Vacuum cup bottom sheet detection equipment
By designing a thermos cup negative detection device that includes machine vision and automation processing, the problems of low manual detection efficiency and large error in the prior art are solved, and efficient, accurate detection and automated separation of negative appearance defects are achieved, which improves the Test efficiency and accuracy.
Patent Information
- Application Number
- CN202420762021.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-13
AI Technical Summary
In the prior art, the thermal cup negative detection mainly relies on artificial naked eye recognition, with low efficiency and large errors, which cannot effectively detect the appearance defects of the negative, affecting the welding effect and insulation performance.
Design a thermos cup negative film detection device based on machine vision, including forward and reverse testing mechanism, negative film flip mechanism, quality testing table, negative film handling mechanism and side defect detection mechanism, to achieve fully automatic negative film appearance defects through machine vision recognition and automation processing Test.
It realizes efficient and accurate detection of thermos cup negatives, reduces equipment costs, has a compact structure and small size, and can automatically identify and separate qualified and unqualified products, improving detection efficiency and accuracy.
Smart Images

Figure CN222267920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermos cup bottom film detection, in particular to a thermos cup bottom film detection device which can reduce the cost of supporting feeding equipment and is based on machine vision. Background Art
[0002] A thermos cup is a special container or bottle designed to maintain the temperature of a liquid. It is usually made of double or multi-layer materials and has heat-insulating properties. It is designed to keep the temperature of hot drinks (such as hot water, coffee, tea) or cold drinks (such as ice water, cold drinks) for a period of time to prevent temperature loss. During the production process of a thermos cup, the bottom of the cup and the cup body are usually laser welded together to achieve the effect of vacuum insulation. Therefore, the quality of the film at the bottom of the cup is closely related to the processing efficiency and quality of the thermos cup. Before use, the film needs to be inspected for appearance defects and defective films are removed to avoid poor welding effects of the thermos cup due to film defects, and the insulation effect of the thermos cup cannot meet industrial standards. In the prior art, the thermos cup film is usually inspected by manual naked eye recognition, which is relatively backward, inefficient, and has large errors. Utility Model Content
[0003] In order to solve the defects of the above-mentioned technology, the utility model provides a thermos cup bottom film detection device based on machine vision, which can reduce the cost of supporting feeding equipment.
[0004] The technical solution adopted by the utility model to achieve the above technical effects is:
[0005] A thermos cup film inspection device comprises a mounting base, wherein the mounting base is provided with a front and back inspection platform, a front and back inspection mechanism, a film flipping mechanism, a quality inspection platform, a film conveying mechanism, a side defect inspection mechanism and an NG barrel, wherein the front and back inspection mechanism is located directly above the front and back inspection platform, the film flipping mechanism is located at the rear side of the front and back inspection platform, the quality inspection platform and the front and back inspection platform are located in the same straight line direction, the film of the thermos cup is transferred between different workstations by means of the film conveying mechanism, the side defect inspection mechanism is located directly behind the quality inspection platform, and the NG barrel, the quality inspection platform and the front and back inspection platform are located in the same straight line direction.
[0006] Preferably, in the above-mentioned thermos cup bottom film detection device, the front and back detection platforms include a lower platen and an upper platen both of which have notches on the rear sides, the upper platen is fixed to the upper surface of the lower platen, and a bottom film sensing sensor is provided on the upper surface of the lower platen in the notch of the upper platen, the rear notches of the lower platen and the upper platen constitute a clamping position, and the lower platen is connected to a flipping and giving way mechanism for driving the lower platen and the upper platen to move up and down in the vertical direction as a whole.
[0007] Preferably, in the above-mentioned thermos cup bottom film detection device, the flipping and giving way mechanism includes a positioning plate located below the mounting base plate, a through hole is opened in the middle of the positioning plate, a connecting seat spanning the through hole is fixed on the positioning plate, the connecting seat is fixed to the lower surface of the mounting base plate, a vertically retractable first guide rod cylinder is fixed on the connecting seat, the cylinder body of the first guide rod cylinder passes through the through hole of the positioning plate, the guide rod end of the first guide rod cylinder is connected to the lower platen, and two opposite positioning guide rods are movably penetrated on the mounting base plate on both sides of the first guide rod cylinder, the upper end of the positioning guide rod is connected to the lower platen, and the lower end is connected to the positioning plate.
