Cleaning machine for machining and forming of metal parts

By introducing ultrasonic cleaning and flushing mechanisms into the cleaning machine for metal parts processing and forming, combined with air-drying treatment, the problem of incomplete cleaning in the prior art is solved, and deep cleaning and rapid drying of metal parts are achieved.

CN222268063UActive Publication Date: 2024-12-31DALIAN ZHIWEI MASCH MFG CO LTD
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Patent Information

Application Number
CN202420982799.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-31
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

Existing metal parts processing and forming cleaning machines cannot thoroughly clean the dirt in the fitting position between the conveyor belt and the metal parts, resulting in incomplete cleaning.

Method used

A cleaning machine for the processing and forming of metal parts including a cleaning tank and a flushing tank is designed. The metal parts are cleaned thoroughly by using two sets of ultrasonic transducers and cleaning liquid. Treatment, accelerate drying with air-drying mechanism.

Benefits of technology

Deep cleaning of oil, dust and other impurities on the surface of metal parts is achieved, and the residual cleaning liquid is removed, the cleaning thoroughness is improved, and the drying speed is accelerated.

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Abstract

The utility model discloses a cleaning machine for processing and forming metal parts, which comprises two groups of mounting racks and a box body fixedly mounted between the two groups of mounting racks, and the metal parts in a cleaning net box are ultrasonically cleaned by matching two groups of ultrasonic transducers in a cleaning pool with cleaning fluid. According to the metal part cleaning device, deep cleaning of oil stains, dust and other impurities on the surfaces of metal parts is achieved, the metal parts in the cleaning net box are moved into the flushing pool from the cleaning pool through the moving mechanism, the metal parts in the cleaning net box can be flushed through cooperation of the two flushing mechanisms, and residual cleaning liquid on the surfaces of the metal parts can be removed; and through cooperation of two sets of electric push rods in the moving mechanism, the washed cleaning net box can be lifted to the front of the air drying mechanism, air on the outer side of the mounting frame is extracted through a fan in the air drying mechanism, the air is heated through a heating rod and then blown into a washing pool, the metal parts in the cleaning net box are subjected to air drying treatment, and the drying speed of the metal parts is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine parts processing, in particular to a cleaning machine for metal parts processing and forming. Background Art

[0002] When metal is processed, the surface of the metal will be stained with dust and oil, and its surface needs to be cleaned.

[0003] For example, a cleaning machine for metal parts processing and forming (Announcement No.: CN213287862U) opens a heating box, heats the air inside the heating box through multiple sets of heating wires inside the heating box, blows the air inside the heating box out through the exhaust pipe by turning on the exhaust fan, and dries the material on the top of the transmission belt, thereby improving the practicality of the equipment; it includes a workbench, a water storage tank, a drainage pump, a first drainage pipe, multiple sets of high-pressure nozzles, a water pipe, multiple sets of fixed plates, two sets of transmission shafts, a transmission belt, a first motor and a support frame; it also includes a heating box, an exhaust fan and an exhaust pipe, the bottom end of the heating box is connected to the top end of the support frame, and multiple sets of heating wires are arranged inside the heating box, the bottom end of the heating box is provided with an exhaust port, the top end of the heating box is provided with an air inlet, the bottom end of the exhaust fan is connected to the air inlet of the heating box, and the top end of the exhaust pipe is connected to the exhaust port of the heating box.

[0004] Based on the search of the above patents and in combination with the equipment in the prior art, it is found that the above equipment can only clean the top surface of the metal parts on the conveyor belt when used, and the position where the conveyor belt and the metal parts are in contact cannot be cleaned, resulting in incomplete cleaning of the metal parts. Therefore, we need to propose a cleaning machine for metal parts processing and molding. Utility Model Content

[0005] The purpose of the utility model is to provide a cleaning machine for metal parts processing and forming, which ultrasonically cleans the metal parts in the cleaning net box through the cooperation of two groups of ultrasonic transducers and cleaning liquid in the cleaning tank, and moves the metal parts in the cleaning net box to the flushing tank through a moving mechanism. The metal parts in the cleaning net box can be flushed through the cooperation of two groups of flushing mechanisms, which has the advantage of thoroughly cleaning the metal parts, so as to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A cleaning machine for metal parts processing and forming, comprising two groups of mounting frames and a box body fixedly mounted between the two groups of mounting frames, a partition is fixedly mounted inside the box body, the box body is divided by the partition body to form a cleaning pool and a rinsing pool, the box body is located at the bottom of the cleaning pool and two groups of ultrasonic transducers are symmetrically embedded, and one end of the two groups of ultrasonic transducers passes through the box body and is located inside the cleaning pool, a cleaning net box is installed inside the cleaning pool in a liftable manner, and a moving mechanism for moving the cleaning net box is installed on the two groups of mounting frames;

[0008] Flushing mechanisms for flushing metal parts inside the cleaning net box are installed above both side walls of the flushing pool, and a drying mechanism for drying metal parts is fixedly embedded above the side wall of the flushing pool away from the cleaning pool.

