VOCs waste gas concentration, adsorption and catalytic combustion device
The VOCs waste gas concentration adsorption catalytic combustion device addresses filter bag cleaning challenges by enabling easy removal and replacement of filter layers, ensuring efficient dust removal and maintaining zeolite adsorption capacity through a rotating wheel and heating system.
Patent Information
- Application Number
- CN202420855366.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-23
AI Technical Summary
Existing VOCs waste gas treatment devices face issues with filter bags that cannot be completely removed for cleaning or replacement, leading to reduced filtering efficiency due to thick dust accumulation.
A VOCs waste gas concentration adsorption catalytic combustion device with a filter box design that allows for easy removal and replacement of filter layers, featuring a rotating wheel with zeolite adsorption, a blower system for organic matter extraction, and a mechanism for cleaning the filter screen, along with a heating system to maintain zeolite effectiveness.
Enables convenient cleaning and replacement of filter layers, maintains filtering efficiency by preventing dust accumulation, and enhances zeolite adsorption capacity through heating, thereby improving the overall performance of the device.
Smart Images

Figure CN222266518U_ABST
Abstract
Description
Technical Field
[0001] The utility model provides a VOCs waste gas concentration adsorption catalytic combustion device, which relates to the technical field of waste gas purification. Background Art
[0002] VOCs waste gas refers to volatile organic compounds. According to the definition of the World Health Organization, volatile organic compounds (VOCs) refer to various organic compounds with a boiling point of 50°C-260°C under normal pressure. However, the definition in the environmental sense refers to a class of active volatile organic compounds, that is, the type of volatile organic compounds that can cause harm.
[0003] The patent with the patent authorization announcement number CN207342473U discloses a VOCs waste gas treatment machine, which introduces VOCs waste gas into the machine body through the waste gas inlet, filters the VOCs waste gas through the filter bag, and then the VOCs waste gas enters the pickling tank through the pipeline, and the concentrated sulfuric acid solution removes the water and organic particulate impurities carried in the VOCs waste gas. Then the VOCs waste gas enters the reaction chamber, reacts, and the pollutants in the VOCs waste gas are decomposed and removed. Finally, the VOCs waste gas enters the purification tank for purification and is discharged from the exhaust port, so that the VOCs waste gas is treated. However, the waste gas treatment machine provided by the patent still has shortcomings in actual use. The dust filtered off the filter bag of the waste gas treatment machine is collected in the ash hopper, and the dust can be cleared out through the ash cleaning port, but the filter bag cannot be completely removed for cleaning or replacement. Over time, it is easy for thick dust to adhere to the filter bag, and the filtering effect will be greatly reduced.
[0004] Therefore, it is necessary to provide a VOCs waste gas concentration adsorption catalytic combustion device that is convenient for removing the filter layer for cleaning. Utility Model Content
[0005] In order to overcome the shortcomings of the waste gas treatment machine provided by the existing patent that the filter bag cannot be completely removed for cleaning or replacement, and thick dust is easily attached to the filter bag, which greatly reduces the filtering effect, the utility model provides a VOCs waste gas concentration adsorption catalytic combustion device that is convenient for removing the filter layer for cleaning and replacement.
[0006] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides the following technical solutions: a VOCs waste gas concentration adsorption catalytic combustion device, comprising a filter box, a filter layer, a support plate, a first mounting frame, a motor, a rotor, an adsorption component, a reaction reflux component, a fourth air duct and an exhaust pipe, an air inlet is opened on the filter box, a plurality of filter layers are slidably arranged in the filter box, a support plate is installed in the filter box, a rotor is rotatably arranged on the support plate, a first mounting frame is installed in the filter box, a motor is installed on the first mounting frame, the output shaft of the motor is fixedly connected to the rotor, an adsorption component for absorbing organic matter is connected to the support plate, a reaction reflux component for heating zeolite is also connected to the support plate, a fourth air duct is connected and communicated with the filter box, and the fourth air duct is connected and communicated with the exhaust pipe, and also comprises a guide frame, a baffle and a first elastic member, a guide frame is installed on the filter box, two baffles are slidably arranged on the guide frame, and a plurality of first elastic members for pushing the baffles are wound around the guide frame.
[0007] In a preferred embodiment of the present invention, the rotating wheel is divided into a plurality of areas for storing zeolite, and both sides are encapsulated with filter nets.
