Production line device for voltage stabilizer coil

通过设计用于稳压器线圈的生产线装置,利用导料滑轮架、料盆滑轮架和出料滑轮架,结合铁制配重块和磁铁调节吸力,解决了线圈重量大和形状复杂导致的加工效率 The problem of low efficiency of coil conveying and placement is achieved, reducing production costs.

CN222260792UActive Publication Date: 2024-12-27SANKE VOLTAGE REGULATING POWER SUPPLY (SHENZHEN) CO LTD
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Patent Information

Application Number
CN202420624131.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-28
Publication Date
2024-12-27
Estimated Expiration
2034-03-28

AI Technical Summary

Technical Problem

During the production process of the voltage regulator coil, due to the large weight and approximately circular shape, it is difficult to transport and process on the assembly line, which reduces processing efficiency and increases labor costs.

Method used

A production line device was designed, including a guide pulley frame, a basin pulley frame and a discharge pulley frame. The suction force is adjusted using iron counterweight blocks and magnets, and combined with a balance rod and limiting assembly to achieve efficient conveying of the voltage regulator coil. and place.

Benefits of technology

By optimizing the conveying path and position adjustment of the coil, the processing efficiency is improved, manual operation time is reduced, production costs are reduced, and the application scope of the device is expanded.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production line device for a voltage stabilizer coil, which relates to the technical field of voltage stabilizer coil production devices and comprises a processing platform, a material guide pulley yoke is arranged on one side of the processing platform, and a material basin pulley yoke is arranged on one side, far away from the processing platform, of the material guide pulley yoke. After the coil of the voltage stabilizer is processed by the device, the coil is placed on the material guide pulley yoke and slides into the material basin of the material basin transfer pulley yoke, and when the weight of the coil in the material basin exceeds that of an iron balancing weight, the material basin transfer pulley yoke falls to a certain radian and then slides to the discharging pulley yoke, and conveying is completed. After the material basin is moved out, the iron balancing weight enables the pulley yoke in the material basin to tilt and reset, the double-end limiting rod ensures the accurate position of the iron balancing weight, and the threaded rod is matched with the guide sliding rod to adjust the positions of the stainless steel movable seat and the magnet, so that the attraction force of the magnet to the iron balancing weight is adjusted, and the application range is expanded; the impact rod impacts the linkage rod to enable the limiting plate to move upwards, the material basins slide down, and orderly conveying is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of voltage stabilizer coil production devices, in particular to a production line device for voltage stabilizer coils. Background Art

[0002] The voltage stabilizer coil is a type of transformer and plays a vital role in the circuit. It is composed of copper wire and insulation layer. Its main function is to transform the AC voltage for general electrical appliances, such as televisions, tape recorders, audio equipment, etc. As a component of the power transformer, it ensures the stable operation of electrical equipment.

[0003] In the production and assembly process of the voltage stabilizer, due to the limitation of the structure of the transformer coil itself, the winding and welding process is relatively complicated. In addition, since the finished transformer coil itself is heavy and its shape is approximately circular, it is difficult to transport on the assembly line. During the transportation process, it is usually necessary to place the assembled finished transformer coil to facilitate the next processing step. However, due to the spacing between the processing stations, if the finished product placement boxes are frequently placed and the transformer coil that has completed a round of processing is placed, it will inevitably lead to a decrease in processing efficiency, increase labor costs, and consume extra time, which will inevitably reduce processing efficiency.

[0004] Therefore, we propose a production line device for a voltage regulator coil to solve the above-mentioned technical problems. Utility Model Content

[0005] In view of this, the main purpose of the present invention is to provide a production line device for a voltage stabilizer coil, which is used to solve the above-mentioned problems.

