Continuous extrusion device for high-performance alloy material

By introducing guide grooves and protective components into the continuous extrusion device of high-performance alloy materials, the problems of complex operation and poor continuity in the prior art are solved, and automatic continuous extrusion processing of alloy materials are achieved and the safety protection performance is improved. .

CN222268206UActive Publication Date: 2024-12-31JIANGSU XUNRUI SPECIAL ALLOY CO LTD
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Patent Information

Application Number
CN202420579851.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-25
Publication Date
2024-12-31
Estimated Expiration
2034-03-25

AI Technical Summary

Technical Problem

After the extrusion procedure is completed, the existing high-performance alloy material continuous extrusion device needs to manually re-inject the material. The operation is complicated and the continuity is poor, so it is impossible to directly direct the material after one extrusion procedure to the next extrusion procedure.

Method used

A continuous extrusion device including a base, a fixing frame, a transmission shaft, an extrusion roller, a guide groove and a protective component is designed to automatically introduce and protect materials through the guide groove and a transmission gear system to prevent foreign objects from entering the meshing of the transmission gear. , ensure continuous extrusion processing.

Benefits of technology

Automatic continuous extrusion processing of alloy materials is realized, and the simplicity of operation and safety protection are improved, ensuring the continuous operation of the extrusion device and the material quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous extrusion device for high-performance alloy materials, which comprises a base, a fixing frame is arranged at the top of the base, double-control switches are arranged on two sides of the front end of the top of the base, and a first transmission shaft is arranged between two sides in the fixing frame and close to the bottom. A second transmission shaft is arranged at the position, close to the middle, between the two sides in the fixing frame. The material guiding assembly is arranged at the rear end between the two sides of the interior of the fixing frame, and during use, the connecting rod is fixedly connected with the inner side of the fixing frame through the fixing base, so that the purpose of stabilizing the guide groove can be achieved; when an alloy material is continuously extruded and processed, the material extruded by the second extrusion roller and the third extrusion roller is guided between the first extrusion roller and the second extrusion roller through the guide groove, and the extruded and processed alloy material does not need to be manually delivered, so that the extrusion device can be used for safely and continuously extruding and processing the alloy material; and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of alloy material production, in particular to a continuous extrusion device for high-performance alloy materials. Background Art

[0002] High-performance alloys are metals produced by advanced high-temperature alloy materials and their civilian product production technology. With the advancement and development of science and technology, high-performance alloys have been widely used in aerospace, nuclear industry, petrochemical industry and other fields. In the production of high-performance alloy plates, continuous extrusion devices are required to extrude alloy materials into plates.

[0003] As disclosed in the utility model with the authorization announcement number CN219564210U, a continuous extrusion device for high-performance alloy materials includes a support frame, two groups of guard plates are fixedly connected to the inner side of the support frame, and the inner sides of the two groups of guard plates are rotatably connected to the extrusion rollers, a vibration component is provided on one side of the guard plate, a support plate is fixedly connected to the inner side of the support frame, and a collection component is provided on the upper end of the support plate. The vibration component includes a shaking plate, a screen is provided on the inner side of the shaking plate, and two groups of card plates are fixedly connected to the upper end of the shaking plate. The two groups of guard plates are stuck on the inner sides of the two groups of card plates and are tightly attached to the two groups of card plates respectively. The utility model can clean the processed profiles, collect the debris on the profiles, and prevent the debris from affecting the factory environment and the quality of the profiles. However, in the application process of this technical solution, after one extrusion process comes out, it needs to be pulled out and re-introduced into another extrusion process. The operation is relatively complicated, and there are technical problems such as poor continuity and inability to directly guide the alloy material after one extrusion process to the next extrusion process. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, the utility model provides a continuous extrusion device for high-performance alloy materials, which can solve the technical problems that after one extrusion process, the alloy material needs to be pulled out and re-introduced into another extrusion process, the operation is relatively complicated, the continuity is poor, and the alloy material after one extrusion process cannot be directly guided to another next extrusion process.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a continuous extrusion device for high-performance alloy materials, comprising a base, a fixed frame is arranged on the top of the base, double-control switches are arranged on both sides of the front end of the top of the base, a first transmission shaft is arranged at a position close to the bottom between the two sides inside the fixed frame, a second transmission shaft is arranged at a position close to the middle between the two sides inside the fixed frame, a third transmission shaft is arranged at a position close to the top between the two sides inside the fixed frame, a reduction motor is arranged at the top of one side of the fixed frame, a first extrusion roller is arranged outside the first transmission shaft, a second extrusion roller is arranged outside the second transmission shaft, and a third extrusion roller is arranged outside the third transmission shaft, a transmission gear is arranged on the outer side of the fixed frame on one side of the first transmission shaft, the second transmission shaft and the third transmission shaft, a guide groove is arranged at a position close to the middle between the two sides inside the fixed frame, a connecting rod is arranged at the top and bottom of the rear end of the guide groove, a fixing seat is arranged between the two sides of the connecting rod, and a protection component is arranged on the other side of the fixed frame.