[0008] In a preferred embodiment of the utility model, the adsorption assembly includes a first air guide cabinet installed on a support plate, a blower is installed on a second mounting frame, the blower is connected to the first air guide cabinet and communicated with a first air guide duct, a reaction tank is installed on the support frame, and the reaction tank is connected to the blower and communicated with a second air guide duct.
[0009] In a preferred embodiment of the utility model, the reaction reflux assembly includes a second gas guide cabinet installed on a support plate, a conduction cabinet installed on a fixed frame, a condensation plate installed in the conduction cabinet, the conduction cabinet and the second gas guide cabinet are connected and communicated with a third gas guide pipe, the conduction cabinet and the reaction tank are connected and communicated with a first ventilation duct, a storage cabinet is installed on the fixed frame, and the storage cabinet and the conduction cabinet are connected and communicated with a second ventilation duct.
[0010] In a preferred embodiment of the utility model, it also includes guide rods installed on both sides of the support plate, a cleaning plate is slidably arranged on the guide rods, a second elastic member for pushing the cleaning plate to reset is wound around the guide rods, a hook is fixedly connected to the cleaning plate, and a plurality of pulling rods for pulling the hooks are fixedly connected on both sides of the rotating wheel.
[0011] In a preferred embodiment of the utility model, it also includes a liquid storage cabinet sleeved on the third air duct, the liquid storage cabinet is provided with a water inlet and a water outlet, and a temperature measuring instrument is installed on the liquid storage cabinet.
[0012] In a preferred embodiment of the present invention, a plurality of sealing pads are installed on the filter box.
[0013] In a preferred embodiment of the utility model, limit frames are installed on the two baffles, and a latch for fixing the limit frames is slidably provided on the filter box.
[0014] Compared with the prior art, the VOCs waste gas treatment device provided by the embodiment of the utility model has the following advantages: 1. The filter layer can be slid out of the filter box by pulling the baffles on both sides to slide along the side of the guide frame away from each other. The baffles on both sides can be pushed to slide and reset through the first elastic member to seal the filter layer in the filter box, thereby achieving the effect of conveniently taking out the filter layer for cleaning and replacement.
[0015] 2. The rotation of the rotary wheel drives the pulling rod to contact the hook, thereby pulling the cleaning plate to slide downward along the guide rod. When the pulling rod is disengaged from the hook, the second elastic member pushes the cleaning plate to slide upward along the guide rod to reset, so that the cleaning plate can reciprocately brush away impurities on the rotary filter screen to achieve the effect of cleaning the rotary filter screen.
[0016] 3. Hot water is introduced into the liquid storage cabinet from the water inlet, and the carbon dioxide in the third air duct is heated by the hot water, so as to achieve the effect of heating the carbon dioxide in the third air duct and heat the zeolite, so as to improve the zeolite's continuous adsorption of organic matter in the VOCs exhaust gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0018] Figure 2 It is a three-dimensional cross-sectional structural schematic diagram of the second mounting frame, the blower and the supporting frame of the utility model.
[0019] Figure 3 It is a three-dimensional cross-sectional structural schematic diagram of the filter box, air inlet and filter layer of the utility model.
[0020] Figure 4 It is a three-dimensional cross-sectional structural schematic diagram of the first mounting frame, the motor and the rotating wheel of the utility model.
[0021] Figure 5 It is a three-dimensional cross-sectional structural schematic diagram of the fixing frame, the conduction cabinet and the second ventilation duct of the utility model.
[0022] Figure 6 It is a three-dimensional cross-sectional structural schematic diagram of the filter box, the first air guide pipe and the exhaust pipe of the utility model.
[0023] Figure 7 It is a three-dimensional cross-sectional structural schematic diagram of the filter box, guide frame and baffle of the utility model.
[0024] Figure 8 A schematic diagram of a three-dimensional cross-sectional structure of a support plate, a guide rod and a cleaning plate of the utility model.
[0025] Fig. 9 It is a three-dimensional cross-sectional structural schematic diagram of the filter box, liquid storage cabinet and temperature measuring instrument of the utility model.