[0008] Preferably, in the above-mentioned thermos cup bottom film detection device, opposite bottom film centering mechanisms are provided on both sides of the upper platform.
[0009] Preferably, in the above-mentioned thermos cup bottom film detection device, the bottom film centering mechanism includes a support seat fixed to the mounting base, a support platform arranged on the support seat, a second guide rod cylinder arranged on the support platform, and a "V"-shaped slider connected to the guide rod of the second guide rod cylinder, and the lower surface of the "V"-shaped slider is slidably connected to the upper surface of the support platform.
[0010] Preferably, in the above-mentioned thermos cup bottom film detection device, the front and back detection mechanism includes a D depth camera with a lens facing vertically downward and facing the center of the front and back detection platform, and a ring light source located between the front and back detection platform and the D depth camera, and a first column is provided on the mounting substrate, and the D depth camera and the ring light source are fixed on the first column.
[0011] Preferably, in the above-mentioned thermos cup film detection device, the film flipping mechanism includes a fixed frame arranged on the mounting base plate, a rotating cylinder fixed on the fixed frame, and a clamping cylinder fixed on the rotating end cover of the rotating cylinder, and the end of the clamping cylinder is provided with two clamping claws that can be opened or clamped in the vertical direction.
[0012] Preferably, in the above-mentioned thermos cup bottom film inspection device, the quality inspection platform includes a gear transmission seat fixed on the mounting base, a turntable arranged on the gear transmission seat, a servo motor transmission-connected to the gear transmission seat, a suction cup platform passed through the center position of the turntable, a lower suction cup with an upward-facing mouth arranged on the suction cup platform, a disc-shaped light source mounted on the suction cup platform, and a transparent cover platform covering the disc-shaped light source, a solenoid valve is provided at the lower end of the suction cup platform, a circular opening for mounting the lower suction cup is provided in the middle of the transparent cover platform, and the adsorption interface of the lower suction cup is flush with the upper surface of the transparent cover platform and is in the same horizontal plane.
[0013] Preferably, in the above-mentioned thermos cup film detection equipment, the film transport mechanism includes a linear guide rail, a vertical fine-tuning slider assembly is provided on the linear guide rail, the vertical fine-tuning slider assembly is provided with a double-station connecting arm, suction cup fixing arms are provided at both ends of the double-station connecting arm, and an upper suction cup with the mouth facing downward is provided at the end of the suction cup fixing arm.
[0014] Preferably, in the above-mentioned thermos cup film inspection device, the side defect detection mechanism includes a black-and-white industrial camera with its lens horizontally facing the quality inspection platform and a two-axis adjustment component connected to the black-and-white industrial camera for driving its up and down fine-tuning and front and back fine-tuning.
[0015] The advantages and positive effects of the utility model are as follows: the thermos cup film detection equipment of the utility model gets rid of the defect of the thermos cup film storage position being limited in the prior art, reduces the cost of the supporting film loading equipment, and can perform front and back detection and film rotation on the film loaded onto the front and back detection table through the front and back detection mechanism and the film flipping mechanism, and inspect the appearance defects of the thermos cup film and whether the amount of the getter is abnormal through visual recognition, and the qualified thermos cup film will be transported to the output conveyor belt for unloading through the film transport mechanism, and the NG thermos cup film will be directly transported to the NG barrel, thus realizing fully automatic film appearance defect detection, and the equipment has a compact structure and occupies a small volume. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of the present invention from one viewing angle;
[0017] Figure 2 A three-dimensional diagram of another viewing angle of the present invention;
[0018] Figure 3 This is a position structure diagram of the side defect detection mechanism, quality inspection table and NG barrel on the installation base plate of the utility model;
[0019] Figure 4 It is a position structure diagram of the front and back detection platform, the front and back detection mechanism and the negative film turning mechanism of the utility model;
[0020] Figure 5 It is a three-dimensional diagram of the front and back inspection platform of the utility model;
[0021] Figure 6 It is a top view of the front and back detection platform of the utility model;
[0022] Figure 7 It is a three-dimensional diagram of the negative film turning mechanism of the utility model;
[0023] Figure 8 This is the disassembly diagram of the quality inspection table of this utility model
[0024] Fig. 9 This is a three-dimensional diagram of the quality inspection platform of the utility model;
[0025] Fig.10 This is a state diagram of the negative film grabbed by the negative film flipping mechanism of the utility model on the quality inspection table;
[0026] Fig.11 It is a three-dimensional diagram of the film transport mechanism of the utility model;
[0027] Fig.12 This is a structural diagram of the connection between the double-station connecting arm and the vertical fine-tuning slider assembly in the film transport mechanism of the utility model;
