Aluminum profile processing and production inspection device

By using infrared measuring instruments and mobile components in the aluminum profile processing and production inspection device, automated detection of aluminum profile length is achieved, solving the problem of traditional low measurement efficiency and improving detection efficiency and accuracy.

CN222258135UActive Publication Date: 2024-12-27WUXI MAIGUANG METAL PROD CO LTD
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Patent Information

Application Number
CN202420799570.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-17
Publication Date
2024-12-27
Estimated Expiration
2034-04-17

AI Technical Summary

Technical Problem

The length measurement of traditional aluminum profiles relies on manual visual inspection and simple tools, which are low efficiency, high cost and strong subjectivity, making it difficult to meet the needs of large-scale production for product quality and stability.

Method used

An aluminum profile processing, production and inspection device is designed, using an infrared measuring instrument combined with lateral moving components, vertical moving components and clamping components to realize continuous loading and unloading of aluminum profiles, and automated length detection is performed using an infrared measuring instrument.

Benefits of technology

It improves the efficiency of aluminum profile length detection, realizes continuous measurement operations, reduces labor costs, and improves measurement accuracy and consistency.

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Abstract

The utility model discloses an aluminum profile processing and production inspection device, and relates to the technical field of aluminum profile inspection devices. The top end of the bottom plate is fixedly connected with symmetrically distributed fixing plates, symmetrically distributed sliding rails are fixedly connected between the two fixing plates, a moving seat is slidably clamped between the top ends of the sliding rails, a transverse moving assembly is arranged on one side of the moving seat, and a vertical moving assembly is arranged at the top end of the moving seat; through cooperation of the transverse moving assembly, the vertical moving assembly and the clamping assembly, an aluminum profile body is placed between the top ends of the two placement seats, the length of the aluminum profile body is detected through an infrared measuring instrument, and the length of the aluminum profile body can be measured while a next unmeasured aluminum profile body is fed. According to the aluminum profile length detection device, measured aluminum profile bodies can be unloaded, continuous loading and unloading operation of the aluminum profile bodies is achieved, continuous measurement operation is achieved, and the efficiency of aluminum profile length detection is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile inspection devices, in particular to an aluminum profile processing and production inspection device. Background Art

[0002] The aluminum profile processing and production inspection device is an automated inspection device used in the aluminum profile processing process, which is designed to detect and evaluate the processing quality of aluminum profiles. This device usually includes components such as a sensor system, a data processing unit, a control system, and a user interface. The sensor system is used to monitor the processing parameters of aluminum profiles, such as size, shape, surface quality, etc.; the data processing unit is responsible for receiving, processing and analyzing the data collected by the sensor to achieve automated inspection and evaluation; the control system adjusts the process parameters of the processing equipment in real time according to the results of data processing to ensure product quality and stability; the user interface provides operators with an interface for real-time monitoring of the processing process and product quality. This device can improve the automation level of aluminum profile production, reduce production costs, improve product quality stability and consistency, and also provide data support for quality control and process optimization.

[0003] However, the traditional measurement of aluminum profile length often relies on manual visual inspection and simple tool measurement, which has problems such as high labor cost, low efficiency, and strong subjectivity, making it difficult to meet the requirements of product quality and stability in large-scale production. In view of the above problems, the inventor proposes an aluminum profile processing and production inspection device to solve the above problems. Utility Model Content

[0004] In order to solve the problem of low efficiency in measuring the length of aluminum profiles, the utility model aims to provide an aluminum profile processing and production inspection device.

[0005] In order to solve the above technical problems, the utility model adopts the following technical scheme: an aluminum profile processing and production inspection device, comprising a base plate, a symmetrically distributed fixed plate is fixedly connected to the top of the base plate, a symmetrically distributed slide rail is fixedly connected between the two fixed plates, a moving seat is slidably clamped between the tops of the slide rails, a lateral moving component is provided on one side of the moving seat, a vertical moving component is provided on the top of the moving seat, a connecting plate is fixedly connected to the top of the vertical moving component, both ends of the connecting plate are fixedly connected to a cross plate, clamping components are provided on both sides of the top of the cross plate, a placing seat is fixedly connected to the top of the base plate and on both sides of the slide rail, a mounting seat is fixedly connected to the top of the placing seat, and an infrared measuring instrument is fixedly installed on the side of the mounting seat close to each other.

[0006] Preferably, the lateral movement assembly includes a threaded rod, which is rotatably connected between fixed plates, and the movable seat is threadedly connected to the outside of the threaded rod, wherein a servo motor is fixedly installed on one side of one of the fixed plates away from the movable seat, and the driving end of the servo motor is fixedly connected to the threaded rod.

[0007] Preferably, the vertical moving assembly includes a cylinder 1, which is fixedly installed in the middle of the top end of the moving seat, and the piston rod of the cylinder 1 is fixedly connected to the connecting plate. The bottom end of the connecting plate is fixedly connected with a symmetrically distributed guide rod, and the bottom end of the guide rod movably extends into the moving seat.

