Carbon fiber wire gluing and dipping device

Abstract

The utility model belongs to the field of dipping devices, in particular relates to a carbon fiber wire gluing dipping device, and aims to solve the problems that when a carbon fiber wire is dipped by an existing dipping wheel, most of the dipping wheel is manually smeared, so that dipping glue manually smeared on the outer wall of the dipping wheel is nonuniform, the labor amount is increased, and the dipping efficiency is improved. According to the scheme, the carbon fiber wire dipping device comprises a feeding mechanism, and the feeding mechanism is arranged on one side of a processing frame and used for feeding the outer wall of a dipping wheel; and the drying mechanism is arranged in the drying cavity and is used for drying the impregnated carbon fiber wires. When the dipping device is used, dipping glue can be uniformly sprayed onto the dipping tank, so that the dipping wheel does not need to be smeared manually, the phenomenon that the dipping glue smeared on the outer wall of the dipping wheel manually is not uniform is avoided, the labor amount is reduced, and the dipping effect of a carbon fiber line is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of impregnation devices, in particular to a carbon fiber line glue impregnation device. Background Art

[0002] Carbon fiber wire is an ideal new product to replace traditional steel core aluminum twisted wire, aluminum clad steel wire, aluminum alloy wire and imported Invar wire in the current power transmission and transformation system in the world. Carbon fiber wire has the characteristics of high strength, light weight, good heat resistance and small thermal expansion coefficient.

[0003] During the production and processing of carbon fiber wire, it is necessary to apply glue, and the carbon fiber wire body is squeezed and impregnated by rotating the impregnation wheel so that the impregnation glue can be impregnated onto the surface of the carbon fiber wire. Therefore, an impregnation device is required, and the existing impregnation device has the following problems: when the impregnation wheel is impregnating the carbon fiber wire, most of the time, the impregnation glue is applied manually to the impregnation wheel, resulting in uneven impregnation glue applied to the outer wall of the impregnation wheel, which not only increases the labor workload, but also affects the impregnation effect of the carbon fiber wire and reduces the applicability. In response to the above problems, we proposed a carbon fiber wire gluing and impregnation device. Utility Model Content

[0004] The utility model provides a carbon fiber line glue impregnation device, which solves the problem in the prior art that the impregnation wheel is mostly applied manually when impregnating the carbon fiber line, resulting in uneven impregnation glue applied to the outer wall of the impregnation wheel, which not only increases the workload, but also affects the impregnation effect of the carbon fiber line and reduces the applicability.

[0005] The utility model provides the following technical solutions:

[0006] A carbon fiber line glue impregnation device comprises a processing frame, an impregnation chamber and a drying chamber, wherein the impregnation chamber and the drying chamber are respectively provided on two sides of the processing frame, and the same through hole is provided on one side of the inner wall of the impregnation chamber and the drying chamber, and two impregnation wheels are provided inside the processing frame, and the outer walls of the two impregnation wheels are provided with impregnation grooves;

[0007] A feeding mechanism, which is arranged on one side of the processing frame and is used to feed the outer wall of the impregnation wheel;

[0008] A drying mechanism is arranged in the drying chamber for drying the impregnated carbon fiber wire.

[0009] In a possible design, the feeding mechanism includes a support plate, a material box, a high-viscosity pump, two connecting pipes and two spray heads. The support plate is fixedly arranged on one side of the processing frame, and the material box and the high-viscosity pump are fixedly installed on the top of the support plate. The water inlet and water outlet of the high-viscosity pump are respectively connected to a water inlet pipe and a water outlet pipe, and the end of the water inlet pipe away from the high-viscosity pump is connected to the material box.

[0010] In a possible design, the outer wall of the water outlet pipe is connected to two connecting pipes, and the outer wall of the water outlet pipe is connected to the two connecting pipes. Each end of the connecting pipe away from the water outlet pipe passes through one side of the processing frame and extends to the interior of the immersion chamber. Each end of the connecting pipe away from the water outlet pipe is connected to the spray head.

[0011] In a possible design, the drying mechanism includes two fixed blocks, two heating grooves, multiple heating rods and four openings, the two fixed blocks are fixedly installed on one side of the inner wall of the drying chamber, each heating groove is opened inside the fixed block, the multiple heating rods are respectively fixedly installed between the two sides of the inner wall of each heating groove, and the four openings are respectively opened at both ends of each fixed block.

[0012] In a possible design, a motor is fixedly installed on one side of the processing frame, and the output end of the motor passes through one side of the processing frame and extends to the impregnation chamber. The output end of the motor is fixedly provided with a main gear through a coupling, and a driving rod and a connecting rod are fixedly provided on both sides of each of the impregnation wheels, and one end of each of the driving rods away from the impregnation wheel is rotatably connected to one side of the inner wall of the impregnation chamber through a rotating shaft, and one end of each of the connecting rods away from the impregnation wheel is rotatably connected to one side of the inner wall of the impregnation chamber through a rotating shaft, and the outer walls of the two driving rods are fixedly provided with auxiliary gears meshing with the main gear.

