Sponge extruding and drying device
By designing the sponge extrusion and drying device with the main frame, extrusion components and drying components, the problems of uneven extrusion and uneven drying of traditional devices are solved, and the efficient, uniform extrusion and drying of sponges are achieved, improving the efficiency and uniform extrusion and drying of sponges. The quality and performance of the sponge are reduced, and energy consumption is ensured.
Patent Information
- Application Number
- CN202420295931.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-18
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-02-18
AI Technical Summary
Traditional sponge extrusion and drying devices have problems such as uneven extrusion, poor adaptability, long drying time, large energy consumption, and easy to cause sponge deformation and uneven drying.
A sponge extrusion and drying device including a main frame, extrusion assembly and drying component is designed, and a sliding rod, an extrusion main board, an extrusion sub-plate, a longitudinal screw component and a cross-slide device are used to achieve efficient extrusion and Dry evenly and intelligently control it through temperature sensors and central control system.
The uniform extrusion and drying of the sponge is achieved, the quality and performance of the sponge are improved, energy consumption is reduced, safety and environmental protection is ensured, and the device is flexible and movable, adapted to sponges of different thicknesses.
Smart Images
Figure CN222257297U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge production, in particular to a sponge extrusion and drying device. Background Art
[0002] In the sponge manufacturing industry, sponge squeezing and drying are two key links, which play a vital role in the quality and performance of sponges. However, there are some problems and challenges in traditional sponge squeezing and drying devices. Traditional sponge squeezing devices usually adopt a roller or scraper structure, which is not ideal for the squeezing effect of sponges, and it is easy to cause uneven squeezing, affecting the quality of sponges. In addition, traditional squeezing devices have poor adaptability to sponges of different densities, and equipment parameters need to be adjusted frequently, which increases production costs. Traditional sponge drying devices usually adopt hot air drying, which takes a long time to dry, consumes a lot of energy, and is easy to cause deformation and color difference of sponges. At the same time, due to the inaccurate control of hot air temperature and humidity, it is easy to cause uneven drying of sponges, affecting the performance of sponges. In response to these problems, there are some improvement measures in the existing technology, and a new type of sponge squeezing and drying device is needed to solve the above problems and improve the quality and performance of sponges. Utility Model Content
[0003] The utility model aims to solve the technical problem of a sponge squeezing and drying device at least to a certain extent. To this end, the utility model provides a sponge squeezing and drying device.
[0004] The utility model solves the technical problem by adopting the technical scheme: a sponge extrusion drying device, which specifically comprises a main frame, an extrusion assembly and a drying component. The extrusion assembly is installed in the main frame, and the extrusion assembly comprises a sliding rod, an extrusion main board, an extrusion sub-board and a supporting leg. The two sides of the extrusion main board are fixed to the bottom plate in the main frame by the supporting legs. The two sides of the extrusion sub-board are slidably arranged on two sliding rods. The extrusion main board and the extrusion sub-board are distributed in parallel from top to bottom. Limit blocks are also arranged on the left and right ends of the extrusion main board. A longitudinal screw component is arranged on the extrusion sub-board. The extrusion sub-board is driven to lift and displace by the longitudinal screw component. The drying component is arranged on the top of the main frame through a cross slide device. The drying component comprises a first drying fan, a second drying fan, a drying motor and a fixing frame. The fixing frame is arranged under the cross slide device, and the drying motor is arranged on the fixing frame. The first drying fan and the second drying fan are arranged on the left and right sides of the drying motor, and drainage grooves are arranged on both sides of the bottom of the main frame.
[0005] In a preferred embodiment of the present invention, a plurality of limiting grooves for correspondingly positioning the sponge are arranged on the surface of the extrusion main board at intervals.
[0006] In a preferred embodiment of the utility model, both sides of the extrusion main board are sleeved with adjusting screw sleeves on the supporting legs.