[0008] Preferably, the clamping assembly includes a first clamping plate, which is fixedly connected to both sides of the top of the cross plate, and a cylinder 2 is fixedly installed on one side of the top of the cross plate close to the first clamping plate, and the piston rod of the cylinder 2 is fixedly connected to the second clamping plate.

[0009] Preferably, conveyor belt one is fixedly installed on one side of the top end of the base plate, and conveyor belt two is fixedly installed on the side of the top end of the base plate away from conveyor belt one. The top ends of conveyor belt one and conveyor belt two both convey equally distributed aluminum profile bodies, and the top end of conveyor belt one is fixedly connected to a limiting plate on the side close to conveyor belt two.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] Through the cooperation between the lateral moving component, the vertical moving component and the clamping component, the aluminum profile body is placed between the top ends of the two placement seats, and the length of the aluminum profile body is detected using an infrared measuring instrument. The measured aluminum profile body can be unloaded while the next unmeasured aluminum profile body is being loaded, thereby realizing continuous loading and unloading operations of the aluminum profile body, thereby realizing continuous measurement operations and further improving the efficiency of aluminum profile length detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] Figure 2 This is a schematic diagram of the working state structure of the utility model.

[0015] Figure 3 It is a schematic diagram of the local structure of the utility model.

[0016] Figure 4 It is a structural schematic diagram of a conveyor belt and a limiting plate in the utility model.

[0017] In the figure: 1. bottom plate; 2. slide rail; 3. moving seat; 4. threaded rod; 5. servo motor; 6. cylinder 1; 7. connecting plate; 8. cross plate; 9. first clamping plate; 10. cylinder 2; 11. second clamping plate; 12. guide rod; 13. placement seat; 14. mounting seat; 15. infrared measuring instrument; 16. conveyor belt 1; 17. aluminum profile body; 18. conveyor belt 2; 19. fixing plate; 20. limit plate. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example: Figure 1-4 As shown, the utility model provides an aluminum profile processing and production inspection device, including a base plate 1, a symmetrically distributed fixed plate 19 is fixedly connected to the top of the base plate 1, a symmetrically distributed slide rail 2 is fixedly connected between the two fixed plates 19, a moving seat 3 is slidably connected between the tops of the slide rails 2, a lateral moving component is arranged on one side of the moving seat 3, a vertical moving component is arranged on the top of the moving seat 3, a connecting plate 7 is fixedly connected to the top of the vertical moving component, both ends of the connecting plate 7 are fixedly connected to a transverse plate 8, and clamping components are arranged on both sides of the top of the transverse plate 8.

[0020] The lateral movement component includes a threaded rod 4, which is rotatably connected between the fixed plates 19, and the moving seat 3 is threadedly connected to the outside of the threaded rod 4. A servo motor 5 is fixedly installed on the side of one of the fixed plates 19 away from the moving seat 3, and the driving end of the servo motor 5 is fixedly connected to the threaded rod 4.

[0021] By adopting the above technical solution, the threaded rod 4 is driven to rotate by the servo motor 5, and at the same time, the movable seat 3 is driven to move laterally along the outer side of the slide rail 2, thereby driving the connecting plate 7 to move laterally, and the connecting plate 7 is progressively transported, which facilitates continuous measurement operations on the connecting plate 7.

[0022] The vertical moving component includes a cylinder 6, which is fixedly installed in the middle of the top of the moving seat 3. The piston rod of the cylinder 6 is fixedly connected to the connecting plate 7. The bottom end of the connecting plate 7 is fixedly connected to a symmetrically distributed guide rod 12, and the bottom end of the guide rod 12 is movably extended into the moving seat 3.

[0023] By adopting the above technical solution, the connecting plate 7 is pushed to move vertically through the extension and retraction of the piston rod of the cylinder 16, and the guide rod 12 is used for guidance to improve the stability of the structure, while driving the aluminum profile body 17 to move vertically and cooperate with the lateral movement component to work.

[0024] The clamping assembly includes a first clamping plate 9, which is fixedly connected to both sides of the top of the cross plate 8. A cylinder 2 10 is fixedly installed on one side of the top of the cross plate 8 close to the first clamping plate 9, and the piston rod of the cylinder 2 10 is fixedly connected to the second clamping plate 11.

[0025] By adopting the above technical solution, the second clamping plate 11 is pushed to move toward one side of the fixed plate 19 by the extension and retraction of the piston rod of the second cylinder 10, so as to facilitate the clamping and fixing of the aluminum profile.

[0026] A placement seat 13 is fixedly connected to the top of the bottom plate 1 and on both sides of the slide rail 2. A mounting seat 14 is fixedly connected to the top of the placement seat 13. An infrared measuring instrument 15 is fixedly installed on the side of the mounting seats 14 close to each other.

[0027] By adopting the above technical solution, the aluminum profile body 17 is placed between the top ends of the two placement seats 13 , and the length of the aluminum profile body 17 is measured by using the infrared measuring instrument 15 .

[0028] A conveyor belt 16 is fixedly installed on one side of the top of the bottom plate 1, and a conveyor belt 2 18 is fixedly installed on the side of the top of the bottom plate 1 away from the conveyor belt 1 16. The tops of the conveyor belts 16 and 18 are both conveyed with equidistantly distributed aluminum profile bodies 17.