[0009] Preferably, the moving mechanism includes two groups of electric slides, and the two groups of electric slides are symmetrically fixed and embedded in the surfaces of two groups of mounting frames respectively. Electric push rods are fixedly installed on the tops of the sliding platforms of the two groups of electric slides, and cross plates are fixedly installed on the tops of the piston rods of the two groups of electric push rods. Two groups of connecting plates are fixedly installed on the tops of the cross plates, and the tops of the two groups of connecting plates are fixedly connected to the side walls of the cleaning net box respectively.

[0010] Preferably, reinforcement frames are fixedly installed on both sides of the bottom of the electric push rod, and the bottoms of the two groups of reinforcement frames are fixedly connected to the top of the sliding platform of the electric slide.

[0011] Preferably, the flushing mechanism comprises a spray pipe, which is fixedly installed above one inner wall of the flushing pool, and a plurality of groups of high-pressure nozzles are arranged on one side of the spray pipe, and one end of the spray pipe is connected to a water pump through a pipeline.

[0012] Preferably, a plurality of groups of the high-pressure nozzles are equidistantly and obliquely arranged, the water pump is fixedly mounted on a side wall of the box body through a bracket, and the water inlet end of the water pump is connected to a water inlet pipe.

[0013] Preferably, the air-drying mechanism includes a mounting frame, which is fixedly embedded on a side wall of the rinsing pool, and three groups of fans are fixedly installed inside the mounting frame through a bracket, a heating rod is fixedly installed on one side of the fan of the mounting frame, and filters are fixedly embedded inside both sides of the mounting frame.

[0014] Preferably, a cleaning liquid used in conjunction with the ultrasonic transducer is provided inside the cleaning pool, and the liquid level depth of the cleaning liquid is greater than the height of the cleaning net box.

[0015] Preferably, the bottom of one side of the box body located at the cleaning pool and the rinsing pool is fixedly connected to a drain pipe, and a valve is provided on the outer wall of the drain pipe.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The utility model uses two sets of ultrasonic transducers in the cleaning tank to cooperate with the cleaning liquid to ultrasonically clean the metal parts in the cleaning net box, thereby achieving deep cleaning of oil, dust and other impurities on the surface of the metal parts. The metal parts in the cleaning net box are moved from the cleaning tank to the flushing tank through the moving mechanism. The metal parts in the cleaning net box can be flushed through the cooperation of the two sets of flushing mechanisms, and the residual cleaning liquid on the surface of the metal parts can be removed, which has the advantage of thoroughly cleaning the metal parts.

[0018] 2. Through the cooperation of two sets of electric push rods in the moving mechanism, the cleaning net box after flushing can be raised to the front of the air-drying mechanism. The fan in the air-drying mechanism draws air from the outside of the installation frame, and the air is heated by the heating rod and then blown into the flushing tank to air-dry the metal parts in the cleaning net box, thereby accelerating the drying speed of the metal parts. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model from a top view;

[0020] Figure 2 This is a structural diagram of the mobile mechanism and the cleaning net box of the utility model;

[0021] Figure 3 It is a schematic diagram of the three-dimensional structure of the utility model from the side;

[0022] Figure 4 It is a structural schematic diagram of the flushing mechanism of the utility model;

[0023] Figure 5 It is a structural schematic diagram of the air-drying mechanism of the utility model.

[0024] In the figure: 1. mounting frame; 2. housing; 3. partition; 4. ultrasonic transducer; 5. cleaning net box; 6. moving mechanism; 61. electric slide; 62. electric push rod; 63. cross plate; 64. connecting plate; 65. reinforcing frame; 7. flushing mechanism; 71. spray pipe; 72. high-pressure nozzle; 73. water pump; 8. air drying mechanism; 81. mounting frame; 82. fan; 83. heating rod; 84. filter; 9. drain pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-5 , the utility model provides a technical solution:

[0027] A cleaning machine for metal parts processing and forming, comprising two sets of mounting frames 1 and a box body 2 fixedly mounted between the two sets of mounting frames 1, a partition 3 fixedly mounted inside the box body 2, the box body 2 is divided by the partition 3 to form a cleaning pool and a rinsing pool, the box body 2 is located at the bottom of the cleaning pool and two sets of ultrasonic transducers 4 are symmetrically embedded, and one end of the two sets of ultrasonic transducers 4 penetrates the box body 2 and is located inside the cleaning pool, a cleaning net box 5 is installed inside the cleaning pool in a lifting manner, and a moving mechanism 6 for moving the cleaning net box 5 is installed on the two sets of mounting frames 1;

[0028] Flushing mechanisms 7 for flushing metal parts inside the cleaning net box 5 are installed above both side walls of the flushing tank, and a drying mechanism 8 for drying metal parts is fixedly embedded above the side wall of the flushing tank away from the cleaning tank.