[0028] Fig.13 It is a three-dimensional diagram of the double-station connecting arm of the utility model;
[0029] Fig.14 It is a three-dimensional diagram of the vertical fine-tuning slider assembly of the utility model;
[0030] Fig.15 It is a three-dimensional diagram of the side defect detection mechanism of the utility model. DETAILED DESCRIPTION
[0031] In order to further understand the present invention, the present invention is further described below with reference to the accompanying drawings and specific embodiments:
[0032] In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, "first", "second", "third", and "fourth" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0033] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, an electrical connection, a direct connection, or a connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0034] In order to further understand the content, features and effects of the present invention, the following embodiments are described in detail as follows:
[0035] See also Figure 1 , Figure 2 As shown in the figure, the embodiment of the utility model proposes a thermos cup film detection device, which includes a mounting base 1, and the mounting base 1 is provided with a front and back detection platform 2, a front and back detection mechanism 3, a film flipping mechanism 4, a quality inspection platform 5, a film transport mechanism 6, a side defect detection mechanism 7 and an NG barrel 8. Among them, Figure 4 As shown, the front and back detection mechanism 3 is located directly above the front and back detection platform 2. The front and back detection platform 2 is used to receive the thermos cup film to be inspected fed by the matching external loading equipment. The front and back detection mechanism 3 performs front and back detection and identification, front defect detection, and front getter quantity abnormality detection on the thermos cup film to be inspected fed to the front and back detection platform 2 based on machine vision recognition. The film flipping mechanism 4 is located on the rear side of the front and back detection platform 2. When the front and back detection mechanism 3 detects that the thermos cup film to be inspected on the front and back detection platform 2 is reversely discharged with the bottom (inner wall side) facing upward, the film flipping mechanism 4 executes the film rotation instruction, clamps the thermos cup film to be inspected placed in reverse on the front and back detection platform 2, and rotates it so that its front side (outer wall side) faces upward. As shown Figure 1 and Figure 2As shown, the NG barrel 8 is located in the same straight line direction as the quality inspection station 5 and the front and back inspection station 2, and the film transport mechanism 6 is located in the rear direction of the quality inspection station 5, the front and back inspection station 2 and the NG barrel 8, and is parallel to the straight line where the front and back inspection station 2, the quality inspection station 5 and the NG barrel 8 are located. The film transport mechanism 6 transfers the film of the thermos cup to the corresponding workstation according to the corresponding test results. After completing the front and back detection and identification, front defect detection and front getter quantity abnormality detection of the thermos cup film on the front and back inspection station 2, the film transport mechanism 6 executes the corresponding transport instructions according to the test results. Specifically, when the front defect and getter abnormality of the thermos cup film are detected on the front and back inspection station 2, the thermos cup film is regarded as an NG product, and the film transport mechanism 6 grabs the NG product and transports it to the NG barrel 8. When it is detected on the front and back inspection station 2 that there is no front defect and getter abnormality on the insulation cup bottom film, the insulation cup bottom film is qualified in the inspection items at the front and back inspection station 2. At this time, the insulation cup bottom film also needs to be inspected for side defects. The film transport mechanism 6 grabs the insulation cup bottom film that has passed the inspection process and transfers it to the quality inspection station 5, where the side defect inspection process of the insulation cup bottom film is completed. Specifically, the quality inspection station 5 is a 360° rotating inspection station. When the side defect detection mechanism 7 performs side defect detection on the insulation cup bottom film on the quality inspection station 5, the quality inspection station 5 drives the insulation cup bottom film on it to rotate at a certain angle. Specifically, as Figure 3 As shown, the side defect detection mechanism 7 is located directly behind the quality inspection platform 5. The side defect detection mechanism 7 completes the side defect detection of the thermos cup film based on machine vision recognition. During the detection process, the quality inspection platform 5 drives the thermos cup film to take pictures of it at a certain rotation angle to obtain its side profile information, and then completes the side defect detection of the thermos cup film through machine vision recognition. When it is detected that there is no defect on the side of the thermos cup film, the thermos cup film is considered to be a qualified product, and the film transport mechanism 6 grabs the qualified product and transfers it to the matching output conveyor belt for discharge. When it is detected that there is a defect on the side of the thermos cup film, the thermos cup film is considered to be an NG product, and the film transport mechanism 6 grabs the NG product and transfers it to the NG barrel 8.
