Capsicum oleoresin decoloring device
By using spiral heating pipes and closed heat insulation plates in the chili oleoresin decolorization device, uniform heating of liquid temperature and heat recycling are achieved, and the problems of uneven heating and low heat utilization efficiency in the prior art are solved, and the Evaporation efficiency and product quality.
Patent Information
- Application Number
- CN202420894149.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-26
AI Technical Summary
During the decolorization process of chili oil resin, the prior art is difficult to ensure uniform heating of liquid temperature, resulting in low evaporation efficiency and loss of volatile components, and the liquid in the condenser cannot be reused, resulting in unsatisfactory heat utilization efficiency and increasing energy consumption and production costs.
A chili oleoresin decolorization device including distillation assembly and heating assembly is designed, using spiral heating tubes and closed heat insulation plates. The contact area between the chili oleoresin and the chili oleoresin is larger through multiple sets of spiral heating tubes, achieving uniform heating of temperature, and The heat is recycled by the condensation tube to ensure full utilization of the heat.
The uniform heating of chili oleoresin is achieved, the evaporation efficiency is improved, energy consumption is reduced, and production costs are reduced, ensuring the quality and spicy flavor of the product.
Smart Images
Figure CN222266157U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production and processing devices, in particular to a capsicum oleoresin decolorization device. Background Art
[0002] Chili is an annual or limited perennial herb. Its fruit is usually conical or oblong. It is green when immature and turns bright red, green or purple when mature. Red is the most common color. Capsicum oleoresin, also known as capsicum extract, capsicum oil and capsicum essential oil, is made by crushing ripe capsicum fruits and then carefully extracting them using a distillation and concentration device. Capsicum oleoresin not only captures the unique spicy taste of capsicum, but also contains rich color and aroma. In the decolorization process of capsicum oleoresin, precise control of the distillation temperature is crucial. It is necessary to ensure that the operation is heated within the optimal temperature range. How to ensure sufficient heating of the liquid, especially the liquid The heating effect is good at the location inside the liquid that is close to the heat source, and the heating effect is poor at the location inside the liquid that is far from the heat source, which will lead to inconsistent temperature of the liquid, low evaporation efficiency, and loss of capsaicin and other volatile components due to excessive heating. This loss will not only weaken the quality of the product, but may also affect its spicy flavor. During the distillation heating stage, the steam needs to be condensed and converted into liquid for collection. However, in current practices, the liquid in the condenser cannot usually be reused after absorbing the temperature, resulting in unsatisfactory heat utilization efficiency. This process not only increases energy consumption, but may also lead to increased production costs. Utility Model Content
[0003] The utility model provides a capsicum oleoresin decolorizing device to solve the above problems.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A capsicum oleoresin decolorizing device comprises a bottom plate, a distillation assembly is arranged on the base surface of the bottom plate, a heating assembly is installed on the base surface of the bottom plate, a fixing bracket is installed on the base surface of the bottom plate, and a collecting barrel is installed on the inner wall of the fixing bracket;
[0006] The distillation assembly includes a distillation tank, which is installed on the base surface of the bottom plate. A spiral heating tube is installed on the inner wall of the distillation tank, one end of the spiral heating tube passes through the distillation tank and extends to one side of the distillation tank. A rotating rod is installed at the port of the distillation tank, a cover plate is rotatably connected to the outer wall of the rotating rod, a fixed sleeve is installed on the side wall of the cover plate, and a cooling tube is pluggably connected to the inner wall of the fixed sleeve.
[0007] As a preferred solution of the utility model, the heating assembly includes a heating tank body, which is installed on the base surface of the bottom plate, a closed insulation board is arranged on the inner wall of the heating tank body, a one-way valve is installed on the outer wall of the closed insulation board, a controller is installed on the outer wall of the heating tank body, a first water pump is installed on the outer wall of the heating tank body, a liquid inlet of the first water pump is connected to one end of a spiral heating pipe through a connecting valve, a condenser is installed on the outer wall of the heating tank body, the condenser is wound on the outer wall of the cooling pipe, one end of the condenser is connected to a second water pump, the second water pump is installed on the outer wall of the heating tank body, a heating plate is installed on one side of the closed insulation board and on the inner wall of the heating tank body, a third water pump is installed on the inner wall of the heating tank body, a liquid outlet pipe is installed at the water outlet of the third water pump, one end of the liquid outlet pipe penetrates the heating tank body and extends to the outer wall of the heating tank body, a connecting pipe is installed, a temperature sensor is installed on the outer wall of the connecting pipe, and one end of the connecting pipe is connected to the spiral heating pipe.