[0029] The moving mechanism 6 includes two groups of electric slides 61, and the two groups of electric slides 61 are symmetrically fixed and embedded in the surfaces of the two groups of mounting frames 1. Electric push rods 62 are fixedly installed on the tops of the sliding platforms of the two groups of electric slides 61. A cross plate 63 is fixedly installed on the tops of the piston rods of the two groups of electric push rods 62. Two groups of connecting plates 64 are fixedly installed on the tops of the cross plates 63. The tops of the two groups of connecting plates 64 are respectively fixedly connected to the side walls of the cleaning net box 5 on both sides, so that the cleaning net box 5 can be moved by the cooperation of the two groups of electric slides 61, and the two groups of electric push rods 62 can drive the cleaning net box 5 to rise and fall.

[0030] Reinforcement frames 65 are fixedly installed on both sides of the bottom of the electric push rod 62, and the bottoms of the two sets of reinforcement frames 65 are fixedly connected to the top of the sliding platform of the electric slide 61 to improve the stability of the electric push rod 62.

[0031] The flushing mechanism 7 includes a spray pipe 71, which is fixedly installed above the inner wall of one side of the flushing pool. A plurality of groups of high-pressure nozzles 72 are arranged on one side of the spray pipe 71. One end of the spray pipe 71 is connected to a water pump 73 through a pipeline, so that the water source is transported to the spray pipe 71 through the pipeline by the water pump 73. The metal parts in the cleaning net box 5 are flushed by the plurality of groups of high-pressure nozzles 72 arranged equidistantly, so that the cleaning liquid remaining on the surface of the metal parts can be removed.

[0032] A plurality of groups of high-pressure nozzles 72 are arranged equidistantly and obliquely, and a water pump 73 is fixedly mounted on a side wall of the box body 2 through a bracket. The water inlet end of the water pump 73 is connected to a water inlet pipe (not shown in the figure) to facilitate the external water inlet pipe to supply water to the water pump 73.

[0033] The air-drying mechanism 8 includes a mounting frame 81, which is fixedly embedded on one side wall of the rinsing tank. Three sets of fans 82 are fixedly installed inside the mounting frame 81 through a bracket. A heating rod 83 is fixedly installed on one side of the fan 82 of the mounting frame 81. Filters 84 are fixedly embedded inside both sides of the mounting frame 81 to facilitate the extraction of air outside the mounting frame 81 through the fan 82, so that the air is heated by the heating rod 83 and then blown into the rinsing tank to air-dry the metal parts in the cleaning net box 5.

[0034] The interior of the cleaning pool is provided with a cleaning liquid used in conjunction with the ultrasonic transducer 4. The liquid level depth of the cleaning liquid is greater than the height of the cleaning net box 5. The cleaning liquid plays a role in auxiliary cleaning. The cleaning liquid contains a variety of active ingredients, such as surfactants, chelating agents, etc. These ingredients can chemically react with stains to reduce their adhesion and make them more easily peeled off by ultrasonic impact force. At the same time, the cleaning liquid can also improve the propagation efficiency of ultrasonic waves in the liquid, further enhancing the cleaning effect.

[0035] The bottom of one side of the box body 2 located at the cleaning pool and the rinsing pool is fixedly connected with a drain pipe 9, and the outer wall of the drain pipe 9 is provided with a valve to facilitate the discharge of liquid in the cleaning pool and the rinsing pool.