[0029] By adopting the above technical solution and providing the conveyor belt 16 and the conveyor belt 2 18 , it is convenient to convey the aluminum profile body 17 .

[0030] The top of the conveyor belt 1 16 is fixedly connected to a limiting plate 20 near one side of the conveyor belt 2 18.

[0031] By adopting the above technical solution and providing the limiting plate 20 , it is convenient to position the aluminum profile body 17 .

[0032] Working principle: When measuring the length of the aluminum profile, the aluminum profile body 17 is placed at intervals on the top of the conveyor belt 16, and the aluminum profile body 17 is conveyed by the conveyor belt 16. When the aluminum profile body 17 is conveyed to contact the limit plate 20, the conveyor belt 16 stops working, and then the connecting plate 7 is pushed upward by the extension and contraction of the piston rod of the cylinder 16, and the guide rod 12 is used to guide it, and the cross plate 8 is driven to move upward at the same time. When the cross plate 8 moves upward to the connection with the aluminum profile body 17, the aluminum profile body 17 is located between the first clamping plate 9 and the second clamping plate 11. The second clamping plate 11 is pushed toward the first clamping plate by the extension of the piston rod of the cylinder 10. 9 is moved to one side to firmly clamp the aluminum profile body 17, and then the threaded rod 4 is driven to rotate by the servo motor 5, and at the same time, the moving seat 3 is driven to move laterally along the outer side of the slide rail 2 to the side of the conveyor belt 18, and the aluminum profile body 17 is moved between the two infrared measuring instruments 15, and then the aluminum profile body 17 is placed between the top ends of the two placement seats 13 through the cooperation between the vertical moving component and the clamping component, and the length of the aluminum profile body 17 is detected by the infrared measuring instrument 15. After the detection, the aluminum profile body 17 is conveyed to the top end of the conveyor belt 18 through the above-mentioned repeated operations, and this reciprocating operation is realized to realize the continuous measurement operation of the aluminum profile body 17.

[0033] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. An aluminum profile processing and production inspection device, comprising a bottom plate (1), characterized in that: The top of the base plate (1) is fixedly connected to a symmetrically distributed fixed plate (19), between the two fixed plates (19) are fixedly connected to a symmetrically distributed slide rail (2), between the tops of the slide rails (2) is a moving seat (3) slidably engaged, one side of the moving seat (3) is provided with a transverse moving component, the top of the moving seat (3) is provided with a vertical moving component, the top of the vertical moving component is fixedly connected to a connecting plate (7), both ends of the connecting plate (7) are fixedly connected to a transverse plate (8), and both sides of the top of the transverse plate (8) are provided with clamping components.

2. The aluminum profile processing and production inspection device according to claim 1, characterized in that: The lateral movement assembly comprises a threaded rod (4), wherein the threaded rod (4) is rotatably connected between fixed plates (19), and the movable seat (3) is threadedly connected to the outer side of the threaded rod (4), wherein a servo motor (5) is fixedly mounted on a side of one of the fixed plates (19) away from the movable seat (3), and a driving end of the servo motor (5) is fixedly connected to the threaded rod (4).

3. The aluminum profile processing and production inspection device according to claim 1, characterized in that: The vertical moving assembly comprises a cylinder (6), wherein the cylinder (6) is fixedly mounted at the middle of the top end of the moving seat (3), the piston rod of the cylinder (6) is fixedly connected to a connecting plate (7), the bottom end of the connecting plate (7) is fixedly connected to symmetrically distributed guide rods (12), and the bottom end of the guide rods (12) movably extends into the moving seat (3).

4. The aluminum profile processing and production inspection device according to claim 1, characterized in that: The clamping assembly comprises a first clamping plate (9), the first clamping plate (9) being fixedly connected to both sides of the top end of the transverse plate (8), a second cylinder (10) being fixedly installed on one side of the top end of the transverse plate (8) close to the first clamping plate (9), and a piston rod of the second cylinder (10) being fixedly connected to a second clamping plate (11).

5. The aluminum profile processing and production inspection device according to claim 1, characterized in that: A placement seat (13) is fixedly connected to the top of the base plate (1) and located on both sides of the slide rail (2), a mounting seat (14) is fixedly connected to the top of the placement seat (13), and an infrared measuring instrument (15) is fixedly installed on the side of the mounting seat (14) close to each other.

6. The aluminum profile processing and production inspection device according to claim 1, characterized in that: A conveyor belt 1 (16) is fixedly mounted on one side of the top end of the base plate (1), and a conveyor belt 2 (18) is fixedly mounted on the side of the top end of the base plate (1) away from the conveyor belt 1 (16). The top ends of the conveyor belt 1 (16) and the conveyor belt 2 (18) both convey equidistantly distributed aluminum profile bodies (17).

7. The aluminum profile processing and production inspection device according to claim 6, characterized in that: The top end of the conveyor belt 1 (16) is fixedly connected to a limiting plate (20) on one side close to the conveyor belt 2 (18).