[0036] Further, in an embodiment of the present utility model, if Figure 4 and Figure 5 As shown, the front and back inspection platform 2 includes a lower platform 21 and an upper platform 22 both of which have notches on the rear side, wherein the notch on the upper platform 22 is composed of a circular notch and a rectangular notch connecting the circular notch, and the notch on the lower platform 21 is composed of a rectangular notch. Figure 6 As shown, the rectangular notch on the lower platen 21 overlaps with the rectangular notch on the upper platen 22. Figure 5As shown, the upper platen 22 is fixed on the upper surface of the lower platen 21, and a film sensing sensor 23 is provided on the upper surface of the lower platen 21 in the notch of the upper platen 22. Specifically, the circular notch on the upper platen 22 faces the middle of the lower platen 21, and the film sensing sensor 23 is located in the circular notch. The film sensing sensor 23 is used to sense whether there is a thermos cup film in place on the front and back detection platform 2. In the embodiment of the utility model, the film sensing sensor 23 can be a non-contact sensor such as a proximity sensor, a photoelectric sensor, etc. The rear notches of the lower plate 21 and the upper plate 22, i.e., the rectangular notches that overlap each other, form a clamping claw placement position 24, which can be used to place the clamping claw of the film flipping mechanism 4. Since the clamping claw placement position 24 is a notch that passes through the upper plate 22 and the lower plate 21, the clamping claw of the film flipping mechanism 4 can easily and quickly grab the film of the thermos cup placed on the upper plate 22 from the clamping claw placement position 24. In order to conveniently flip the film of the thermos cup, such as Figure 5 As shown, the lower plate 21 is connected with a flipping and giving way mechanism 25 for driving the lower plate 21 and the upper plate 22 to move up and down in the vertical direction as a whole. When the thermos cup bottom film is to be turned straight, the clamping claws of the bottom film flipping mechanism 4 clamp the thermos cup bottom film, and then the flipping and giving way mechanism 25 drives the lower plate 21 and the upper plate 22 to move downward in the vertical direction as a whole to adjust a height, and then the flipping and giving way mechanism 25 rotates, driving the thermos cup bottom film to rotate 180°, thereby realizing its straightening. Since the flipping and giving way mechanism 25 has adjusted the lower plate 21 and the upper plate 22 as a whole downward by a height, the lower plate 21 and the upper plate 22 will not interfere with the rotating thermos cup bottom film.
[0037] Further, in an embodiment of the present utility model, if Figure 4 and Figure 5 As shown, the flipping mechanism 25 includes a positioning plate 251 located below the mounting substrate 1, wherein a through hole is opened in the middle of the positioning plate 251, and a connecting seat 252 spanning the through hole is fixed on the positioning plate 251, and the connecting seat 252 is fixed to the lower surface of the mounting substrate 1. Figure 5As shown, a vertically telescopic first guide rod cylinder 253 is fixed on the connecting seat 252, and the cylinder body of the first guide rod cylinder 253 passes through the through hole of the positioning plate 251 and is located in the space below the mounting base plate 1. The guide rod end of the first guide rod cylinder 253 is connected to the lower platen 21, and two opposite positioning guide rods 254 are movably provided on the mounting base plate 1 on both sides of the first guide rod cylinder 253. Specifically, a sliding sleeve is provided on the positioning guide rod 254, and the sliding sleeve is fixedly connected to the mounting base plate 1. The positioning guide rod 254 can move up and down in the sliding sleeve, and the upper end of the positioning guide rod 254 is connected to the lower platen 21, and the lower end is connected to the positioning plate 251. When it is necessary to perform a giving way action, the guide rod of the first guide rod cylinder 253 retracts, driving the lower platen 21 and the upper platen 22 to move downward in the vertical direction as a whole to adjust a height. During the downward movement, the positioning guide rods 254 on both sides stabilize the first guide rod cylinder 253 and the lower platen 21 and the upper platen 22 as a whole.