[0026] The markings of the components in the attached drawings are as follows: 1. filter box, 2. air inlet, 3. filter layer, 4. support plate, 5. first mounting frame, 6. motor, 7. rotor, 8. first air guide cabinet, 9. first air guide pipe, 10. second mounting frame, 11. blower, 12. second air guide pipe, 13. support frame, 14. reaction tank, 15. first ventilation pipe, 16. fixing frame, 17. conduction cabinet, 1701, condensation plate, 18, second ventilation pipe , 19. storage cabinet, 20. third air duct, 21. second air cabinet, 22. fourth air duct, 2201. exhaust pipe, 23. guide frame, 24. baffle, 25. first elastic member, 26. guide rod, 27. cleaning plate, 28. pull rod, 29. second elastic member, 30. hook, 31. liquid storage cabinet, 32. thermometer, 33. water inlet, 34. water outlet, 35. sealing pad, 36. limit frame, 37. latch. DETAILED DESCRIPTION
[0027] First of all, it should be pointed out that in the different described embodiments, the same parts are provided with the same reference numerals or the same component names, wherein the disclosure contained in the entire description can be transferred to the same parts with the same reference numerals or the same component names. Selected positional descriptions in the description, such as top, bottom, lateral, etc., also refer to the directly described and shown figures and are transferred to the new positions in the case of a change in position.
[0028] Example 1: A VOCs waste gas concentration adsorption catalytic combustion device, see Figure 1-Figure 7As shown, it includes a filter box 1, a filter layer 3, a support plate 4, a first mounting frame 5, a motor 6, a runner 7, an adsorption component, a reaction reflux component, a fourth air guide pipe 22 and an exhaust pipe 2201. An air inlet 2 is opened on one side of the filter box 1. Three filter layers 3 for filtering particulate impurities in VOCs exhaust gas are slidably arranged in the filter box 1. A support plate 4 is installed in the filter box 1 by bolt connection. The support plate 4 is located on the side of the filter layer 3 away from the air inlet 2. A runner 7 for accommodating zeolite is rotatably arranged on the support plate 4. The runner 7 is divided into a plurality of areas for storing zeolite, and both sides are encapsulated with filter meshes to facilitate the desorption of organic matter in the VOCs exhaust gas and allow the gas to pass through the runner 7. The first mounting frame 7 is installed in the filter box 1 by bolt connection. The filter box 1 is provided with a first mounting frame 5, wherein the first mounting frame 5 is provided with a motor 6 by bolt connection, and the output shaft of the motor 6 is fixedly connected to the impeller 7 by a key, and an adsorption component for absorbing organic matter is connected to the support plate 4, and a reaction reflux component for heating zeolite is also connected to the support plate 4, and the filter box 1 is connected to and communicated with a fourth air duct 22 at one side away from the air inlet 2, and the fourth air duct 22 is connected and communicated with the exhaust pipe 2201, and further comprises a guide frame 23, a baffle 24 and a first elastic member 25, and a guide frame 23 is provided with two baffles 24 on the side of the filter box 1 by bolt connection, and four first elastic members 25 for pushing the baffles 24 are arranged around the guide frame 23.
[0029] See also Figure 2-Figure 5 As shown, the adsorption assembly includes a first air guide cabinet 8 installed on the side of the support plate 4 close to the first mounting frame 5 by bolt connection, a blower 11 is installed on the second mounting frame 10 by bolt connection, the blower 11 is connected to the first air guide cabinet 8 and is connected to the first air guide pipe 9, and a reaction tank 14 for catalytic combustion of organic matter is installed on the support frame 13 by bolt connection, and the reaction tank 14 is connected to the blower 11 and is connected to the second air guide pipe 12.
[0030] See also Figure 2-Figure 6 As shown, the reaction reflux assembly includes a second gas guide cabinet 21 installed on the support plate 4 away from the first gas guide cabinet 8 by bolt connection, a conduction cabinet 17 is installed on the fixed frame 16 by bolt connection, a condensation plate 1701 is installed in the conduction cabinet 17, the conduction cabinet 17 and the second gas guide cabinet 21 are connected and communicated with a third gas guide pipe 20, the conduction cabinet 17 and the reaction tank 14 are connected and communicated with a first ventilation duct 15, a storage cabinet 19 for storing water is installed on the fixed frame 16 by bolt connection, the storage cabinet 19 is located directly below the conduction cabinet 17, and the storage cabinet 19 and the conduction cabinet 17 are connected and communicated with a second ventilation duct 18.
