Spraying device for high-nitrogen steel joint handle production

By designing the disassembly and assembly mechanism and positioning mechanism in the spraying device for high-nitrogen steel joint handle production, the problem of low efficiency of clamping plate replacement and extrusion block replacement is solved, and more efficient spraying and lower production costs and work are achieved Consumption.

CN222267553UActive Publication Date: 2024-12-31SHANXI TAIYU FORGING TECH CO LTD
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Patent Information

Application Number
CN202420921457.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-31
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The clamping plates of the existing spraying device for the production of high-nitrogen steel joint handles are inconvenient to replace, resulting in low clamping efficiency of the processed parts, increasing production costs and power consumption, and low efficiency of extrusion block replacement.

Method used

A device including a rotating assembly, a clamping plate, a spray box, a controller and a sprayer is designed. The assembly mechanism of the slot, a through groove, a sliding groove and a spring can be quickly replaced and positioned. , gears and rack blocks are used to improve the positioning stability of the extrusion block, and simplify the replacement of the extrusion block through shrapnel.

Benefits of technology

It improves the efficiency of clamping plate replacement, improves the spray efficiency and positioning accuracy of the spraying device, simplifies the replacement process of parts, reduces the replacement time of extruded blocks, and improves the convenience of use and energy-saving of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a spraying device for high-nitrogen steel joint handle production, which comprises a device main body, a rotating component is connected to the side surface in the device main body, a clamping plate is connected to the end part of the rotating component, a spraying box is connected to the left side of the device main body, and a controller is arranged at the front part of the device main body. A sprayer is mounted in the device main body; according to the spraying device for high-nitrogen steel joint handle production, the clamping plates can be detached when the fixing blocks slide out of the inserting grooves, the clamping plates can be replaced by different types according to machined parts after being detached, the efficiency of replacing the clamping plates is improved, and the spraying efficiency of the spraying device is improved in a disguised mode; when the connecting block moves, the two extrusion blocks can be driven to move to the side face of a machined part for extrusion positioning, after the workpiece is positioned, spraying machining can be conducted through a sprayer, the efficiency of positioning the machined part by the spraying device is improved, the extrusion blocks can be replaced with new extrusion blocks after being separated, the replacement efficiency of the extrusion blocks is improved, and the use convenience of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high nitrogen steel, in particular to a spraying device for producing high nitrogen steel joint handles. Background Art

[0002] High-nitrogen steel is a special alloy steel containing a relatively high proportion of nitrogen. Typically, the nitrogen content of high-nitrogen steel can reach 0.3% or higher. High-nitrogen steel stems are used in medical joint replacement surgeries. They form the stem portion of artificial joint implants. To improve their durability, they require a spray coating. A spray coating is a device used to apply liquid or powdered material to a surface. Spraying allows the coating to be evenly distributed across the surface, achieving aesthetic, protective, or functional benefits.

[0003] In the prior art, a Chinese patent with authorization announcement number CN217594943U discloses a plate spraying device with a clamping mechanism, which belongs to the field of high nitrogen steel. Its technical points include a processing platform, a vertical guide rail is provided on the side of the upper end of the processing platform, a top plate is provided on the upper end of the vertical guide rail, a lifting drive device is provided on the upper end of the top plate, a transverse guide rail is provided on the inner side of the vertical guide rail, and a slider is provided on the surface of the transverse guide rail. The plate spraying device with a clamping mechanism clamps and fixes the plate by a lower clamping seat and an upper clamping seat, and vertically fixes it on the processing platform, and then uses the spray heads on both sides to spray both sides of the plate synchronously, thereby improving work efficiency, and at the same time using anti-slip pads to increase the stability of the clamping, and using a drive motor to drive the threaded rod to rotate, so that the moving block drives the connecting block to move, thereby driving the lower clamping seat to move, making it easy to adjust the position and spacing of the two lower clamping seats, adapting to plates of different sizes, and improving practicality.

[0004] Currently, most cutting devices on the market still have certain deficiencies when used. As shown in the above-mentioned document, the device has two clamping components and is operated by two drive motors at the same time, resulting in relatively high production costs, large power consumption of the device, and not very energy-efficient use. In addition, the clamping components are not convenient to replace according to different workpieces, and there are certain deficiencies in use. Utility Model Content

[0005] The purpose of the present utility model is to provide a spraying device for producing high nitrogen steel joint handles, so as to solve the problems in the above background technology that the clamping plate of the spraying device is inconvenient to replace according to the workpiece, and the clamping plate is not efficient in clamping the workpiece.