[0013] In a possible design, two symmetrical supporting legs are fixedly provided on the bottom of the processing frame.

[0014] In the present application, when in use, first, the carbon fiber line to be processed will be transported through the two impregnation tanks, through the through holes and multiple openings in sequence, and the motor will be turned on to run at the same time, and the main gear fixed at the output end will be driven by the motor to rotate, and the main gear will drive the two meshing sub-gears to rotate, and the two sub-gears will drive the fixed driving rod to rotate, and the impregnation wheel can be driven to rotate by using one end of the driving rod to be connected to one side of the inner wall of the impregnation chamber through the rotation of the rotating shaft. At this time, the rotation between the two impregnation wheels will squeeze and impregnate the carbon fiber line between the impregnation tanks, so that the impregnation glue on the inner wall of the impregnation tank can be impregnated onto the surface of the carbon fiber line, so as to complete the gluing operation of the carbon fiber line, and at the same time, the connecting rod fixed on the other side of the impregnation wheel will be rotatably connected to one side of the inner wall of the impregnation chamber, which is conducive to improving the stability and firmness of the impregnation wheel when rotating;

[0015] When the impregnated carbon fiber line passes through the drying mechanism, the heating rods installed between the two sides of the inner wall of the heating tank will be heated, so that the temperature in the heating tank can reach a certain temperature, and then when the carbon fiber line passes through the opening, the temperature in the heating tank can dry the carbon fiber line, which is convenient for accelerating the drying effect of the impregnated glue, thereby improving the processing efficiency of the carbon fiber line and enhancing the use effect. While the carbon fiber line is being impregnated, the high viscosity pump is turned on to run, and the impregnated glue in the material box can be transported to the connecting pipe through the high viscosity pump. The material box can be convenient for sealing and storing the impregnated glue, which is convenient for impregnation and use, and the impregnated glue in the connecting pipe It will be sprayed into the corresponding impregnation tank through the spray head connected at one end, and the spray head will continue to spray, and then cooperate with the rotation of the impregnation wheel to make the impregnation glue evenly sprayed onto the impregnation tank, so there is no need to manually apply the impregnation wheel, and avoid the uneven impregnation glue manually applied to the outer wall of the impregnation wheel. It not only reduces the labor, but also improves the impregnation effect of the carbon fiber line and enhances the applicability. Finally, after the impregnation process is completed, the impregnation glue in the material box can be discharged and stored separately, and then hot water is added to the material box to facilitate the cleaning of the material box, high viscosity pump and spray head, thereby improving convenience.

[0016] The utility model has the following beneficial effects:

[0017] The utility model can make the impregnation glue spray evenly onto the impregnation tank through the feeding mechanism, which not only reduces the labor, but also improves the impregnation effect of the carbon fiber line and enhances the applicability.

[0018] The utility model can dry the carbon fiber line through the drying mechanism, which is convenient for accelerating the drying effect of the impregnated glue, thereby improving the processing efficiency of the carbon fiber line and enhancing the use effect.

[0019] The utility model can make the impregnation glue spray evenly onto the impregnation tank, so it is no longer necessary to apply the impregnation glue to the impregnation wheel manually, thus avoiding the uneven impregnation glue applied to the outer wall of the impregnation wheel manually, which not only reduces the labor, but also improves the impregnation effect of the carbon fiber line and enhances the applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 It is a rear view structural schematic diagram of the utility model;

[0022] Figure 3 It is a side view structural schematic diagram of the utility model;

[0023] Figure 4 It is a schematic diagram of the internal structure of the fixing block of the utility model.

[0024] Reference numerals:

[0025] 1. Processing frame; 2. Impregnation chamber; 3. Drying chamber; 4. Motor; 5. Main gear; 6. Sub gear; 7. Driving rod; 8. Impregnation wheel; 9. Impregnation tank; 10. Connecting rod; 11. Support plate; 12. Material box; 13. High viscosity pump; 14. Connecting pipe; 15. Spray head; 16. Fixed block; 17. Heating tank; 18. Heating rod; 19. Opening; 20. Support leg. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Example

[0027] Please refer to Figure 1-Figure 4 , an impregnation device, comprising a processing frame 1, an impregnation chamber 2 and a drying chamber 3, the impregnation chamber 2 and the drying chamber 3 are respectively opened on both sides of the processing frame 1, the impregnation chamber 2 and the drying chamber 3 are both opened on one side of the inner wall with a same through hole, two impregnation wheels 8 are arranged inside the processing frame 1, and the outer walls of the two impregnation wheels 8 are both opened with an impregnation tank 9;

[0028] A feeding mechanism, which is arranged on one side of the processing frame 1 and is used to feed the outer wall of the impregnation wheel 8;

[0029] A drying mechanism is arranged in the drying chamber 3 and is used for drying the impregnated carbon fiber wire.