[0031] When it is necessary to treat the VOCs waste gas, the VOCs waste gas is introduced into the filter box 1 through the air inlet 2, and the VOCs waste gas is filtered through the filter layer 3. At this time, the motor 6 is started to drive the wheel 7 to rotate, and the zeolite in the wheel 7 adsorbs the organic matter in the VOCs waste gas. Then the blower 11 is started to extract the organic matter adsorbed by the zeolite through the first air duct 9, and the organic matter is transported to the reaction tank 14 through the second air duct 12 for reaction and combustion. After the reaction and combustion, carbon dioxide and water vapor are generated, and the carbon dioxide and water vapor are transported to the conduction cabinet 17 through the first ventilation pipe 15. The water vapor is liquefied and condensed through the condensation plate 1701, and the condensed water droplets are dripped into the storage cabinet 19 through the second ventilation pipe 18 for collection, and the carbon dioxide is transported to the second air duct through the third air duct 20 with residual temperature. In the cabinet 21, heat is transferred to the zeolite in the rotor 7 through the second air guide cabinet 21 to heat the zeolite, so that the zeolite continues to adsorb organic matter in the VOCs exhaust gas, and the gas after the zeolite desorbs the organic matter enters the exhaust pipe 2201 through the fourth air guide pipe 22, and the gas is discharged outward through the exhaust pipe 2201; when the filter layer 3 needs to be taken out, cleaned or replaced after long-term use, at this time, the baffles 24 on both sides are pulled to slide along the side of the guide frame 23 away from each other, and the first elastic member 25 is compressed and deformed by force to open the baffle 24, and then the filter layer 3 is slid out of the filter box 1, and the filter layer 3 is cleaned or replaced and put back into the filter box 1, and the baffles 24 on both sides are pushed to slide close to each other along the guide frame 23 by the first elastic member 25 to seal the filter layer 3 in the filter box 1.
[0032] Example 2: Based on Example 1, refer to Figure 8 As shown, it also includes guide rods 26 installed on both sides of the support plate 4 by bolt connection, and a cleaning plate 27 is slidably arranged on the guide rods 26. The cleaning plate 27 slides up and down along the guide rods 26. A second elastic member 29 for pushing the cleaning plate 27 to slide upward and reset is wound around the guide rods 26. A hook 30 is fixedly connected to the lower part of the cleaning plate 27 by welding, and a plurality of pulling rods 28 for pulling the hook 30 are fixedly connected to the circumference of both sides of the rotating wheel 7 by welding.
[0033] When the motor 6 drives the wheel 7 to rotate, the pulling rod 28 on the wheel 7 will contact the hook 30, and then pull the cleaning plate 27 to slide downward along the guide rod 26, so that the second elastic member 29 is compressed and deformed by force. As the wheel 7 continues to rotate, the pulling rod 28 will be separated from the hook 30. At this time, the second elastic member 29 loses the force and returns to its original state, thereby pushing the cleaning plate 27 to slide upward along the guide rod 26 to reset. Then the next pulling rod 28 repeats the above operation, so that the cleaning plate 27 can reciprocate and brush away the impurities on the filter screen of the wheel 7 to prevent the impurities from accumulating and clogging the holes of the filter screen of the wheel 7, thereby affecting the efficiency of the zeolite in adsorbing organic matter.
[0034] See also Fig. 9 As shown, it also includes a liquid storage cabinet 31 sleeved on the third air duct 20, a water inlet 33 and a water outlet 34 are provided on the liquid storage cabinet 31, and a thermometer 32 for detecting water temperature is embedded in the liquid storage cabinet 31.
[0035] When carbon dioxide enters the third air duct 20 through the third air duct 20, the residual heat of the carbon dioxide may not be sufficient to heat the zeolite on the runner 7. At this time, hot water is introduced into the liquid storage tank 31 from the water inlet 33, and the carbon dioxide in the third air duct 20 is heated by the hot water. The water after heat conduction is discharged through the water outlet 34, and the current hot water temperature in the liquid storage tank 31 can be known through the thermometer 32.
[0036] See also Figure 7 and Fig. 9 As shown, a plurality of sealing gaskets 35 for preventing gas leakage are installed on the side of the filter box 1 by bonding, and the sealing gaskets 35 are located between the baffle 24 and the filter box 1; a limit frame 36 is installed on both baffles 24 by bolt connection, and a pin 37 for fixing the limit frame 36 is slidably provided on the filter box 1.