[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: it includes a processing platform, a material guide pulley frame is provided on one side of the processing platform, a material basin pulley frame is provided on the side of the material guide pulley frame away from the processing platform, a material discharge pulley frame is provided on the lower side of the material basin pulley frame, a support rod is provided on the lower side of the material guide pulley frame, a balance rod is rotatably connected to the support rod, an end of the balance rod close to the material basin pulley frame is connected to a material basin transfer pulley frame, a number of material basin bodies are distributed on the material basin transfer pulley frame and the material basin pulley frame, an iron counterweight block is provided on the end of the balance rod away from the material basin transfer pulley frame, and an adjustment mechanism for adjusting the falling force of the iron counterweight block is provided on one side of the support rod.

[0007] As a preferred solution, the adjustment mechanism includes a slide plate, a stainless steel movable seat, a magnet and a drive assembly, the slide plate is connected to one side of the support rod, the stainless steel movable seat is slidably set on the slide plate, the magnet is installed on the inner side of the stainless steel movable seat, and the drive assembly is set on the slide plate.

[0008] As a preferred embodiment, the driving assembly includes a threaded rod and a guide slide rod, wherein the threaded rod is rotatably arranged on the slide plate and is screwed to the slide plate, and the guide slide rod is fixedly arranged on the slide plate and is slidably connected to the slide plate.

[0009] As a preferred embodiment, the material basin pulley frame, material guide pulley frame and material discharge pulley frame are vertically distributed, the material basin pulley frame has a downward inclination angle pointing to the material guide pulley frame, the material guide pulley frame has a downward inclination angle pointing to the material basin pulley frame, and the material discharge pulley frame has an upward inclination angle pointing to the material guide pulley frame.

[0010] As a preferred solution, a limit assembly for limiting the range of motion of the transfer pulley frame in the material basin is provided on the material guide pulley frame, and the limit assembly includes a connecting frame and a double-headed limit rod, the connecting frame is fixed on one side of the material guide pulley frame, and the double-headed limit rod is connected to the connecting frame.

[0011] As a preferred solution, a blocking component for blocking the movement of the basin body is provided at one end of the basin pulley frame, and the blocking component includes a fixed groove plate and a limit plate. The fixed groove plates are provided with multiple ones installed on the basin pulley frame, and the limit plate is slidably installed between the multiple fixed groove plates.

[0012] As a preferred solution, an impact assembly for moving the limiting plate is arranged between the material basin pulley frame and the material basin transfer pulley frame, and the impact assembly includes an impact rod and a connecting rod, the impact rod is fixed on the material basin transfer pulley frame, and the connecting rod is fixed to one end of the limiting plate relative to the impact rod.

[0013] Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that it mainly has the following advantages:

[0014] After processing the voltage stabilizer coil, this device places it on the guide pulley frame and slides it into the material basin of the material basin transfer pulley frame. When the weight of the coil in the material basin exceeds the iron counterweight, the material basin transfer pulley frame falls to a certain arc and then slides to the discharge pulley frame to complete the conveying. After the material basin is moved out, the iron counterweight causes the material basin transfer pulley frame to tilt and reset, and the double-headed limit rod ensures its accurate position. The threaded rod cooperates with the guide slide rod to adjust the position of the stainless steel movable seat and the magnet, thereby adjusting the magnet's suction force on the iron counterweight block to expand the scope of application. The material basin on the material basin pulley frame is blocked by the limit plate, and the impact rod hits the linkage rod to move the limit plate up, and the material basin slides down to ensure orderly conveying.

[0015] In order to more clearly illustrate the structural features and functions of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the top view of the embodiment of the utility model Figure 1 ;

[0017] Figure 2 It is a bottom view structural schematic diagram of an embodiment of the utility model;

[0018] Figure 3 This is a schematic diagram of the top view of the embodiment of the utility model Figure 2 ;

[0019] Figure 4 It is a side structural schematic diagram of an embodiment of the utility model;

[0020] Figure 5 It is an enlarged schematic diagram of the structure of the striking rod part of the embodiment of the utility model;

[0021] Figure 6 It is an enlarged schematic diagram of the structure of the stainless steel movable seat part of the embodiment of the utility model.