[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: a spraying device for producing high-nitrogen steel joint handles, comprising a device body, a rotating assembly connected to the side surface of the device body, a clamping plate connected to the end of the rotating assembly, a spray box connected to the left side of the device body, a controller installed at the front of the device body, and a sprayer installed inside the device body;

[0007] A slot is provided at the end of the rotating assembly, a first through-slot is provided through the side of the rotating assembly, a guide block is fixed inside the slot, an insertion block slides through the inside of the first through-slot, telescopic slots are symmetrically provided on the side of the insertion block, a spring is connected inside the telescopic slot, and the end of the spring is connected to the telescopic block, a fixed block is fixed to the back of the clamping plate, guide slots are provided on the upper and lower sides of the fixed block, a second through-slot is provided through the side of the fixed block, and a disassembly and assembly mechanism for replacing the clamping plate is provided inside the slot;

[0008] The front part of the clamping plate is symmetrically provided with sliding grooves, and a positioning mechanism for clamping the workpiece is arranged inside the sliding grooves.

[0009] Furthermore, the guide block and the rotating assembly are an integrated structure, the insertion block is slidably connected to the first through slot and the second through slot, the fixed block is slidably connected to the slot, and the telescopic block forms a telescopic structure with the telescopic slot through a spring.

[0010] Furthermore, the positioning mechanism includes a first sliding block, and the first sliding block slides through one sliding groove, and a second sliding block slides through the other sliding groove.

[0011] Furthermore, the first sliding block and the front of the first sliding block are both fixed with connecting blocks, the surface of the connecting block is connected with an extrusion block, and a rotating groove is opened between the sliding grooves.

[0012] Furthermore, a motor is installed inside the rotating groove, a gear is fixed to the output end of the motor, rack blocks are meshed and connected on both sides of the gear, and the rack blocks are fixed on the inner sides of the first sliding block and the second sliding block.

[0013] Furthermore, an extrusion mechanism is provided inside the connecting block, and the extrusion mechanism includes positioning grooves, and the positioning grooves are symmetrically opened on the surface of the connecting block.

[0014] Furthermore, the inner side of the connecting block is symmetrically provided with an extrusion groove, the bottom of the extrusion block is symmetrically fixed with a first positioning block, the bottom of the extrusion block close to the first positioning block is fixed with a second positioning block, and the side of the second positioning block is symmetrically fixed with a spring piece.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. In the spraying device for the production of high-nitrogen steel joint handles, the clamping plate can be disassembled when the fixed block slides out of the slot. After the clamping plate is disassembled, it can be replaced with different types according to the workpiece, which improves the efficiency of clamping plate replacement and indirectly improves the spraying efficiency of the spraying device. When the connecting block moves, it can drive the two extrusion blocks to move to the side of the workpiece for extrusion positioning. After the workpiece is positioned, it can be sprayed by the sprayer, which improves the efficiency of the spraying device in positioning the workpiece. After the extrusion blocks are separated, they can be replaced with new ones, which improves the replacement efficiency of the extrusion blocks and improves the convenience of using the device.

[0017] 2. A guide block and a guide slot are provided. Sliding the guide slot to the side of the guide block allows for rotational positioning, preventing the fixed block from rotating inside the slot and improving the stability of the connection between the clamping plate and the rotating assembly.

[0018] 3. An insert block is provided. Inserting the insert block into the first through-groove and the second through-groove can connect the clamping plate and the rotating assembly, simplifying the operation process and improving the efficiency of device component replacement;

[0019] 4. A gear and a rack block are provided. The rotation of the gear can drive the two rack blocks to move in different directions, thereby driving the extrusion block to quickly extrude and position the workpiece, improving the efficiency of the spray device in positioning the workpiece. Since the gear and the rack block are meshed, they have a higher torque force, which can improve the stability of the extrusion block during positioning;

[0020] 5. A spring piece is provided. The extrusion block is a consumable part. Through the extrusion deformation of the spring piece, the extrusion block can be quickly disassembled and replaced, which saves the time of replacing the extrusion block and improves the working efficiency of the spraying device in disguise. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall front-view three-dimensional structure of the utility model;

[0022] Figure 2 This is an enlarged three-dimensional structural diagram of the rotating assembly of the utility model;

[0023] Figure 3 This is a schematic diagram of the cross-sectional three-dimensional structure of the rotating assembly of the utility model;

[0024] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged three-dimensional structure of the middle part A;

[0025] Figure 5 This is a schematic diagram of the cross-sectional three-dimensional structure of the clamping plate of the utility model;

[0026] Figure 6 This is an enlarged three-dimensional structural diagram of the motor of the utility model;

[0027] Figure 7 This is a schematic diagram of the cross-sectional three-dimensional structure of the connecting block of the present invention.