[0008] As a preferred solution of the utility model, handles are installed on the opposite side walls of the collecting bucket, a handle is installed on the outer wall of the cover plate, one end of the cooling pipe is located directly above the collecting bucket, and the controller is respectively connected to the heating plate, the first water pump, the second water pump, the third water pump and the temperature sensor through wires, and the connection method is electrical connection.
[0009] As a preferred solution of the utility model, the heating component is located on one side of the distillation component, the fixing bracket is located on one side of the heating component, and the handles are provided in two groups and are respectively located on opposite side walls of the collection barrel.
[0010] As a preferred solution of the utility model, the spiral heating tubes are provided in multiple groups and are respectively located on the inner wall of the distillation tank, and the ports of the spiral heating tubes are connected to each other, and the cooling tubes are inclined at a certain angle relative to the horizontal plane.
[0011] As a preferred solution of the utility model, the material of the heating tank body is a heat-insulating material, and the closed heat-insulating plate divides the inner cavity of the heating tank body into a cold water cavity and a hot water cavity, and the cold water cavity is located directly above the hot water cavity.
[0012] As a preferred solution of the utility model, the flow direction of the one-way valve is one-way flow from top to bottom, the water inlet of the second water pump passes through the heating tank body and extends to the inner wall of the heating tank body, and the water inlet of the second water pump is located in the inner cavity of the cold water cavity.
[0013] As a preferred solution of the utility model, the heating plates are provided in multiple groups and are respectively located on the inner walls of the heating tank body, the third water pump is located in the inner cavity of the hot water cavity, the sensing end of the temperature sensor is located on the inner wall of the connecting pipe, and one end of the condenser passes through the heating tank body and extends to the hot water cavity of the heating tank body.
[0014] The utility model heats the heat transfer oil by arranging a heating plate in the capsicum oleoresin decolorizing device, so that the heat transfer oil is raised to a suitable temperature. Subsequently, a controller controls the third water pump to operate. When the third water pump operates, the heat transfer oil is sucked in and discharged into the inner cavity of the spiral heating pipe. At the same time, a temperature sensor generates data according to the temperature of the connecting pipe. A plurality of groups of spiral heating pipes are connected at the ports of the spiral heating pipes. The contact area between the spiral heating pipes and the capsicum oleoresin is larger, the heating effect on the capsicum oleoresin is better, the temperature is more uniform, and the capsicum oleoresin is fully heated.
[0015] The utility model arranges a second water pump to suck out the heat transfer oil in the cold water cavity, so that the heat transfer oil enters the condenser tube, absorbs heat and cools the cooling tube, and at the same time turns on the switch of the controller, so that the controller controls the operation of the first water pump. The operation of the first water pump heats the spiral heating tube, and the heat transfer oil flows into the cold water cavity for storage. When the liquid in the cold water cavity enters the hot water cavity, the liquid circulates. At the same time, the heat transfer oil in the inner cavity of the condenser tube flows into the hot water cavity of the heating tank, so that the heat of the condensed liquid is fully utilized. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a side view structural schematic diagram of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the distillation component of the utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the third water pump of the utility model;
[0020] Figure 5 It is a schematic diagram of the structure of the closed heat insulation board of the utility model.
[0021] In the figure: 1. bottom plate; 2. distillation assembly; 201. distillation tank; 202. spiral heating tube; 203. rotating rod; 204. cover plate; 205. fixed sleeve; 206. cooling tube; 3. heating assembly; 301. heating tank body; 302. sealed insulation board; 303. one-way valve; 304. controller; 305. first water pump; 306. connecting valve; 307. condenser; 308. second water pump; 309. heating plate; 310. third water pump; 311. liquid outlet pipe; 312. connecting pipe; 313. temperature sensor; 4. fixed bracket; 5. collection bucket; 6. handle; 7. pull handle. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0023] Example: See Figure 1-5 The capsicum oleoresin decolorizing device shown includes a base plate 1, a distillation component 2 is arranged on the base surface of the base plate 1, a heating component 3 is installed on the base surface of the base plate 1, a fixed bracket 4 is installed on the base surface of the base plate 1, and a collecting barrel 5 is installed on the inner wall of the fixed bracket 4.