[0038] Further, in an embodiment of the present utility model, if Figure 4 and Figure 5 As shown, in order to make the film of the thermos cup centered at the circular notch of the upper plate 22, that is, directly above the film sensing sensor 23, opposite film centering mechanisms 26 are provided on both sides of the upper plate 22. When the film of the thermos cup is transported to the front and back detection platform 2 through the film transport mechanism 6, the film centering mechanism 26 adjusts the position of the film of the thermos cup located on the front and back detection platform 2, so that the film of the thermos cup is centered at the circular notch of the upper plate 22, which can facilitate the sensing of the film sensing sensor 23 and also make the film of the thermos cup face the image acquisition lens of the front and back detection mechanism 3 above.
[0039] Further, in an embodiment of the present utility model, if Figure 5 As shown, the film centering mechanism 26 includes a support seat 261, a support platform 2611, a second guide rod cylinder 262 and a "V"-shaped slider 263. Specifically, the support seat 261 is fixed on the mounting base 1, the support platform 2611 is fixed on the upper end of the support seat 261, the second guide rod cylinder 262 is fixed on the upper surface of the support platform 2611, and the "V"-shaped slider 263 is connected to the guide rod of the second guide rod cylinder 262. In order to make the "V"-shaped slider 263 slide and adjust more stably on the support platform 2611, the lower surface of the "V"-shaped slider 263 is slidably connected to the upper surface of the support platform 2611, specifically, a sliding guide structure in which a slide groove and a slide rail cooperate is adopted.
[0040] Further, in an embodiment of the present utility model, if Figure 4As shown, the front and back detection mechanism 3 includes a 3D depth camera 31 with a lens pointing vertically downward and facing the center of the front and back detection platform 2, and a ring light source 32 located between the front and back detection platform 2 and the 3D depth camera 31. Among them, a first column 11 is provided on the mounting base plate 1, a crank arm bracket 111 is provided on the top of the first column 11, a light source bracket is provided in the middle, the 3D depth camera 31 is fixed on the crank arm bracket 111, and the ring light source 32 is fixed on the light source bracket. The ring light source 32 uses a high-angle ring light, which can clearly highlight the texture and details of the object surface of the thermos cup bottom film, so that the detailed information that is conducive to the front and back detection is highlighted.
[0041] Further, in an embodiment of the present utility model, if Figure 7 As shown, the film flipping mechanism 4 includes a fixing frame 41 arranged on the mounting base plate 1, a rotating cylinder 42 fixed on the fixing frame 41, and a clamping claw cylinder 43 fixed on a rotating end cover 421 of the rotating cylinder 42. Among them, the end of the clamping claw cylinder 43 is provided with two clamping claws 44 that can be opened or clamped in the vertical direction. When the film is not clamped, the two clamping claws 44 are at a large opening angle, and do not interfere with the placement position of the thermos cup film on the upper platen 22. When the thermos cup film needs to be clamped, the two clamping claws 44 are relatively closed and clamped in the vertical direction under the drive of the clamping claw cylinder 43, so as to clamp the edge of the thermos cup film placed on the upper platen 22. Figure 7 The state shown in the figure is the state of clamping of the clamping jaws 44. In order to avoid damage to the bottom film of the thermos cup, the clamping surface of the clamping jaws 44 is provided with a silicone pad for buffering, which can avoid rigid contact with the bottom film of the thermos cup.