[0028] In the figure: 1. device body; 2. rotating assembly; 3. clamping plate; 4. spray box; 5. controller; 6. sprayer; 201. slot; 202. first through slot; 203. guide block; 204. insertion block; 205. telescopic slot; 206. spring; 207. telescopic block; 208. fixed block; 209. guide slot; 210. second through slot; 301. sliding slot; 302. first sliding block; 303. second sliding block; 304. connecting block; 305. extrusion block; 306. rotating slot; 307. motor; 308. gear; 309. rack block; 310. positioning slot; 311. extrusion slot; 312. first positioning block; 313. second positioning block; 314. spring. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Example 1:

[0031] like Figure 1-Figure 4 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the clamping plate 3 of the spraying device is inconvenient to replace according to the workpiece, which affects the processing efficiency, a disassembly and assembly mechanism is disclosed:

[0032] The device comprises a main body 1, a rotating assembly 2 is connected to the inner side of the main body 1, a clamping plate 3 is connected to the end of the rotating assembly 2, a spray box 4 is connected to the left side of the main body 1, a controller 5 is installed at the front of the main body 1, a sprayer 6 is installed inside the main body 1, a slot 201 is provided at the end of the rotating assembly 2, a first through slot 202 is provided through the side of the rotating assembly 2, a guide block 203 is fixed inside the slot 201, an insertion block 204 is slid through the inside of the first through slot 202, a telescopic slot 205 is symmetrically provided on the side of the insertion block 204, a spring 206 is connected inside the telescopic slot 205, and a telescopic block 207 is connected to the end of the spring 206. A fixed block 208 is fixed to the back of the holding plate 3, and guide grooves 209 are provided on the upper and lower sides of the fixed block 208. A second through-groove 210 is provided on the side of the fixed block 208. A disassembly and assembly mechanism for replacing the clamping plate 3 is provided inside the slot 201. A sliding groove 301 is symmetrically provided on the front of the clamping plate 3. A positioning mechanism for clamping the workpiece is provided inside the sliding groove 301. The guide block 203 and the rotating assembly 2 are an integral structure. The insertion block 204 is slidably connected to the first through-groove 202 and the second through-groove 210. The fixed block 208 is slidably connected to the slot 201. The telescopic block 207 forms a telescopic structure with the telescopic slot 205 through the spring 206.

[0033] When the spraying device needs to replace the clamping plate 3, the telescopic block 207 can be pressed to slide through the telescopic slot 205. When the telescopic block 207 slides, the spring 206 can be squeezed. After the telescopic block 207 is squeezed into the telescopic slot 205, it pushes the insertion block 204. When the insertion block 204 is pushed, it can slide through the slot 201, the first through slot 202 and the second through slot 210. When the insertion block 204 slides out of the second through slot 210, the clamping plate 3 is moved. When the clamping plate 3 moves, it can drive the fixed block 208 to move. When the fixed block 208 moves, it can drive the guide slot 209 to move. When the guide slot 209 moves, it can slide through the guide block 203. When the fixed block 208 slides out of the slot 201, the clamping plate 3 can be disassembled. After the clamping plate 3 is disassembled, different types of replacements can be made according to the workpiece, thereby improving the efficiency of replacing the clamping plate 3 and indirectly improving the spraying efficiency of the spraying device.

[0034] Example 2:

[0035] like Figure 1 、 Figure 2 、 Figure 5 and Figure 6 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the clamping plate 3 of the spraying device has low extrusion efficiency and is not stable enough, which affects the spraying quality, a positioning mechanism is disclosed:

[0036] The positioning mechanism includes a first sliding block 302, and the first sliding block 302 slides through one sliding groove 301, and a second sliding block 303 slides through the other sliding groove 301. The first sliding block 302 and the front of the first sliding block 302 are fixed with a connecting block 304, and the surface of the connecting block 304 is connected to an extrusion block 305. A rotating groove 306 is opened between the sliding grooves 301, and a motor 307 is installed inside the rotating groove 306. A gear 308 is fixed to the output end of the motor 307, and rack blocks 309 are meshed and connected on both sides of the gear 308. The rack block 309 is fixed on the inner side of the first sliding block 302 and the second sliding block 303. When the spraying device fixes the workpiece, the workpiece is moved between the extrusion blocks 305. Start the motor 307. When the motor 307 is started, the output end can drive the gear 308 to rotate. When the gear 308 rotates, it can drive the two rack blocks 309 to engage and rotate in different directions. When the rack block 309 engages and rotates, it can respectively drive the first sliding block 302 and the second sliding block 303 to move. When the first sliding block 302 and the second sliding block 303 move, they can slide through the sliding groove 301. When the first sliding block 302 and the second sliding block 303 slide, they can drive the connecting block 304 to move. When the connecting block 304 moves, it can drive the two extrusion blocks 305 to move to the side of the workpiece for extrusion positioning. After the workpiece is positioned, it can be sprayed by the sprayer 6, which improves the efficiency of the spraying device in positioning the workpiece.