[0024] In this embodiment, specific reference Figure 2 and Figure 3 The distillation component 2 includes a distillation tank 201, which is installed on the base surface of the bottom plate 1. A spiral heating tube 202 is installed on the inner wall of the distillation tank 201. The spiral heating tube 202 is provided in multiple groups and is respectively located on the inner wall of the distillation tank 201, and the ports of the spiral heating tube 202 are connected to each other. One end of the spiral heating tube 202 passes through the distillation tank 201 and extends to one side of the distillation tank 201. A rotating rod 203 is installed at the port of the distillation tank 201. A cover plate 204 is rotatably connected to the outer wall of the rotating rod 203. A fixed sleeve 205 is installed on the side wall of the cover plate 204. A cooling tube 206 is plugged and connected to the inner wall of the fixed sleeve 205. The cooling tube 206 is inclined at a certain angle relative to the horizontal plane.
[0025] In this embodiment, specific reference Figure 1 , Figure 4 and Figure 5The heating assembly 3 includes a heating tank body 301, which is mounted on the base surface of the bottom plate 1. The material of the heating tank body 301 is a heat-insulating material. A sealed heat-insulating board 302 is arranged on the inner wall of the heating tank body 301. The sealed heat-insulating board 302 divides the inner cavity of the heating tank body 301 into a cold water cavity and a hot water cavity, and the cold water cavity is located directly above the hot water cavity. The flow direction of the one-way valve 303 is one-way flow from top to bottom. A one-way valve 303 is installed on the outer wall of the sealed heat-insulating board 302. A controller 304 is installed on the outer wall of the heating tank body 301, a first water pump 305 is installed on the outer wall of the heating tank body 301, a liquid inlet of the first water pump 305 is connected to one end of the spiral heating tube 202 through a connecting valve 306, a condenser 307 is installed on the outer wall of the heating tank body 301, one end of the condenser 307 passes through the heating tank body 301 and extends to the hot water cavity of the heating tank body 301, the condenser 307 is wound on the outer wall of the cooling tube 206, and one end of the condenser 307 A second water pump 308 is connected, the water inlet of the second water pump 308 passes through the heating tank body 301 and extends to the inner wall of the heating tank body 301, and the water inlet of the second water pump 308 is located in the inner cavity of the cold water cavity, the second water pump 308 is installed on the outer wall of the heating tank body 301, and a heating plate 309 is installed on one side of the sealed insulation board 302 and located on the inner wall of the heating tank body 301. The heating plates 309 are provided in multiple groups and are respectively located on the inner wall of the heating tank body 301. A third water pump 310 is installed on the inner wall, and the third water pump 310 is located in the inner cavity of the hot water cavity. A liquid outlet pipe 311 is installed at the water outlet of the third water pump 310. One end of the liquid outlet pipe 311 penetrates the heating tank body 301 and extends to the outer wall of the heating tank body 301. A connecting pipe 312 is installed on the outer wall of the connecting pipe 312. A temperature sensor 313 is installed on the outer wall of the connecting pipe 312. The sensing end of the temperature sensor 313 is located on the inner wall of the connecting pipe 312. One end of the connecting pipe 312 is connected to the spiral heating pipe 202.
[0026] Among them, handles 6 are installed on the opposite side walls of the collecting barrel 5 for easy lifting and moving, and a handle 7 is installed on the outer wall of the cover plate 204 for easy lifting. One end of the cooling tube 206 is located directly above the collecting barrel 5, so that the condensed liquid in the inner cavity of the cooling tube 206 flows into the inner cavity of the collecting barrel 5. The controller 304 is respectively connected to the heating plate 309, the first water pump 305, the second water pump 308, the third water pump 310 and the temperature sensor 313 through wires and the connection method is electrical connection, so that the device is powered on. The heating component 3 is located on one side of the distillation component 2, and the fixed bracket 4 is located on one side of the heating component 3. Two groups of handles 6 are provided and are respectively located on the opposite side walls of the collecting barrel 5.