[0042] Further, in an embodiment of the present utility model, if Figure 8 , Fig. 9 and Fig.10 As shown, the quality inspection platform 5 includes a gear transmission seat 51, a turntable 52, a servo motor 53, a suction cup platform 54, a lower suction cup 55, a solenoid valve 56, a disc-shaped light source 57 and a transparent cover platform 58. Specifically, the gear transmission seat 51 is fixed on the mounting substrate 1, the turntable 52 is rotatably arranged on the gear transmission seat 51, and is fixedly connected to the gear ring in the gear transmission seat 51. The servo motor 53 meshes with the outer ring shaft teeth of the gear ring in the gear transmission seat 51 through the gear on the gear shaft, thereby driving the turntable 52 to rotate on the gear transmission seat 51. Figure 8As shown, a circular assembly opening is provided at the center of the turntable 52, and a cylindrical suction cup platform 54 passes through the circular assembly opening and protrudes from the upper surface of the turntable 52. The suction cup platform 54 and the circular assembly opening of the turntable 52 are in a relatively rotatable connection relationship, that is, the suction cup platform 54 remains stationary, and the turntable 52 can rotate. The opening of the lower suction cup 55 faces upward, and its plate body is fixed on the suction cup platform 54. The lower end of the suction cup platform 54 is provided with an electromagnetic valve 56 for controlling the lower suction cup 55. The electromagnetic valve 56 is located on one side of the lower surface of the mounting substrate 1, that is, in the space below the mounting substrate 1. In order to increase the stability of the electromagnetic valve 56, an electromagnetic valve bracket 15 is fixed on one side of the lower surface of the mounting substrate 1, and the bottom of the electromagnetic valve 56 is fixed on the electromagnetic valve bracket 15. A circular through hole matched with the suction cup platform 54 is provided at the center of the disc-shaped light source 57. The disc-shaped light source 57 is mounted on the suction cup platform 54 through the circular through hole. The two are connected in a relatively rotatable relationship, that is, the suction cup platform 54 remains stationary, and the disc-shaped light source 57 and the turntable 52 can rotate synchronously as a whole. A transparent cover platform 58 is provided on the disc-shaped light source 57. A circular opening for assembling the lower suction cup 55 is provided in the middle of the transparent cover platform 58. The adsorption interface of the lower suction cup 55 is flush with the upper surface of the transparent cover platform 58 in the same horizontal plane. The thermos cup film is placed on the transparent cover platform 58, and the soft light emitted by the disc-shaped light source 57 is used to illuminate the thermos cup film on it, so that its side profile can be more clearly captured by the side defect detection mechanism 7. In order to eliminate the interference of other backgrounds and reduce the difficulty of visual recognition algorithm analysis, such as Figure 3 As shown, the mounting substrate 1 is provided with a second column 13, and a black background plate 9 with a plane facing the side defect detection mechanism 7 is fixed on the second column 13. Fig.10 As shown, one of the grabbing stations of the film transport mechanism 6 grabs the thermos cup film 100 to the top of the quality inspection table 5, and then places it on the transparent cover table 58 and removes the thermos cup film 100. Then the electromagnetic valve 56 controls the lower suction cup 55 to move, and the thermos cup film 100 placed on the transparent cover table 58 is adsorbed and positioned, and then the turntable 52, the disc-shaped light source 57 and the transparent cover table 58 are driven by the servo motor 53 to rotate as a whole. Among them, the disc-shaped light source 57 adopts the power connection structure of the electric slip ring to connect with the power supply line for power supply.
[0043] Further, in an embodiment of the present utility model, if Figures 11 to 14 As shown, the film transport mechanism 6 includes a linear guide rail 61, one end of which is connected to a motor 611, and both ends of the linear guide rail 61 are fixed by a third column 12 fixed on the mounting base 1. A vertical fine-tuning slider assembly 62 is provided on the linear guide rail 61, and the linear guide rail 61 is driven by the motor 611, so that the vertical fine-tuning slider assembly 62 can reciprocate along a straight line on the linear guide rail 61. Fig.12 , Fig.13As shown, the vertical fine-tuning slider assembly 62 is provided with a double-station connecting arm 63, and suction cup fixing arms 631 are provided at both ends of the double-station connecting arm 63. The end of the suction cup fixing arm 631 is provided with an upper suction cup 64 with the plate opening facing downward. The double-station bottom film grabbing structure formed by the double-station connecting arm 63 can make the transfer efficiency of the thermos cup bottom film between different stations higher. Fig.14 As shown, the vertical fine-tuning slider assembly 62 includes a third guide rod cylinder 621 and a connecting arm slider 622 that is transmission-connected to the third guide rod cylinder 621. The connecting arm slider 622 is fixedly connected to the double-station connecting arm 63. Under the vertical drive of the third guide rod cylinder 621, the connecting arm slider 622 and the double-station connecting arm 63 can be fine-tuned up and down as a whole in the vertical direction, so that the upper suction cup 64 can more accurately grasp and place the bottom film of the thermos cup. Specifically, the outer wall of the third guide rod cylinder 621 is provided with a vertical slide rail 6212, the inner side end of the connecting arm slider 622 is provided with a slide groove that is nested with the slide rail 6212, and the top of the connecting arm slider 622 is provided with a connecting end plate 6221, and the end of the guide rod 6211 of the third guide rod cylinder 621 is fixedly connected to the connecting end plate 6221. A cylinder fixing seat 623 is provided on the inner side of the third guide rod cylinder 621, and the cylinder fixing seat 623 is slidably connected to the linear guide rail 61 through a guide rail slide 624. Fig.11 As shown, an "L"-shaped connecting arm 65 is also fixed to the upper end of the cylinder fixing seat 623, and the "L"-shaped connecting arm 65 is connected to the movable end of the drag chain 66 arranged on the crossbeam of the third column 12. During the reciprocating movement of the double-station connecting arm 63, the "L"-shaped connecting arm 65 drives the movable end of the drag chain 66 to move synchronously, which can avoid the line from being entangled during the movement.
