adjustable mounting device for a movable arm headlamp of an excavator and the excavator, which relate to the technical field of excavators and comprise a mounting seat in welded connection with a movable arm and a movable arm lamp bracket connected with the mounting seat, a fixed mounting hole and a plurality of angle adjusting holes annularly distributed around the fixed mounting hole are formed in the mounting seat; a first bolt through hole correspondingly connected with the fixed mounting hole and a second bolt through hole correspondingly connected with the angle adjusting hole are formed in the movable arm lamp bracket; the mounting seat is in bolted connection with the movable arm lamp bracket; the connecting strength can be improved, and the defect of bolt looseness after long-time operation is avoided; and meanwhile, through the mounting hole in the fixed position and the angle adjusting holes in the multiple positions, the mounting angle of the movable arm lamp support can be adjusted according to actual operation requirements, the illumination range which can be achieved by the movable arm headlamp is enlarged, the movable arm headlamp can meet the illumination requirements under different working conditions, and the safety of the excavator during night operation is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of excavators, in particular to an angle-adjustable mounting device for an excavator boom headlight and an excavator. Background Art

[0002] Excavators are a very important type of equipment in construction machinery. They are widely used in construction, transportation, military and other engineering operations. With the development of infrastructure and the development of industries such as real estate, the demand for excavators has further increased, and nighttime construction has also increased. The headlights installed on the boom of the excavator are an indispensable part of its lighting system. The headlights on the boom are generally installed on the boom through a fixed bracket, and the installation angle and lighting range are set.

[0003] The existing boom headlight fixing bracket is mostly fastened to the fixing base welded on the boom with a bolt. With the increase of the operating time of the working device, especially when the working device is mounted with a breaker hammer, the bolt is easy to loosen, causing the illumination angle of the boom light connected to the fixing bracket to shift, which affects the illumination range of the boom light to a certain extent, and then affects the operator's operating line of sight, reducing the work efficiency at night and also posing an operational safety risk. Utility Model Content

[0004] In view of the deficiencies in the above-mentioned prior art, the utility model provides an angle-adjustable mounting device for an excavator boom headlight and an excavator, which can improve the stability of the headlight installation and realize multi-angle adjustment, expand the lighting range of the boom headlight, adapt to different working conditions, and help improve the safety of the excavator's night operation.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] In the first aspect, the present application provides an angle-adjustable mounting device for an excavator boom headlight, comprising a mounting base welded to the boom and a boom light bracket connected to the mounting base, the mounting base being provided with a fixed mounting hole and a plurality of angle adjustment holes distributed in a ring around the fixed mounting hole; the boom light bracket being provided with a first bolt through hole corresponding to the fixed mounting hole and a second bolt through hole corresponding to the angle adjustment hole; the mounting base being bolted to the boom light bracket.

[0007] Furthermore, it also includes a first fixing bolt and a second fixing bolt, the first fixing bolt is used to connect the fixed installation hole and the first bolt through hole, and the second fixing bolt is used to connect the angle adjustment hole and the second bolt through hole.

[0008] Furthermore, the thread diameter of the second fixing bolt is smaller than the thread diameter of the first fixing bolt, thereby reducing the installation space while ensuring the connection strength.

[0009] Furthermore, a first gasket is provided between the first fixing bolt and the first bolt through hole, and a second gasket is provided between the second fixing bolt and the second bolt through hole, so as to improve the sealing and stability of the connection.

[0010] Furthermore, the boom lamp bracket is a folding plate structure, and a connecting hole for fixing the boom lamp is provided on the boom lamp bracket.

[0011] Furthermore, the multiple angle adjustment holes are arranged on a circle with the center of the fixed installation hole as the center and the center distance between the first bolt through hole and the second bolt through hole as the radius, and the multiple angle adjustment holes are evenly distributed.

[0012] Furthermore, the mounting seat is a cylindrical structure, which can reduce the installation space.

[0013] Furthermore, the boom lamp bracket is processed with rounded corners to reduce stress concentration and reduce the weight of the bracket.

[0014] Furthermore, the mounting base and the boom lamp bracket are made of steel to meet the requirements of strength and durability.

[0015] On the other hand, the present invention further provides an excavator, including a boom headlight, which uses the angle-adjustable mounting device as described in any of the above items to mount the boom headlight.