[0027] When the capsicum oleoresin decolorizing device of the present scheme is working, the inner cavity of the heating tank body 301 is separated into a cold water cavity and a hot water cavity by the closed insulation board 302, and the cold water cavity is located directly above the hot water cavity. The flow direction of the one-way valve 303 is a one-way flow from top to bottom, and the heat transfer oil is injected into the inner cavity of the heating tank body 301. Then, the switch of the controller 304 is turned on, so that the controller 304 controls the heating plate 309 to heat, so that the heating plate 309 heats the heat transfer oil, and the heat transfer oil is raised to a suitable temperature. Then, the controller 304 controls the third water pump 310 to operate. When the third water pump 310 is running, the heat transfer oil is sucked in and discharged into the inner cavity of the spiral heating tube 202. At the same time, the temperature sensor 313 generates data according to the temperature of the connecting tube 312, so that the temperature sensor 313 is transmitted to the controller 304 through the wire, so that the controller 304 controls the temperature to rise and fall to a suitable temperature range through the heating plate 309.
[0028] By installing a spiral heating tube 202 on the inner wall of the distillation tank 201, one end of the spiral heating tube 202 passes through the distillation tank 201 and extends to one side of the distillation tank 201, and the spiral heating tube 202 is provided with multiple groups and is respectively located on the inner wall of the distillation tank 201, and the ports of the spiral heating tube 202 are connected to each other, when the heat transfer oil flows in the inner cavity of the spiral heating tube 202, it heats the capsicum oleoresin in the inner cavity of the distillation tank 201, and the contact area between the multiple groups of spiral heating tubes 202 and the capsicum oleoresin is larger, the heating effect on the capsicum oleoresin is better, and the heating of the capsicum oleoresin at different positions is more uniform, so that the capsicum oleoresin is heated as a whole to reach the set temperature. When the capsicum oleoresin is heated to a certain temperature ( 180℃-220℃), and distilled under a certain pressure (26-30 Pa). In this process, volatile components such as capsaicin will be distilled out, while non-volatile components such as capsanthin and phospholipids will be retained in the reactor. The evaporated capsaicin gas enters the inner cavity of the cooling tube 206, thereby solving the problem of accurate control of the distillation temperature in the decolorization process of capsicum oleoresin. It is necessary to ensure that the operation is heated within the optimal temperature range. How to ensure sufficient heating of the liquid, especially the internal position of the liquid close to the heat source has a good heating effect, and the internal position of the liquid far from the heat source has a poor heating effect, which will lead to inconsistent temperature of the liquid, low evaporation efficiency, and loss of capsaicin and other volatile components due to excessive heating.
[0029] The second water pump 308 is controlled to operate by the controller 304. The water inlet of the second water pump 308 penetrates the heating tank body 301 and extends to the inner wall of the heating tank body 301. The water inlet of the second water pump 308 is located in the inner cavity of the cold water cavity. Under the action of the second water pump 308, the heat transfer oil in the cold water cavity is sucked out, so that the heat transfer oil enters the condenser 307, so that it absorbs heat and cools the cooling tube 206. At the same time, the switch of the controller 304 is turned on, so that the controller 304 controls the operation of the first water pump 305. The first water pump 305 is installed on the outer wall of the heating tank body 301. The liquid inlet of the first water pump 305 is connected to one end of the spiral heating tube 202 through the connecting valve 306. Under the action of the condenser 307 installed, the first water pump 305 operates the spiral heating tube 202, and its heat transfer oil flows into the cold water cavity for storage. When the liquid in the cold water cavity enters the hot water cavity, the liquid circulates. At the same time, the heat transfer oil in the inner cavity of the condenser 307 flows into the hot water cavity of the heating tank 301, so that the heat of the condensed liquid is fully utilized, thereby solving the problem of condensing the steam and converting it into liquid for collection during the distillation heating stage. However, in current practices, the liquid in the condenser cannot usually be reused after absorbing the temperature, resulting in unsatisfactory heat utilization efficiency. This process not only increases energy consumption, but may also lead to increased production costs.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A capsicum oleoresin decolorizing device, comprising a bottom plate (1), characterized in that: A distillation component (2) is arranged on the base surface of the bottom plate (1), a heating component (3) is installed on the base surface of the bottom plate (1), a fixing bracket (4) is installed on the base surface of the bottom plate (1), and a collection barrel (5) is installed on the inner wall of the fixing bracket (4); The distillation assembly (2) comprises a distillation tank (201), the distillation tank (201) being mounted on a base surface of a bottom plate (1), a spiral heating tube (202) being mounted on an inner wall of the distillation tank (201), one end of the spiral heating tube (202) passing through the distillation tank (201) and extending to one side of the distillation tank (201), a rotating rod (203) being mounted at a port of the distillation tank (201), a cover plate (204) being rotatably connected to an outer wall of the rotating rod (203), a fixing sleeve (205) being mounted on a side wall of the cover plate (204), and a cooling tube (206) being pluggably connected to an inner wall of the fixing sleeve (205).