[0007] In a preferred embodiment of the utility model, the longitudinal screw component includes a rotating screw, a rotating sleeve and a rotating motor, the side of the rotating sleeve is connected to the extrusion sub-plate, the rotating screw is connected to the internal thread of the rotating sleeve, the rotating motor is arranged at the bottom of the rotating screw, and the rotating motor is installed in the main frame.
[0008] In a preferred embodiment of the utility model, the cross slide rail device comprises a fixed slide rail, a slide plate, a first transverse guide rail and a second transverse guide rail, wherein the fixed slide rail is arranged around the top of the main frame, and the first transverse guide rail and the second transverse guide rail are cross-set on the fixed slide rail through the slide plate.
[0009] In a preferred embodiment of the utility model, an emergency stop button and a temperature sensor are arranged on the main frame.
[0010] The beneficial effects of the utility model are as follows: after adopting the above structure, the sponge can be effectively squeezed to remove excess water and moisture. In particular, the longitudinal screw component drives the extrusion sub-plate to move up and down, so that a continuous and efficient extrusion process can be achieved; the drying component can provide uniform hot air, so that the sponge is heated evenly during the drying process, thereby improving the drying effect; the sliding component and the adjusting screw sleeve on the support leg are installed in the main frame of the device, so that the overall device can be flexibly moved and positioned during the working process, which is convenient for operation and use; the longitudinal screw component, the drying component, the temperature sensor and other parts can be intelligently controlled by the central control system, so that the entire sponge extrusion and drying process is automated and efficient, and the emergency stop button set on the main frame can quickly stop working in an emergency to protect the safety of the operator. At the same time, the temperature sensor can monitor the temperature in real time to prevent equipment damage and sponge burning caused by overheating, and the drainage grooves set on both sides of the bottom of the main frame can effectively collect and discharge wastewater, realize the recycling of resources, and meet the concept of environmental protection. At the same time, the efficient drying process also reduces energy waste; in summary, the sponge extrusion drying device of the utility model has the advantages of high efficiency, safety, environmental protection, intelligent control, etc., and can provide great convenience for production and life. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the front view structure of the main body of the utility model;
[0012] Figure 2 It is a side view structural diagram of the main body of the utility model;
[0013] Figure 3 It is a schematic diagram of the main structure of the utility model from a top view;
[0014] In the figure: 1-main frame, 2-sliding rod, 3-extrusion main board, 4-extrusion sub-board, 5-supporting leg, 6-bottom plate, 7-limiting block, 8-first drying fan, 9-second drying fan, 10-drying motor, 11-fixed frame, 12-drainage groove, 13-limiting groove, 14-adjusting screw sleeve, 15-rotating screw, 16-rotating sleeve, 17-rotating motor, 18-fixed slide rail, 19-slide plate, 20-first transverse guide rail, 21-second transverse guide rail, 22-emergency stop button, 23-temperature sensor. DETAILED DESCRIPTION
[0015] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0016] like Figure 1 and Figure 2As shown, a sponge extrusion and drying device, the sponge extrusion and drying device specifically comprises a main frame 1, an extrusion assembly and a drying component. The extrusion assembly is installed in the main frame 1, and the extrusion assembly comprises a sliding rod 2, an extrusion main board 3, an extrusion sub-board 4 and a supporting leg 5. The two sides of the extrusion main board 3 are fixed on the bottom plate 6 in the main frame 1 through the supporting legs 5. The two sides of the extrusion sub-board 4 are slidably arranged on two sliding rods 2. The extrusion main board 3 and the extrusion sub-board 4 are distributed in parallel from top to bottom. Limit blocks 7 are also arranged on the left and right ends of the extrusion main board 3. A longitudinal screw component is arranged on the extrusion sub-board 4. The extrusion sub-board 4 is driven by the longitudinal screw component to move up and down. The drying component is arranged on the top of the main frame 1 through a cross slide device. During implementation, the main frame 1 provides a basic structure for the entire device to ensure the stable installation of other components. The sliding rod 2 on the extrusion assembly provides a sliding path for the extrusion sub-board 4 so that it