[0022] Explanation of the reference numerals in the accompanying drawings: 1. Processing platform; 2. Material guide pulley frame; 3. Material basin pulley frame; 4. Material discharge pulley frame; 5. Support rod; 6. Balance rod; 7. Material basin transfer pulley frame; 8. Material basin body; 9. Iron counterweight block; 10. Slide plate; 11. Threaded rod; 12. Guide slide rod; 13. Connecting frame; 14. Double-headed limit rod; 15. Impact rod; 16. Fixed slot plate; 17. Limit plate; 18. Linking rod; 19. Stainless steel movable seat; 20. Magnet. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below with reference to the accompanying drawings and implementation examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0025] See also Figures 1 to 6The embodiment of the utility model provides a production line device for a voltage stabilizer coil, including a processing platform 1, the processing platform 1 is used to process the voltage stabilizer coil, a material guide pulley frame 2 is arranged on one side of the processing platform 1, a material basin pulley frame 3 is arranged on the side of the material guide pulley frame 2 away from the processing platform 1, and a material discharge pulley frame 4 is arranged on the lower side of the material basin pulley frame 3, the material guide pulley frame 2, the material basin pulley frame 3 and the material discharge pulley frame 4 are all brackets with pulley blocks inside, a support rod 5 is arranged on the lower side of the material guide pulley frame 2, a balance rod 6 is rotatably connected to the support rod 5, and a material basin transfer pulley frame 7 is connected to the end of the balance rod 6 close to the material basin pulley frame 3, so the material basin transfer pulley frame 7 has a range of motion, that is, it can be moved at one end of the balance rod 6. The material basin transfer pulley frame 7 and the material basin pulley frame 3 are provided with a plurality of material basin bodies 8, and the material basin body 8 is used to store the cost of the voltage stabilizer coil. An iron counterweight 9 is arranged at one end of the balance bar 6 away from the material basin transfer pulley frame 7, and the iron counterweight 9 is rotatably connected to one end of the balance bar 6, so the direction of the iron counterweight 9 is always vertically downward. When the balance bar 6 rotates with the support rod 5 as the axis, since the iron counterweight 9 is rotatably connected to one end of the balance bar 6, the iron counterweight 9 maintains a vertical downward trend with the rotation of the balance bar 6, providing a stable gravity, so that the material basin transfer pulley frame 7 at the other end of the balance bar 6 can be tilted, and the material basin pulley frame 3, the material guide pulley frame 2, and the material discharge pulley frame 4 are vertically The material guide pulley frame 2 has an inclined angle pointing to the direction of the material basin pulley frame 2, and the material guide pulley frame 2 has an inclined angle pointing to the direction of the material basin pulley frame 3. The discharging pulley frame 4 has an inclined angle pointing to the direction of the material guide pulley frame 2. When the device is in use, a round of processing of the voltage stabilizer coil is completed through the processing platform 1. After the processing is completed, it can be directly placed on the material guide pulley frame 2 on one side, and then it can be guided and slid through the inclined arc of the material guide pulley frame 2 and the built-in pulley group. Before this, due to the presence of the iron counterweight 9, the material basin transfer pulley frame 7 is tilted, so that the material basin transfer pulley frame 7 will reach the bottom of the material guide pulley frame 2, and then when the processed voltage stabilizer placed on the material guide pulley frame 2 After the device coil slides to the material basin body 8 on the material basin transfer pulley frame 7, the weight of one end of the material basin transfer pulley frame 7 will increase. When a stabilizer coil of sufficient weight is placed in the material basin body 8 on the material basin transfer pulley frame 7, its weight exceeds the gravity of the other end of the balance bar 6. At this time, one end of the material basin transfer pulley frame 7 will move downward. After the material basin transfer pulley frame 7 falls to a certain arc, it can be guided by the pulley group built into the material basin transfer pulley frame 7 to slide onto the discharging pulley frame 4 to complete the conveying process. After the conveying process is completed, since the material basin body 8 is moved out of the material basin transfer pulley frame 7, the weight of one end of the material basin transfer pulley frame 7 will be reduced. At this time, the iron counterweight block 9 will cause one end of the material basin transfer pulley frame 7 to tilt up to complete the reset.