[0016] By adopting the above technical solution, the beneficial effects of the utility model are as follows:

[0017] 1. The mounting device of the utility model includes two fixing points when connected to the boom, which can improve the connection strength and avoid the defect of bolt loosening after long-term operation. At the same time, the two fixing points can adjust the installation angle of the boom lamp bracket according to actual operation needs through the mounting holes at fixed positions and the angle adjustment holes at multiple positions, thereby expanding the achievable lighting range of the boom headlight, being able to adapt to the lighting needs under different working conditions, and effectively improving the safety of the excavator during night operation.

[0018] 2. The utility model has a simple structure and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0020] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0021] Figure 2 It is a schematic diagram of an explosion of an embodiment of the utility model.

[0022] In the figure: 1. mounting base; 2. boom lamp bracket; 3. first fixing bolt; 4. first gasket; 5. second fixing bolt; 6. second gasket; 11. fixing mounting hole; 12. angle adjustment hole; 21. first bolt through hole; 22. second bolt through hole; 23. connecting hole. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] It should be noted that the following detailed descriptions are exemplary and are intended to provide further description of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0025] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0026] Based on the embodiments of the present utility model, all other embodiments obtained by ordinary technicians in the field without making any creative work shall fall within the scope of protection of the present utility model.

[0027] Embodiment 1

[0028] In order to enhance the stability of the boom headlight after installation and improve the connection strength between the boom and the excavator, the present application adds a new fixing point on the basis of the traditional headlight fixing bracket fixed to the boom by a bolt, which effectively prevents the problem of loosening of the fixing bolt as the operating time of the working device increases, and at the same time supports multi-angle adjustment of the light bracket.

[0029] In a typical embodiment of the present application, an angle-adjustable mounting device for an excavator boom headlight is provided, such as Figure 1-2 As shown, it includes a mounting base 1 welded to the boom and a boom lamp bracket 2 connected to the mounting base, the mounting base 1 is provided with a fixed mounting hole 11 and a plurality of angle adjustment holes 12 distributed in a ring around the fixed mounting hole; the boom lamp bracket 2 is provided with a first bolt through hole 21 corresponding to the fixed mounting hole and a second bolt through hole 22 corresponding to the angle adjustment hole; the mounting base 1 is bolted to the boom lamp bracket 2.

[0030] Specifically, the boom light bracket is used to install the boom headlight, and the boom light bracket is fixedly connected to the mounting base by bolts, and the mounting base is welded to the excavator boom. Figure 1 As shown, in order to improve the connection strength with the boom, a fixed installation hole 11 and multiple angle adjustment holes 12 are set on the mounting base 1, and the first bolt through hole 21 and the second bolt through hole 22 are correspondingly opened on the boom lamp bracket 2, wherein the fixed installation hole 11 and the angle adjustment hole 12 are both threaded holes, and the first bolt through hole 21 and the second bolt through hole 22 are both light holes. The first fixing bolt 3 passes through the first fixing bolt through hole 21 and the fixed installation hole 11 in turn to connect and fix the boom lamp bracket with the mounting base, and the second fixing bolt 5 passes through the second fixing bolt through hole 22 and one of the angle adjustment holes 12 in turn to connect and fix the boom lamp bracket with the mounting base, thereby realizing the dual-point fixed installation of the boom headlight. Considering the light weight of the boom headlight, dual-point fixation is sufficient. Of course, when installing a heavier boom lamp, a third fixing point can also be set.

[0031] To ensure a stable connection between the mounting base and the boom lamp, a first gasket 4 is provided between the first fixing bolt 3 and the first bolt through hole 21, and a second gasket 6 is provided between the second fixing bolt 5 and the second bolt through hole 22, which can prevent the bolts from loosening and improve the sealing and stability of the connection.

[0032] Among them, the thread diameter of the second fixing bolt is smaller than the thread diameter of the first fixing bolt, that is, correspondingly, on the mounting seat, the diameter of the angle adjustment hole 12 is smaller than the diameter of the fixed mounting hole 11; on the boom bracket, the diameter of the second bolt through hole 22 is smaller than the diameter of the first bolt through hole 21, which can reduce the installation space under the condition of ensuring the connection strength. In the installation of the boom lamp bracket, the first fixing bolt plays a main fixing role, and the second fixing bolt plays an auxiliary fixing role. At the same time, through the number and angle setting of the angle adjustment holes, the second fixing bolt can be replaced with different installation positions, thereby adjusting the installation angle and illumination range of the boom headlight, which can meet the needs of night operations under different working conditions.