2. A capsicum oleoresin decolorizing device according to claim 1, characterized in that: The heating assembly (3) comprises a heating tank body (301), the heating tank body (301) being mounted on a base surface of a bottom plate (1), a sealed heat insulation board (302) being arranged on the inner wall of the heating tank body (301), a one-way valve (303) being mounted on the outer wall of the sealed heat insulation board (302), a controller (304) being mounted on the outer wall of the heating tank body (301), a first water pump (305) being mounted on the outer wall of the heating tank body (301), a liquid inlet of the first water pump (305) being connected to one end of a spiral heating tube (202) via a connecting valve (306), a condensing tube (307) being mounted on the outer wall of the heating tank body (301), the condensing tube (307) being wound around the outer wall of the cooling tube (206), and the condensing tube (307) being wound around the outer wall of the cooling tube (206). One end of the pipe (307) is connected to a second water pump (308), and the second water pump (308) is installed on the outer wall of the heating tank body (301). A heating plate (309) is installed on one side of the sealed heat insulation board (302) and located on the inner wall of the heating tank body (301). A third water pump (310) is installed on the inner wall of the heating tank body (301). A liquid outlet pipe (311) is installed at the water outlet of the third water pump (310). One end of the liquid outlet pipe (311) penetrates the heating tank body (301) and extends to the outer wall of the heating tank body (301). A connecting pipe (312) is installed. A temperature sensor (313) is installed on the outer wall of the connecting pipe (312). One end of the connecting pipe (312) is connected to a spiral heating pipe (202).
3. A capsicum oleoresin decolorizing device according to claim 2, characterized in that: Handles (6) are installed on opposite side walls of the collection bucket (5), a handle (7) is installed on the outer wall of the cover plate (204), one end of the cooling pipe (206) is located directly above the collection bucket (5), and the controller (304) is respectively connected to the heating plate (309), the first water pump (305), the second water pump (308), the third water pump (310) and the temperature sensor (313) through wires, and the connection method is electrical connection.
4. A capsicum oleoresin decolorizing device according to claim 3, characterized in that: The heating component (3) is located on one side of the distillation component (2), the fixing bracket (4) is located on one side of the heating component (3), and the handles (6) are provided in two groups and are respectively located on opposite side walls of the collection barrel (5).
5. A capsicum oleoresin decolorizing device according to claim 1, characterized in that: The spiral heating tubes (202) are provided in multiple groups and are respectively located on the inner wall of the distillation tank (201), and the ports of the spiral heating tubes (202) are connected to each other. The cooling tube (206) is inclined at a certain angle relative to the horizontal plane.
6. A capsicum oleoresin decolorizing device according to claim 2, characterized in that: The material of the heating tank body (301) is a heat-insulating material, and the sealed heat-insulating plate (302) divides the inner cavity of the heating tank body (301) into a cold water cavity and a hot water cavity, and the cold water cavity is located directly above the hot water cavity.
7. A capsicum oleoresin decolorizing device according to claim 6, characterized in that: The flow direction of the one-way valve (303) is one-way flow from top to bottom, the water inlet of the second water pump (308) passes through the heating tank body (301) and extends to the inner wall of the heating tank body (301), and the water inlet of the second water pump (308) is located in the inner cavity of the cold water cavity.
8. A capsicum oleoresin decolorizing device according to claim 6, characterized in that: The heating plates (309) are provided in multiple groups and are respectively located on the inner wall of the heating tank body (301); the third water pump (310) is located in the inner cavity of the hot water cavity; the sensing end of the temperature sensor (313) is located on the inner wall of the connecting pipe (312); and one end of the condensing pipe (307) passes through the heating tank body (301) and extends to the hot water cavity of the heating tank body (301).