[0026] See also Figures 1 to 6 One side of the support rod 5 is provided with an adjustment mechanism for adjusting the falling force of the iron counterweight 9, the adjustment mechanism includes a slide plate 10, a stainless steel movable seat 19, a magnet 20 and a driving assembly, the slide plate 10 is connected to one side of the support rod 5, the stainless steel movable seat 19 is slidably arranged on the slide plate 10, the magnet 20 is installed on the inner side of the stainless steel movable seat 19, the driving assembly is arranged on the slide plate 10, the driving assembly includes a threaded rod 11 and a guide slide rod 12, the threaded rod 11 is rotatably arranged on the slide plate 10, and the threaded rod 11 is screwed to the slide plate 10, the guide slide rod 12 is fixedly arranged on the slide plate 10, and the guide slide rod 12 is slidably connected to the slide plate 10. When the device is in use, the threaded rod 11 rotates to cooperate with the guide slide rod 12 to make the stainless steel movable seat 19 on the slide plate 10 move away from or close to the support rod. 5 moves, and the magnet 20 will also move. As the magnet 20 moves closer to the support rod 5, the distance between the magnet 20 and the iron counterweight 9 will decrease, thereby increasing the suction force of the magnet 20 on the iron counterweight 9, so that one end of the transfer pulley frame 7 in the material basin needs to bear a greater gravity to lift one end of the iron counterweight 9. If the threaded rod 11 is reversed, the stainless steel movable seat 19 can be moved away from the support rod 5. At this time, the distance between the magnet 20 and the iron counterweight 9 increases, thereby reducing the suction force of the magnet 20 on the iron counterweight 9, so that the force required for the transfer pulley frame 7 in the material basin to lift one end of the iron counterweight 9 is reduced. In the above manner, the force required for one end of the iron counterweight 9 when one end of the transfer pulley frame 7 in the material basin is lifted can be adjusted, thereby increasing the scope of application of the device.

[0027] See also Figures 3 to 6 A limiting component for limiting the range of movement of the material basin transfer pulley frame 7 is provided on the material guide pulley frame 2. The limiting component includes a connecting frame 13 and a double-headed limiting rod 14. The connecting frame 13 is fixed on one side of the material guide pulley frame 2. The double-headed limiting rod 14 is connected to the connecting frame 13. The double-headed limiting rod 14 can be used to limit the arc-shaped range of movement of the material basin transfer pulley frame 7, so that the material basin transfer pulley frame 7 can be in an accurate position after the movement.

[0028] See also Figures 4 to 6 A blocking component for blocking the movement of the material basin body 8 is provided at one end of the material basin pulley frame 3, and the blocking component includes a fixed slot plate 16 and a limit plate 17. A plurality of fixed slot plates 16 are provided and installed on the material basin pulley frame 3. Specifically, two fixed slot plates 16 are provided and are respectively installed on both sides of the material basin pulley frame 3. The fixed slot plate 16 is fixedly installed on the material basin pulley frame 3 by bolts. A sliding groove is provided inside the fixed slot plate 16. The limit plate 17 is slidably installed between the plurality of fixed slot plates 16. The gravity exerted on the limit plate 17 will cause the limit plate 17 to slide to the bottom along the sliding groove of the fixed slot plate 16, thereby blocking the material basin body 8 placed on the material basin pulley frame 3.