can move smoothly. The extrusion main board 3 is a main structural member, which is provided with a limit block 7 and a limit groove 13. The limit block 7 can limit the moving range of the extrusion sub-board 4. The limit groove 13 is used The sponge is positioned so that it will not shift during the extrusion process. The extrusion sub-plate 4 is in direct contact with the sponge and is driven by the longitudinal screw component to move up and down to achieve the extrusion of the sponge. The support legs 5 fix the extrusion main plate 3 on the bottom plate in the main frame 1, and adjust the height by adjusting the screw sleeve 14 to ensure the stability and applicability of the device; the drying component includes a first drying fan 8, a second drying fan 9, a drying motor 10 and a fixed frame 11, the fixed frame 11 is arranged under the cross slide device, the drying motor 10 is arranged on the fixed frame 11, the first drying fan 8 and the second drying fan 9 are arranged on the left and right sides of the drying motor 10, and drainage grooves 12 are arranged on both sides of the bottom of the main frame 1; during implementation, the first drying fan 8 and the second drying fan 9 on the drying component generate hot air to dry the extruded sponge; the drying motor 10 drives the fan to provide power for generating hot air; the fixed frame 11 provides stable support for the drying component, and the sponge is quickly and effectively dried through the first drying fan 8, the second drying fan 9, the drying motor 10 and the fixed frame 11 to provide a drying airflow for the sponge.
[0017] like Figure 2 As shown, on the basis of the above method, a plurality of limit grooves 13 for correspondingly positioning the sponge are arranged at intervals on the surface of the extrusion main board 3; the limit grooves 13 accurately position the sponge to ensure the accuracy of each extrusion, and provide a position reference so that the sponge will not shift during the extrusion process.
[0018] like Figure 1As shown, on the basis of the above method, adjusting screw sleeves 14 are further connected on both sides of the extrusion main board 3 through the support legs 5, and the height of the extrusion main board 3 is adjusted by adjusting the screw sleeves 14, so as to ensure the stability and applicability of the device, and facilitate the adjustment of the height of the support legs 5 to adapt to sponges of different thicknesses; by rotating the adjusting screw sleeves 14, the length of the support legs 5 is changed, thereby adjusting the overall height of the extrusion assembly.
[0019] like Figure 1 As shown, on the basis of the above method, the longitudinal screw component includes a rotating screw 15, a rotating sleeve 16 and a rotating motor 17. The side of the rotating sleeve 16 is connected to the extrusion sub-plate 4, the rotating screw 15 is connected to the internal thread of the rotating sleeve 16, and the rotating motor 17 is arranged at the bottom of the rotating screw 15. The rotating motor 17 is installed in the main frame 1. The longitudinal screw component accurately controls the lifting and lowering displacement of the extrusion sub-plate 4. The rotating screw 15 is driven by the rotating motor 17 to realize the lifting and lowering movement of the extrusion sub-plate 4, thereby changing the extrusion degree of the sponge.
[0020] like Figure 3 As shown, on the basis of the above method, a cross slide device further comprises a fixed slide rail 18, a slide plate 19, a first transverse guide rail 20 and a second transverse guide rail 21. The fixed slide rail 18 is arranged around the top of the main frame 1, and the first transverse guide rail 20 and the second transverse guide rail 21 are cross-set on the fixed slide rail 18 through the slide plate 19 for sliding. The cross slide device provides a stable sliding system to ensure smooth movement of the drying component; through the fixed slide rail 18, the slide plate 19, the first transverse guide rail 20 and the second transverse guide rail 21, the drying component can be freely moved or fixed in the main frame 1, providing a horizontal and vertical movement path for the drying component, thereby increasing the flexibility and adjustability of the drying position.
[0021] like Figure 1 As shown, on the basis of the above method, an emergency stop button 22 and a temperature sensor 23 are further arranged on the main frame 1. In an emergency, the operation of the device can be stopped immediately to ensure safe operation. The temperature sensor 23 monitors the temperature in the drying process in real time to prevent overheating, ensure the drying effect and safety, and monitor the drying temperature in real time. The temperature sensor 23 can detect the temperature inside the device. When the temperature is too high, it can automatically adjust or stop working to prevent the sponge from being overheated and damaged.