[0030] Please refer to Figure 1-Figure 3 A motor 4 is fixedly installed on one side of the processing frame 1, and the output end of the motor 4 passes through one side of the processing frame 1 and extends to the impregnation chamber 2. A main gear 5 is fixedly arranged on the output end of the motor 4 through a coupling. A driving rod 7 and a connecting rod 10 are fixedly arranged on both sides of each impregnation wheel 8, and one end of each driving rod 7 away from the impregnation wheel 8 is rotatably connected to one side of the inner wall of the impregnation chamber 2 through a rotating shaft. One end of each connecting rod 10 away from the impregnation wheel 8 is rotatably connected to one side of the inner wall of the impregnation chamber 2 through a rotating shaft. The outer walls of the two driving rods 7 are fixedly provided with a sub-gear 6 meshing with the main gear 5.

[0031] The above technical solution can be achieved by driving the main gear 5 fixed at the output end to rotate through the motor 4, and the main gear 5 will drive the two meshing sub-gears 6 to rotate, and the two sub-gears 6 will drive the fixed driving rod 7 to rotate, and the driving rod 7 is connected to one side of the inner wall of the impregnation chamber 2 through the rotation of the rotating shaft, so as to drive the impregnation wheel 8 to rotate. At this time, the rotation between the two impregnation wheels 8 will extrude and impregnate the carbon fiber line between the impregnation tanks 9, so that the impregnation glue on the inner wall of the impregnation tank 9 can be impregnated onto the surface of the carbon fiber line, so as to complete the gluing operation of the carbon fiber line, and at the same time, the fixed connection on the other side of the impregnation wheel 8 The connecting rod 10 will be rotatably connected to one side of the inner wall of the impregnation chamber 2, which is beneficial to improving the stability and firmness of the impregnation wheel 8 when it rotates; the impregnation glue can be evenly sprayed onto the impregnation tank 9 through the feeding mechanism, so there is no need to manually apply the impregnation wheel 8, thereby avoiding the uneven impregnation glue manually applied to the outer wall of the impregnation wheel 8. This not only reduces the workload, but also improves the impregnation effect of the carbon fiber line. The carbon fiber line can be dried through the drying mechanism, which is convenient for accelerating the drying effect of the impregnation glue, thereby improving the processing efficiency of the carbon fiber line and enhancing the technical effect of use.

[0032] Please refer to Figure 1-Figure 3 The feeding mechanism includes a support plate 11, a material box 12, a high-viscosity pump 13, two connecting pipes 14 and two spray heads 15. The support plate 11 is fixedly arranged on one side of the processing frame 1. The material box 12 and the high-viscosity pump 13 are both fixedly installed on the top of the support plate 11. The water inlet and the water outlet of the high-viscosity pump 13 are respectively connected with the water inlet pipe and the water outlet pipe, and the end of the water inlet pipe away from the high-viscosity pump 13 is connected with the material box 12.

[0033] Please refer to Figure 1-Figure 3 The outer wall of the water outlet pipe is connected to two connecting pipes 14, and one end of each connecting pipe 14 away from the water outlet pipe passes through one side of the processing frame 1 and extends to the inside of the immersion chamber 2, and one end of each connecting pipe 14 away from the water outlet pipe is connected to the spray head 15.

[0034] The above technical scheme can achieve the goal of transporting the impregnating glue in the material box 12 to the connecting pipe 14 through the high-viscosity pump 13. The material box 12 can be convenient for sealing and storing the impregnating glue for easy impregnation. The impregnating glue in the connecting pipe 14 will be sprayed into the corresponding impregnation tank 9 through the spray head 15 connected at one end, and the spray head 15 will continue to spray, and then cooperate with the rotation of the impregnation wheel 8 to make the impregnating glue evenly sprayed onto the impregnation tank 9, so there is no need to manually apply the impregnation wheel 8, and the uneven impregnation glue manually applied to the outer wall of the impregnation wheel 8 is avoided. It not only reduces the workload, but also improves the impregnation effect of the carbon fiber line and enhances the applicability of the technical effect.

[0035] Please refer to Figure 1 and Figure 4The drying mechanism includes two fixed blocks 16, two heating grooves 17, multiple heating rods 18 and four openings 19. The two fixed blocks 16 are fixedly installed on one side of the inner wall of the drying chamber 3, each heating groove 17 is opened inside the fixed block 16, and the multiple heating rods 18 are respectively fixedly installed between the two sides of the inner wall of each heating groove 17. The four openings 19 are respectively opened at both ends of each fixed block 16.