[0029] See also Figures 4 to 6 A striking assembly for moving the limit plate 17 is arranged between the material basin pulley frame 3 and the material basin transfer pulley frame 7, and the striking assembly includes a striking rod 15 and a connecting rod 18. The striking rod 15 is fixed on the material basin transfer pulley frame 7, and the connecting rod 18 is fixed to one end of the limit plate 17 relative to the striking rod 15. When the material basin transfer pulley frame 7 performs an arc movement, the striking rod 15 arranged on the material basin transfer pulley frame 7 will hit the connecting rod 18, thereby driving the limit plate 1 7 slides upward along the slide groove of the fixed groove plate 16, at this time the material basin body 8 on the material basin pulley frame 3 will slide down, when a group of material basin bodies 8 slide out of the material basin body 8 and fall onto the material basin transfer pulley frame 7, the material basin transfer pulley frame 7 will move downward in an arc, at this time the material basin transfer pulley frame 7 moves downward, and the impact rod 15 falls synchronously, at this time the limit plate 17 will slide downward, and continue to limit the remaining material basin bodies 8 on the material basin pulley frame 3.

[0030] In summary, after the device processes the voltage stabilizer coil through the processing platform 1, it then places a round of completed voltage stabilizer coil on the material guide pulley frame 2, and guides it through the inclined arc and the built-in pulley set of the material guide pulley frame 2. Before that, due to the presence of the iron counterweight block 9, the material basin transfer pulley frame 7 is tilted, so that the material basin transfer pulley frame 7 will reach the bottom of the material guide pulley frame 2, and then when the processed voltage stabilizer coil placed on the material guide pulley frame 2 slides to the material basin body 8 on the material basin transfer pulley frame 7, the weight of one end of the material basin transfer pulley frame 7 will increase, and when a voltage stabilizer coil of sufficient weight is placed in the material basin body 8 on the material basin transfer pulley frame 7 After the circle, its weight exceeds the gravity of the other end of the balance bar 6. At this time, one end of the material basin transfer pulley frame 7 will move downward. After the material basin transfer pulley frame 7 falls to a certain arc, it can be guided by the pulley group built in the material basin transfer pulley frame 7 to slide onto the discharging pulley frame 4 to complete the conveying process. After the conveying process is completed, since the material basin body 8 is moved out of the material basin transfer pulley frame 7, the weight of one end of the material basin transfer pulley frame 7 will be reduced. At this time, the iron counterweight block 9 will make one end of the material basin transfer pulley frame 7 tilt up to complete the reset. The double-headed limiting rod 14 can limit the arc-shaped activity range of the material basin transfer pulley frame 7, so that the material basin transfer pulley frame 7 can be in an accurate position after the activity;

[0031] In addition, by rotating the threaded rod 11 and cooperating with the guide slide rod 12, the stainless steel movable seat 19 is moved away from or close to the support rod 5 on the slide plate 10, and the magnet 20 will also move at this time. As the magnet 20 moves close to the support rod 5, the distance between the magnet 20 and the iron counterweight 9 will decrease, thereby increasing the suction force of the magnet 20 on the iron counterweight 9, so that one end of the transfer pulley frame 7 in the material basin needs to bear a greater gravity to lift one end of the iron counterweight 9. If the threaded rod 11 is reversed, the stainless steel movable seat 19 can be moved away from the support rod 5. At this time, the distance between the magnet 20 and the iron counterweight 9 increases, thereby reducing the suction force of the magnet 20 on the iron counterweight 9, so that the force required for the transfer pulley frame 7 in the material basin to lift one end of the iron counterweight 9 is reduced. The force required at one end of the counterweight block 9 is adjusted to increase the applicable scope of the device. The gravity exerted on the limit plate 17 will cause the limit plate 17 to slide to the bottom along the slide groove of the fixed groove plate 16, thereby blocking the material basin body 8 placed on the material basin pulley frame 3. When the material basin transfer pulley frame 7 performs an arc movement, the impact rod 15 provided on the material basin transfer pulley frame 7 will hit the connecting rod 18, thereby driving the limit plate 17 to slide upward along the slide groove of the fixed groove plate 16. At this time, the material basin body 8 on the material basin pulley frame 3 will slide, and when a group of material basin bodies 8 slide out of the material basin body 8 and fall onto the material basin transfer pulley frame 7, the material basin transfer pulley frame 7 will perform a downward arc movement, at this time, the material basin transfer pulley frame 7 moves downward, and the impact rod 15 falls synchronously, at this time, the limit plate 17 will slide downward, and continue to limit the remaining material basin bodies 8 on the material basin pulley frame 3.