[0033] like Figure 2 As shown, the number of angle adjustment holes can be selected and arranged according to actual usage requirements. Multiple angle adjustment holes 12 are arranged on a circle with the center of the fixed installation hole as the center and the center distance between the first bolt hole and the second bolt hole as the radius, so as to achieve the purpose of adjusting the installation angle of the boom lamp bracket, and then realize the adjustment of the illumination angle of the boom headlight, adapt to various working conditions for lighting, and improve the safety of night operation.

[0034] The boom lamp bracket 2 is a folded plate structure, and a connection hole 23 for fixing the boom lamp is provided on the boom lamp bracket, and the connection hole 23 and the first bolt through hole 21 are located in different planes. The corners and edges of the boom lamp bracket are rounded to reduce stress concentration and reduce the weight of the bracket.

[0035] In addition, the mounting seat 1 is set to a cylindrical structure, which can reduce the installation space. The inner and outer diameters of the second gasket are smaller than the inner and outer diameters of the first gasket, and the outer diameter of the mounting seat can be reduced as much as possible under the condition of ensuring the installation space.

[0036] To ensure the durability of the installation device, the mounting base and the boom lamp bracket need to meet certain strength requirements and anti-corrosion performance. Therefore, the mounting base and the boom lamp bracket are usually made of steel. In this embodiment, the mounting base and the boom lamp bracket are made of Q355B steel to meet the strength and durability requirements.

[0037] In another embodiment, the present application further provides an excavator, including a boom headlight, which uses the above-mentioned angle-adjustable mounting device to install the boom headlight on the excavator.

[0038] It should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Those skilled in the art should understand that the utility model can be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An angle-adjustable mounting device for an excavator boom headlight, characterized in that: It includes a mounting base welded to the boom and a boom lamp bracket connected to the mounting base, wherein the mounting base is provided with a fixed mounting hole and a plurality of angle adjustment holes distributed in a ring around the fixed mounting hole; the boom lamp bracket is provided with a first bolt through hole corresponding to the fixed mounting hole and a second bolt through hole corresponding to the angle adjustment hole; the mounting base is bolted to the boom lamp bracket.

2. The angle-adjustable mounting device for an excavator boom headlight according to claim 1, characterized in that: It also includes a first fixing bolt and a second fixing bolt, wherein the first fixing bolt is used to connect the fixing installation hole and the first bolt through hole, and the second fixing bolt is used to connect the angle adjustment hole and the second bolt through hole.

3. The angle-adjustable mounting device for an excavator boom headlight according to claim 2, characterized in that: The thread diameter of the second fixing bolt is smaller than the thread diameter of the first fixing bolt.

4. The angle-adjustable mounting device for an excavator boom headlight according to claim 2, characterized in that: A first gasket is provided between the first fixing bolt and the first bolt through hole, and a second gasket is provided between the second fixing bolt and the second bolt through hole.

5. The angle-adjustable mounting device for an excavator boom headlight according to claim 1, characterized in that: The boom lamp bracket is a folding plate structure, and a connecting hole for fixing the boom lamp is also provided on the boom lamp bracket.

6. The angle-adjustable mounting device for an excavator boom headlight according to claim 1, characterized in that: The multiple angle adjustment holes are arranged on a circumference with the center of the fixed installation hole as the center and the center distance between the first bolt through hole and the second bolt through hole as the radius, and the multiple angle adjustment holes are evenly distributed.

7. The angle-adjustable mounting device for an excavator boom headlight according to claim 1, characterized in that: The mounting seat is a cylindrical structure.

8. The angle-adjustable mounting device for an excavator boom headlight according to claim 1, characterized in that: The boom lamp bracket is processed with rounded corners.

9. The angle-adjustable mounting device for an excavator boom headlight according to claim 1, characterized in that: The mounting base and the boom lamp bracket are made of steel.

10. An excavator, comprising a boom headlight, characterized in that: An angle-adjustable mounting device for an excavator boom headlight as described in any one of claims 1 to 9 is used to install the boom headlight.