[0037] Example 3:

[0038] like Figure 2 、 Figure 5 and Figure 7 The technical solution shown in the figure, the present invention provides the following technical solution: In order to solve the problem that the extrusion block 305 of the spraying device is often worn and needs to be replaced, and the replacement takes a lot of time and affects the work efficiency, based on the second embodiment, an extrusion mechanism is disclosed:

[0039] The connecting block 304 is provided with an extrusion mechanism, which includes a positioning groove 310, and the positioning groove 310 is symmetrically opened on the surface of the connecting block 304, and an extrusion groove 311 is symmetrically opened on the inner side of the connecting block 304. A first positioning block 312 is symmetrically fixed to the bottom of the extrusion block 305, and a second positioning block 313 is fixed to the bottom of the extrusion block 305 near the first positioning block 312. The side of the second positioning block 313 is symmetrically fixed with a spring 314.

[0040] The extrusion block 305 of the spraying device is easily deformed and damaged due to long-term extrusion. After the extrusion block 305 is damaged, it can be pulled upward. When the extrusion block 305 is pulled, the first positioning block 312 and the second positioning block 313 can be driven to move. When the first positioning block 312 moves, it can slide through the positioning groove 310. When the second positioning block 313 moves, it can drive the spring piece 314 to squeeze the side of the extrusion groove 311. When the spring piece 314 is extruded, it can be deformed by its own elastic material. When the spring piece 314 is deformed, the second positioning block 313 can slide through the connecting block 304. When the first positioning block 312 slides out of the positioning groove 310, the second positioning block 313 can slide out of the connecting block 304. At this time, the extrusion block 305 can be separated from the connecting block 304. After the extrusion block 305 is separated, it can be replaced with a new one, which improves the replacement efficiency of the extrusion block 305 and improves the convenience of using the spraying device.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A spraying device for producing high nitrogen steel joint handles, comprising a device body (1), a rotating assembly (2) connected to the inner side of the device body (1), a clamping plate (3) connected to the end of the rotating assembly (2), a spray box (4) connected to the left side of the device body (1), a controller (5) installed at the front of the device body (1), and a sprayer (6) installed inside the device body (1), characterized in that ; The end of the rotating component (2) is provided with a slot (201), the side of the rotating component (2) is provided with a first through slot (202), a guide block (203) is fixed inside the slot (201), an insertion block (204) is slidably inserted inside the first through slot (202), a telescopic slot (205) is symmetrically provided on the side of the insertion block (204), a spring (206) is connected inside the telescopic slot (205), and a telescopic block (207) is connected to the end of the spring (206), a fixed block (208) is fixed on the back of the clamping plate (3), the upper and lower sides of the fixed block (208) are provided with guide slots (209), the side of the fixed block (208) is provided with a second through slot (210), and a disassembly mechanism for replacing the clamping plate (3) is provided inside the slot (201); The front part of the clamping plate (3) is symmetrically provided with a sliding groove (301), and a positioning mechanism for clamping the workpiece is arranged inside the sliding groove (301).

2. A spraying device for producing high nitrogen steel joint handles according to claim 1, characterized in that: The guide block (203) and the rotating assembly (2) are an integral structure, the insertion block (204) is slidably connected to the first through slot (202) and the second through slot (210), the fixed block (208) is slidably connected to the slot (201), and the telescopic block (207) forms a telescopic structure with the telescopic slot (205) via a spring (206).

3. A spraying device for producing high nitrogen steel joint handles according to claim 1, characterized in that: The positioning mechanism comprises a first sliding block (302), and the first sliding block (302) slides through one sliding groove (301), and a second sliding block (303) slides through the other sliding groove (301).

4. A spraying device for producing high nitrogen steel joint handles according to claim 3, characterized in that: The first sliding block (302) and the front part of the first sliding block (302) are both fixed with a connecting block (304), the surface of the connecting block (304) is connected with an extruding block (305), and a rotating groove (306) is opened between the sliding grooves (301).

5. A spraying device for producing high nitrogen steel joint handles according to claim 4, characterized in that: A motor (307) is installed inside the rotating groove (306), a gear (308) is fixed to the output end of the motor (307), rack blocks (309) are meshed and connected on both sides of the gear (308), and the rack blocks (309) are fixed on the inner sides of the first sliding block (302) and the second sliding block (303).

6. A spraying device for producing high nitrogen steel joint handles according to claim 4, characterized in that: An extrusion mechanism is arranged inside the connection block (304), and the extrusion mechanism comprises a positioning groove (310), and the positioning groove (310) is symmetrically arranged on the surface of the connection block (304).

7. A spraying device for producing high nitrogen steel joint handles according to claim 6, characterized in that: An extrusion groove (311) is symmetrically provided on the inner side of the connection block (304); a first positioning block (312) is symmetrically fixed to the bottom of the extrusion block (305); a second positioning block (313) is fixed to the bottom of the extrusion block (305) close to the first positioning block (312); and a spring sheet (314) is symmetrically fixed to the side of the second positioning block (313).