[0032] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A production line device for a voltage stabilizer coil, comprising a processing platform (1), characterized in that: A material guide pulley frame (2) is provided on one side of the processing platform (1), a material basin pulley frame (3) is provided on the side of the material guide pulley frame (2) away from the processing platform (1), a material discharge pulley frame (4) is provided on the lower side of the material basin pulley frame (3), a support rod (5) is provided on the lower side of the material guide pulley frame (2), a balance rod (6) is rotatably connected to the support rod (5), an end of the balance rod (6) close to the material basin pulley frame (3) is connected to a material basin transfer pulley frame (7), a plurality of material basin bodies (8) are distributed on the material basin transfer pulley frame (7) and the material basin pulley frame (3), an iron counterweight block (9) is provided on the end of the balance rod (6) away from the material basin transfer pulley frame (7), and an adjustment mechanism for adjusting the falling force of the iron counterweight block (9) is provided on one side of the support rod (5).

2. A production line device for a voltage stabilizer coil according to claim 1, characterized in that: The adjustment mechanism comprises a slide plate (10), a stainless steel movable seat (19), a magnet (20) and a driving assembly, wherein the slide plate (10) is connected to one side of the support rod (5), the stainless steel movable seat (19) is slidably arranged on the slide plate (10), the magnet (20) is installed on the inner side of the stainless steel movable seat (19), and the driving assembly is arranged on the slide plate (10).

3. A production line device for a voltage stabilizer coil according to claim 2, characterized in that: The driving assembly comprises a threaded rod (11) and a guide slide rod (12); the threaded rod (11) is rotatably arranged on the slide plate (10), and the threaded rod (11) is screwed to the slide plate (10); the guide slide rod (12) is fixedly arranged on the slide plate (10), and the guide slide rod (12) is slidably connected to the slide plate (10).

4. A production line device for a voltage stabilizer coil according to claim 1, characterized in that: The material basin pulley frame (3), the material guide pulley frame (2), and the material discharge pulley frame (4) are vertically distributed; the material basin pulley frame (3) has an inclination angle pointing downward in the direction of the material guide pulley frame (2); the material guide pulley frame (2) has an inclination angle pointing downward in the direction of the material basin pulley frame (3); and the material discharge pulley frame (4) has an inclination angle pointing upward in the direction of the material guide pulley frame (2).

5. The production line device for voltage stabilizer coils according to claim 1, characterized in that: The material guide pulley frame (2) is provided with a limit assembly for limiting the range of motion of the material basin transfer pulley frame (7), the limit assembly comprising a connecting frame (13) and a double-headed limit rod (14), the connecting frame (13) is fixed to one side of the material guide pulley frame (2), and the double-headed limit rod (14) is connected to the connecting frame (13).

6. A production line device for a voltage stabilizer coil according to claim 1, characterized in that: A blocking component for blocking the movement of the material basin body (8) is arranged at one end of the material basin pulley frame (3), and the blocking component comprises a fixed groove plate (16) and a limiting plate (17), wherein the fixed groove plate (16) is provided with a plurality of groove plates mounted on the material basin pulley frame (3), and the limiting plate (17) is slidably mounted between the plurality of fixed groove plates (16).

7. A production line device for a voltage stabilizer coil according to claim 6, characterized in that: An impact assembly for moving the limiting plate (17) is arranged between the material basin pulley frame (3) and the material basin transfer pulley frame (7), and the impact assembly comprises an impact rod (15) and a linkage rod (18), wherein the impact rod (15) is fixed on the material basin transfer pulley frame (7), and the linkage rod (18) is fixed on one end of the limiting plate (17) relative to the impact rod (15).