[0037] The sealing gasket 35 is used to fill the gap between the filter box 1 and the baffle 24 to prevent leakage of VOCs waste gas input into the filter box 1; when the two baffles 24 are pulled apart to both sides, the common pin 37 is inserted through the limit frame 36 and the filter box 1 to limit the limit frame 36 to prevent the first elastic member 25 from pushing the baffle 24 to close the filter box 1, so as to facilitate the removal of the filter layer 3.
[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A VOCs waste gas concentration adsorption catalytic combustion device, comprising a filter box (1), a filter layer (3), a support plate (4), a first mounting frame (5), a motor (6), a rotor (7), an adsorption component, a reaction reflux component, a fourth air guide pipe (22) and an exhaust pipe (2201), wherein the filter box (1) is provided with an air inlet (2), a plurality of filter layers (3) are slidably arranged in the filter box (1), a support plate (4) is installed in the filter box (1), and a rotatable device is arranged on the support plate (4) A rotating wheel (7) is arranged, a first mounting frame (5) is installed in the filter box (1), a motor (6) is installed on the first mounting frame (5), an output shaft of the motor (6) is fixedly connected to the rotating wheel (7), an adsorption component for absorbing organic matter is connected to the support plate (4), a reaction reflux component for heating zeolite is also connected to the support plate (4), a fourth air guide pipe (22) is connected to and communicated with the filter box (1), and the fourth air guide pipe (22) is connected to and communicated with the exhaust pipe (2201), wherein: The filter box (1) further comprises a guide frame (23), a baffle (24) and a first elastic member (25); the guide frame (23) is mounted on the filter box (1); two baffles (24) are slidably arranged on the guide frame (23); and a plurality of first elastic members (25) for pushing the baffles (24) are wound around the guide frame (23).
2. A VOCs waste gas concentration adsorption catalytic combustion device according to claim 1, characterized in that: The rotating wheel (7) is provided with a plurality of areas for storing zeolite, and both sides are encapsulated with filter nets.
3. A VOCs waste gas concentration adsorption catalytic combustion device according to claim 1, characterized in that: The adsorption assembly comprises a first air guide cabinet (8) mounted on a support plate (4); a blower (11) is mounted on a second mounting frame (10); the blower (11) and the first air guide cabinet (8) are connected and communicated with a first air guide pipe (9); a reaction tank (14) is mounted on a support frame (13); the reaction tank (14) and the blower (11) are connected and communicated with a second air guide pipe (12).
4. A VOCs waste gas concentration adsorption catalytic combustion device according to claim 3, characterized in that: The reaction reflux assembly comprises a second gas guide cabinet (21) mounted on a support plate (4), a conduction cabinet (17) mounted on a fixed frame (16), a condensation plate (1701) mounted in the conduction cabinet (17), a third gas guide pipe (20) connected between the conduction cabinet (17) and the second gas guide cabinet (21), a first ventilation pipe (15) connected between the conduction cabinet (17) and the reaction tank (14), and a storage cabinet (19) mounted on the fixed frame (16), and a second ventilation pipe (18) connected between the storage cabinet (19) and the conduction cabinet (17).
5. A VOCs waste gas concentration adsorption catalytic combustion device according to claim 1, characterized in that: The invention also comprises guide rods (26) mounted on both sides of the support plate (4), a cleaning plate (27) being slidably arranged on the guide rods (26), a second elastic member (29) for pushing the cleaning plate (27) to reset being wound around the guide rods (26), a hook (30) being fixedly connected to the cleaning plate (27), and a plurality of pulling rods (28) for pulling the hook (30) being fixedly connected to both sides of the rotating wheel (7).
6. A VOCs waste gas concentration adsorption catalytic combustion device according to claim 4, characterized in that: It also comprises a liquid storage cabinet (31) sleeved on the third air guide pipe (20), a water inlet (33) and a water outlet (34) are provided on the liquid storage cabinet (31), and a temperature measuring instrument (32) is installed on the liquid storage cabinet (31).
7. A VOCs waste gas concentration adsorption catalytic combustion device according to claim 1, characterized in that: A plurality of sealing pads (35) are installed on the filter box (1).
8. A VOCs waste gas concentration adsorption catalytic combustion device according to claim 1, characterized in that: A limiting frame (36) is installed on both baffles (24), and a latch (37) for fixing the limiting frame (36) is slidably arranged on the filter box (1).