[0006] As a preferred technical solution of the utility model, the guide groove is arc-shaped, the connecting rods are symmetrically arranged at the rear end of the guide groove, and one side of the fixing seat is fixedly connected to the inner side of the fixing frame.

[0007] As a preferred technical solution of the utility model, the first transmission shaft, the second transmission shaft and the third transmission shaft are in the same vertical plane between the two sides inside the fixed frame, and the first transmission shaft, the second transmission shaft and the third transmission shaft are arranged at equal intervals between the two sides inside the fixed frame.

[0008] As a preferred technical solution of the utility model, the other side of the third transmission shaft passes through the top end of one side inside the fixing frame and is fixedly connected to the output end of the reduction motor, and the transmission gears are meshed with each other.

[0009] As a preferred technical solution of the utility model, the protection component includes a protection cover shell, which is arranged on the other side of the fixing frame, and positioning slots are arranged at both ends of the other side of the fixing frame, and a stabilizing plug plate is arranged on one side of both ends of the protection cover shell.

[0010] As a preferred technical solution of the utility model, the positioning slot is symmetrically arranged on the other side of the fixing frame, and the stabilizing plug plate is inserted into the interior of the positioning slot.

[0011] Compared with the prior art, the utility model can achieve the following beneficial effects:

[0012] 1. A material guide assembly is arranged at the rear end between the two sides of the fixing frame. When in use, the connecting rod is fixedly connected to the inner side of the fixing frame through the fixing seat, so as to achieve the purpose of stabilizing the guide groove. When the alloy material is continuously extruded, the material extruded by the second extrusion roller and the third extrusion roller is introduced into between the first extrusion roller and the second extrusion roller through the guide groove. There is no need to manually deliver the extruded alloy material, so that the extrusion device can safely and continuously extrude the alloy material, and the feasibility is strong;

[0013] 2. By providing a protection component on the other side of the fixed frame, the stable plug plates provided on one side of both ends of the protection cover shell are inserted into the interior of the positioning slot when in use, so as to achieve the purpose of installing and fixing the protection cover shell on the outside of the transmission gear on the other side of the fixed frame. The protection cover shell can prevent foreign matter from entering the meshing part between the transmission gears, causing poor gear transmission and affecting the effect of the device on the extrusion processing of the alloy material, thereby effectively improving the safety protection performance of the continuous extrusion device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0015] Figure 2 It is a rear-view stereoscopic structural schematic diagram of the utility model;

[0016] Figure 3 This is a schematic diagram of a partial cross-sectional structure of a fixing frame of the utility model;

[0017] Figure 4 For the utility model Figure 2 Enlarged structural diagram at A in the middle.