[0044] As a preferred embodiment of the present invention, in order to more stably grasp the bottom film of the thermos cup, the number of upper suction cups 64 at the end of the suction cup fixing arm 631 is set to three, and the closed line between the three upper suction cups 64 forms an equilateral triangle. Figure 8 As shown, the number of the lower suction cups 55 on the suction cup platform 54 is also set to three, and the closed lines between the three lower suction cups 55 form an equilateral triangle.
[0045] Further, in an embodiment of the present utility model, if Fig.15As shown, the side defect detection mechanism 7 includes a black-and-white industrial camera 71 whose lens is horizontally facing the quality inspection platform 5, and a two-axis adjustment component 72 connected to the black-and-white industrial camera 71 for driving the up-and-down fine-tuning and the front-and-back fine-tuning thereof. Among them, the two-axis adjustment component 72 includes a longitudinal linear drive module 721 and a vertical linear drive module 722. The longitudinal linear drive module 721 is suspended and fixed on one side of the upper surface of the mounting substrate 1 through a support 723, and the vertical linear drive module 722 is connected to the guide rail of the longitudinal linear drive module 721 through a sliding sleeve seat. The black-and-white industrial camera 71 is fixed on the upper end of the vertical linear drive module 722. Through the up-and-down adjustment and longitudinal adjustment of the two-axis adjustment component 72, the black-and-white industrial camera 71 can better obtain the side profile information of the thermos cup film. In order to facilitate the longitudinal adjustment, the vertical linear drive module 722 has a movable space on the mounting substrate 1, such as Figure 3 As shown, the mounting substrate 1 is provided with a rectangular clearance opening 14 at the position of the vertical linear drive module 722. When the longitudinal linear drive module 721 drives the vertical linear drive module 722 and the black-and-white industrial camera 71 to move and adjust in the longitudinal direction as a whole, the clearance opening 14 provides a movable space for the vertical linear drive module 722 to move in the longitudinal direction. At the same time, due to the setting of the clearance opening 14, the lower half of the vertical linear drive module 722 can be arranged on one side of the lower surface of the mounting substrate 1, that is, the space below the mounting substrate 1. This setting can also reduce the installation height of the two-axis adjustment component 72 on the mounting substrate 1, and also reduce the volume of the device.
[0046] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited to the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements all fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A vacuum flask film detection device, comprising a mounting substrate (1), characterized in that: The mounting substrate (1) is provided with a front and back inspection platform (2), a front and back inspection mechanism (3), a film flipping mechanism (4), a quality inspection platform (5), a film conveying mechanism (6), a side defect inspection mechanism (7) and an NG barrel (8). The front and back inspection mechanism (3) is located directly above the front and back inspection platform (2), the film flipping mechanism (4) is located at the rear side of the front and back inspection platform (2), the quality inspection platform (5) and the front and back inspection platform (2) are located in the same straight line direction, and the film of the thermos cup is transferred between different workstations through the film conveying mechanism (6), the side defect inspection mechanism (7) is located directly behind the quality inspection platform (5), and the NG barrel (8) is located in the same straight line direction as the quality inspection platform (5) and the front and back inspection platform (2).
2. The vacuum flask film detection device according to claim 1, characterized in that: The front and back inspection platform (2) comprises a lower platform (21) and an upper platform (22) both of which have notches on the rear side, the upper platform (22) being fixed to the upper surface of the lower platform (21), a film sensing sensor (23) being provided on the upper surface of the lower platform (21) in the notch of the upper platform (22), the rear notches of the lower platform (21) and the upper platform (22) forming a clamping claw placement position (24), and the lower platform (21) being connected to a flipping and giving way mechanism (25) for driving the lower platform (21) and the upper platform (22) to move up and down in a vertical direction as a whole.