[0036] The above technical solution can achieve the goal that when the impregnated carbon fiber line passes through the drying mechanism, the heating rod 18 installed between the two sides of the inner wall of the heating tank 17 will be heated, so that the temperature in the heating tank 17 can reach a certain temperature, and then when the carbon fiber line passes through the opening 19, the temperature in the heating tank 17 can dry the carbon fiber line, which is convenient for accelerating the drying effect of the impregnated glue, thereby improving the processing efficiency of the carbon fiber line and enhancing the technical effect of use.

[0037] The present application can be used in the field of impregnation devices, and can also be used in other fields applicable to the present application. Example

[0038] refer to Figure 1-Figure 3 , improved on the basis of the first embodiment: a carbon fiber line glue impregnation device, which is applied to the field of impregnation devices;

[0039] Two symmetrical supporting legs 20 are fixedly arranged at the bottom of the processing frame 1 .

[0040] The above technical solution can achieve the technical effect of providing stable support for the device and improving firmness by providing two supporting legs 20 .

[0041] However, as is well known to those skilled in the art, the working principles and wiring methods of the motor 4, high viscosity pump 13 and heating rod 18 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any optional selections according to their needs or convenience.

[0042] The above are only specific implementations of the utility model, but the protection scope of the utility model is not limited to them. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model; in the absence of conflicts, the embodiments of the utility model and the features in the embodiments can be combined with each other. Therefore, the protection scope of the utility model shall be based on the protection scope of the claims.

Claims

1. A carbon fiber wire glue impregnation device, comprising a processing frame (1), an impregnation chamber (2) and a drying chamber (3), wherein the impregnation chamber (2) and the drying chamber (3) are respectively provided on two sides of the processing frame (1), and the inner walls of the impregnation chamber (2) and the drying chamber (3) are both provided with a same through hole, characterized in that: Two impregnation wheels (8) are arranged inside the processing frame (1), and the outer walls of the two impregnation wheels (8) are each provided with an impregnation tank (9); A feeding mechanism, the feeding mechanism being arranged on one side of the processing frame (1) and being used for feeding the outer wall of the impregnation wheel (8); A drying mechanism is arranged in the drying chamber (3) and is used to dry the impregnated carbon fiber wire.

2. A carbon fiber line glue impregnation device according to claim 1, characterized in that: The feeding mechanism comprises a support plate (11), a material box (12), a high-viscosity pump (13), two connecting pipes (14) and two spray heads (15); the support plate (11) is fixedly arranged on one side of the processing frame (1); the material box (12) and the high-viscosity pump (13) are both fixedly installed on the top of the support plate (11); a water inlet and a water outlet of the high-viscosity pump (13) are respectively connected to a water inlet pipe and a water outlet pipe; and an end of the water inlet pipe away from the high-viscosity pump (13) is connected to the material box (12).

3. A carbon fiber line glue impregnation device according to claim 2, characterized in that: The outer wall of the water outlet pipe is connected to two connecting pipes (14), and one end of each connecting pipe (14) away from the water outlet pipe penetrates one side of the processing frame (1) and extends to the inside of the immersion chamber (2), and one end of each connecting pipe (14) away from the water outlet pipe is connected to the spray head (15).

4. The carbon fiber line glue impregnation device according to claim 1, characterized in that: The drying mechanism comprises two fixed blocks (16), two heating grooves (17), a plurality of heating rods (18) and four openings (19); the two fixed blocks (16) are fixedly mounted on one side of the inner wall of the drying chamber (3); each heating groove (17) is opened inside the fixed block (16); the plurality of heating rods (18) are respectively fixedly mounted between two sides of the inner wall of each heating groove (17); and the four openings (19) are respectively opened at two ends of each fixed block (16).

5. A carbon fiber line glue impregnation device according to claim 4, characterized in that: A motor (4) is fixedly mounted on one side of the processing frame (1); an output end of the motor (4) passes through one side of the processing frame (1) and extends to the impregnation chamber (2); a main gear (5) is fixedly arranged on the output end of the motor (4) via a coupling; a driving rod (7) and a connecting rod (10) are respectively fixedly arranged on both sides of each impregnation wheel (8); an end of each driving rod (7) away from the impregnation wheel (8) is rotatably connected to a side of the inner wall of the impregnation chamber (2) via a rotating shaft; an end of each connecting rod (10) away from the impregnation wheel (8) is rotatably connected to a side of the inner wall of the impregnation chamber (2) via a rotating shaft; and a secondary gear (6) meshing with the main gear (5) is fixedly arranged on the outer walls of the two driving rods (7).

6. A carbon fiber line glue impregnation device according to claim 1, characterized in that: Two symmetrical supporting legs (20) are fixedly arranged at the bottom of the processing frame (1).

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