[0036] Working principle: When the utility model is used, the metal parts are placed in the cleaning net box 5, and the cleaning net box 5 is lowered to the liquid level of the cleaning liquid in the cleaning pool through the cooperation of the two groups of electric push rods 62 in the moving mechanism 6, and the metal parts in the cleaning net box 5 are ultrasonically cleaned through the cooperation of the two groups of ultrasonic transducers 4 in the cleaning pool and the cleaning liquid, so as to achieve deep cleaning of oil, dust and other impurities on the surface of the metal parts, and then the cleaning net box 5 is driven to rise by the two groups of electric push rods 62, and the metal parts in the cleaning net box 5 are moved from the cleaning pool to the flushing pool through the cooperation of the two groups of electric slides 61 of the moving mechanism 6, and the water pump 73 is supplied with water through the water inlet pipes connected to the water pump 73 in the two groups of flushing mechanisms 7, and the water pump 73 transports the water source to the spray pipe 71 through the pipe, and the metal parts in the cleaning net box 5 are flushed through a plurality of groups of high-pressure nozzles 72 arranged at equal distances, so that the residual cleaning liquid on the surface of the metal parts can be removed, which has the advantage of thoroughly cleaning the metal parts;

[0037] After flushing, the two sets of electric push rods 62 in the moving mechanism 6 can cooperate to raise the flushed cleaning net box 5 to the front of the air-drying mechanism 8, and the fan 82 in the air-drying mechanism 8 draws air from the outside of the mounting frame 81, and the air is heated and blown into the flushing pool to air-dry the metal parts in the cleaning net box 5, thereby accelerating the drying speed of the metal parts.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A cleaning machine for metal parts processing and forming, comprising two sets of mounting frames (1) and a box (2) fixedly mounted between the two sets of mounting frames (1), characterized in that: A partition (3) is fixedly installed inside the box (2), and the box (2) is divided by the partition (3) to form a cleaning pool and a rinsing pool. Two groups of ultrasonic transducers (4) are symmetrically embedded in the box (2) at the bottom of the cleaning pool, and one end of the two groups of ultrasonic transducers (4) passes through the box (2) and is located inside the cleaning pool. A cleaning net box (5) is installed inside the cleaning pool in a liftable manner, and a moving mechanism (6) for moving the cleaning net box (5) is installed on the two groups of mounting frames (1); Flushing mechanisms (7) for flushing metal parts inside the cleaning net box (5) are installed above both side walls of the flushing pool, and a drying mechanism (8) for drying metal parts is fixedly embedded above the side wall of the flushing pool away from the cleaning pool.

2. A cleaning machine for metal parts processing and forming according to claim 1, characterized in that: The moving mechanism (6) comprises two groups of electric slides (61), the two groups of electric slides (61) are symmetrically fixedly embedded in the surfaces of the two groups of mounting frames (1), the tops of the sliding platforms of the two groups of electric slides (61) are fixedly mounted with electric push rods (62), the tops of the piston rods of the two groups of electric push rods (62) are fixedly mounted with cross plates (63), the tops of the cross plates (63) are fixedly mounted with two groups of connecting plates (64), and the tops of the two groups of connecting plates (64) are fixedly connected to the side walls of the cleaning net box (5) on both sides.

3. A cleaning machine for metal parts processing and forming according to claim 2, characterized in that: Reinforcement frames (65) are fixedly mounted on both sides of the bottom of the electric push rod (62), and the bottoms of the two sets of reinforcement frames (65) are fixedly connected to the top of the sliding platform of the electric slide table (61).

4. A cleaning machine for metal parts processing and forming according to claim 1, characterized in that: The flushing mechanism (7) comprises a spray pipe (71), the spray pipe (71) being fixedly mounted above one inner wall of the flushing pool, a plurality of groups of high-pressure spray heads (72) being arranged on one side of the spray pipe (71), and one end of the spray pipe (71) being connected to a water pump (73) via a pipeline.

5. A cleaning machine for metal parts processing and forming according to claim 4, characterized in that: A plurality of groups of high-pressure nozzles (72) are arranged equidistantly and obliquely, and the water pump (73) is fixedly mounted on a side wall of the box body (2) via a bracket, and a water inlet end of the water pump (73) is connected to a water inlet pipe.

6. A cleaning machine for metal parts processing and forming according to claim 1, characterized in that: The air drying mechanism (8) comprises a mounting frame (81), the mounting frame (81) being fixedly embedded on a side wall of the washing pool, three sets of fans (82) being fixedly installed inside the mounting frame (81) via brackets, a heating rod (83) being fixedly installed on one side of the fan (82) of the mounting frame (81), and filter screens (84) being fixedly embedded inside both sides of the mounting frame (81).

7. The metal parts processing and forming cleaning machine according to claim 1, characterized in that: The interior of the cleaning pool is provided with a cleaning liquid for use with the ultrasonic transducer (4), and the liquid level depth of the cleaning liquid is greater than the height of the cleaning net box (5).

8. The metal parts processing and forming cleaning machine according to claim 1, characterized in that: The bottom of one side of the box (2) located at the cleaning pool and the rinsing pool is fixedly connected to a drainage pipe (9), and a valve is provided on the outer wall of the drainage pipe (9).