3. The vacuum flask bottom film detection device according to claim 2, characterized in that: The flipping and yielding mechanism (25) comprises a positioning plate (251) located below the mounting base plate (1), a through hole being provided in the middle of the positioning plate (251), a connecting seat (252) being fixed on the positioning plate (251) and spanning the through hole, the connecting seat (252) being fixed to the lower surface of the mounting base plate (1), a first vertically retractable guide rod cylinder (253) being fixed on the connecting seat (252), the cylinder body of the first guide rod cylinder (253) passing through the through hole of the positioning plate (251), the guide rod end of the first guide rod cylinder (253) being connected to the lower platen (21), two opposite positioning guide rods (254) being movably provided on the mounting base plate (1) on both sides of the first guide rod cylinder (253), the upper end of the positioning guide rod (254) being connected to the lower platen (21), and the lower end being connected to the positioning plate (251).
4. The vacuum flask bottom film detection device according to claim 2, characterized in that: Opposite bottom film centering mechanisms (26) are provided on both sides of the upper platform (22).
5. The vacuum flask bottom film detection device according to claim 4, characterized in that: The film centering mechanism (26) comprises a support seat (261) fixed to the mounting base (1), a support platform (2611) arranged on the support seat (261), a second guide rod cylinder (262) arranged on the support platform (2611), and a "V"-shaped slider (263) connected to the guide rod of the second guide rod cylinder (262), wherein the lower surface of the "V"-shaped slider (263) is slidably connected to the upper surface of the support platform (2611).
6. The vacuum flask bottom film detection device according to claim 1, characterized in that: The front and back detection mechanism (3) comprises a 3D depth camera (31) with a lens pointing vertically downward and facing the center of the front and back detection platform (2), and an annular light source (32) located between the front and back detection platform (2) and the 3D depth camera (31); a first column (11) is provided on the mounting substrate (1), and the 3D depth camera (31) and the annular light source (32) are fixed on the first column (11).
7. The vacuum flask bottom film detection device according to claim 1, characterized in that: The film flipping mechanism (4) comprises a fixing frame (41) arranged on the mounting base plate (1), a rotating cylinder (42) fixed on the fixing frame (41), and a clamping claw cylinder (43) fixed on a rotating end cover (421) of the rotating cylinder (42), wherein the end of the clamping claw cylinder (43) is provided with two clamping claws (44) which can be opened or clamped in a vertical direction.
8. The vacuum flask bottom film detection device according to claim 1, characterized in that: The quality inspection platform (5) comprises a gear transmission seat (51) fixed on the mounting base (1), a turntable (52) arranged on the gear transmission seat (51), a servo motor (53) connected to the gear transmission seat (51), a suction cup platform (54) passing through the center of the turntable (52), a lower suction cup (55) arranged on the suction cup platform (54) with its plate opening facing upward, a disk-shaped light source (57) sleeved on the suction cup platform (54), and a transparent cover platform (58) covering the disk-shaped light source (57), wherein a solenoid valve (56) is arranged at the lower end of the suction cup platform (54), a circular opening for assembling the lower suction cup (55) is arranged in the middle of the transparent cover platform (58), and the adsorption interface of the lower suction cup (55) is flush with the upper surface of the transparent cover platform (58) at the same horizontal plane.
9. The vacuum flask film detection device according to claim 1, characterized in that: The film transport mechanism (6) comprises a linear guide rail (61), a vertical fine-tuning slider assembly (62) is provided on the linear guide rail (61), the vertical fine-tuning slider assembly (62) is provided with a double-station connecting arm (63), suction cup fixing arms (631) are provided at both ends of the double-station connecting arm (63), and an upper suction cup (64) with a downwardly facing opening is provided at the end of the suction cup fixing arm (631).
10. The vacuum flask bottom film detection device according to claim 1, characterized in that: The side defect detection mechanism (7) comprises a black-and-white industrial camera (71) whose lens is horizontally oriented toward the quality inspection platform (5) and a two-axis adjustment component (72) connected to the black-and-white industrial camera (71) and used to drive the vertical fine adjustment and the front-back fine adjustment.