[0022] In the specific working process of the present novel sponge extrusion and drying device, installation and preparation: First, install the main frame 1 in an appropriate position to ensure stability. Then, install the extrusion assembly and drying components in the main frame 1 according to the design requirements; Place the sponge for extrusion: Place the sponge in the limit groove 13 of the extrusion main board 3. Start the longitudinal screw component, and drive the rotating screw 15 by rotating the motor 17 to make the extrusion sub-plate 4 slide on the two sliding rods 2 to squeeze the sponge. In this process, the limit block 7 limits the movement range of the extrusion sub-plate 4 to ensure the accuracy of extrusion; Hot air drying: After the extrusion is completed, the first drying fan 8 and the second drying fan 9 start working to generate hot air to dry the sponge. At the same time, the temperature sensor 23 monitors the drying temperature in real time to prevent overheating. Height adjustment: If necessary, the height of the support leg 5 can be adjusted by rotating the adjusting screw sleeve 14 to adapt to sponges of different thicknesses to ensure the stability and applicability of the device. Emergency stop and safety: In an emergency, the emergency stop button 22 can be pressed to immediately stop the operation of the device to ensure safe operation. Cleaning and maintenance: Clean and maintain the device regularly to ensure its long-term stable operation. Through the above steps, the sponge squeezing and drying device can effectively squeeze and dry the sponge to improve its quality and performance.
[0023] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0024] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A sponge squeezing and drying device, characterized in that: The sponge extrusion drying device specifically comprises a main frame, an extrusion assembly and a drying component. The extrusion assembly is installed in the main frame, and the extrusion assembly comprises a sliding rod, an extrusion main board, an extrusion sub-board and a supporting leg. The two sides of the extrusion main board are fixed to the bottom plate in the main frame by the supporting legs. The two sides of the extrusion sub-board are slidably arranged on two sliding rods. The extrusion main board and the extrusion sub-board are distributed in parallel from top to bottom. Limit blocks are also arranged on the left and right ends of the extrusion main board. A longitudinal screw component is arranged on the extrusion sub-board. The extrusion sub-board is driven to lift and displace by the longitudinal screw component. The drying component is arranged on the top of the main frame through a cross slide device. The drying component comprises a first drying fan, a second drying fan, a drying motor and a fixing frame. The fixing frame is arranged under the cross slide device, and the drying motor is arranged on the fixing frame. The first drying fan and the second drying fan are arranged on the left and right sides of the drying motor, and drainage grooves are arranged on both sides of the bottom of the main frame.
2. The sponge squeezing and drying device according to claim 1, characterized in that: A plurality of limiting grooves for correspondingly positioning the sponges are arranged at intervals on the surface of the extrusion main board.
3. The sponge squeezing and drying device according to claim 1, characterized in that: The two sides of the extrusion main board are sleeved with adjusting screw sleeves on the supporting legs.
4. The sponge squeezing and drying device according to claim 1, characterized in that: The longitudinal screw component includes a rotating screw, a rotating sleeve and a rotating motor. The side of the rotating sleeve is connected to the extrusion sub-plate, the rotating screw is connected to the internal thread of the rotating sleeve, the rotating motor is arranged at the bottom of the rotating screw, and the rotating motor is installed in the main frame.
5. The sponge squeezing and drying device according to claim 1, characterized in that: The cross slide device comprises a fixed slide rail, a slide plate, a first transverse guide rail and a second transverse guide rail. The fixed slide rail is arranged around the top of the main frame. The first transverse guide rail and the second transverse guide rail are cross-slidably arranged on the fixed slide rail through the slide plate.
6. The sponge squeezing and drying device according to claim 1, characterized in that: An emergency stop button and a temperature sensor are arranged on the main frame.