[0018] Among them: 1. Base; 2. Double-control switch; 3. Fixed frame; 4. First extrusion roller; 5. Second extrusion roller; 6. Protective cover; 7. Third extrusion roller; 8. Reducer motor; 9. Guide groove; 10. Fixed seat; 11. Connecting rod; 12. Transmission gear; 13. First transmission shaft; 14. Second transmission shaft; 15. Third transmission shaft; 16. Stabilizing plug plate; 17. Positioning slot. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the utility model. The experimental methods in the following embodiments are conventional methods unless otherwise specified, and the materials, reagents, etc. used in the following embodiments are all commercially available unless otherwise specified.

[0020] Example

[0021] Please refer to Figure 1-4 As shown, the utility model provides a continuous extrusion device for high-performance alloy materials, including a base 1, a fixing frame 3 is arranged on the top of the base 1, and double-control switches 2 are arranged on both sides of the top front end of the base 1. The probability of safety accidents can be reduced by controlling the operation of the device through the double-control switch 2. A first transmission shaft 13 is arranged between the two sides of the fixing frame 3 near the bottom, and a second transmission shaft 14 is arranged between the two sides of the fixing frame 3 near the middle. Therefore, the first transmission shaft 13, the second transmission shaft 14 and the third transmission shaft 15 are in the same vertical plane between the two sides of the fixing frame 3, and the first transmission shaft 13, the second transmission shaft 14 and the third transmission shaft 15 are arranged at equal intervals between the two sides of the fixing frame 3. A third transmission shaft 15 is arranged between the two sides of the fixing frame 3 near the top. A reduction motor 8 is arranged on the top of one side of the fixing frame 3. The other side of the moving shaft 15 passes through the top of one side of the fixed frame 3 and is fixedly connected with the output end of the reduction motor 8. The first extrusion roller 4 is arranged on the outside of the first transmission shaft 13, the second extrusion roller 5 is arranged on the outside of the second transmission shaft 14, and the third extrusion roller 7 is arranged on the outside of the third transmission shaft 15. The first transmission shaft 13, the second transmission shaft 14 and the third transmission shaft 15 are provided with transmission gears 12 on the outside of the fixed frame 3 on one side. The transmission gears 12 are meshed with each other. The third transmission shaft 15 is driven to rotate by the reduction motor 8 and the second transmission shaft 14 is driven to rotate relative to it through the transmission gear 12, thereby driving the third extrusion roller 7 and the second extrusion roller 5 to rotate relative to each other to extrude the alloy material, and at the same time driving the second transmission shaft 14 and the first transmission shaft 13 to rotate relative to each other, thereby driving the second extrusion roller 5 and the first extrusion roller 4 to rotate relative to each other to continuously extrude the alloy material;

[0022] As a further implementation of this embodiment, Figure 1 , Figure 2 and Figure 3As shown, an arc-shaped guide groove 9 is provided at a position near the middle of the rear end between the two sides of the interior of the fixing frame 3, and a connecting rod 11 is provided at the top and bottom of the rear end of the guide groove 9, and the connecting rod 11 is symmetrically arranged at the rear end of the guide groove 9, and a fixing seat 10 is provided between the two sides of the connecting rod 11, and one side of the fixing seat 10 is fixedly connected to the inner side of the fixing frame 3, so that the guide groove 9 can be positioned and firmly installed at the rear ends of the two sides of the interior of the fixing frame 3, and the material extruded by the second extrusion roller 5 and the third extrusion roller 7 can be introduced into between the first extrusion roller 4 and the second extrusion roller 5 through the guide groove 9, without the need for manual delivery of the extruded alloy material, so that the extrusion device can safely and continuously extrude the alloy material, and the feasibility is strong;

[0023] When in use, the connecting rod 11 is fixedly connected to the inner side of the fixing frame 3 through the fixing seat 10, so that the guide groove 9 can be fixed. When the alloy material is continuously extruded, the material extruded by the second extrusion roller 5 and the third extrusion roller 7 is introduced into the space between the first extrusion roller 4 and the second extrusion roller 5 through the guide groove 9 for continuous extrusion processing;

[0024] As a further implementation of this embodiment, Figure 1-4 As shown, a protection component is provided on the other side of the fixing frame 3, and the protection component includes a protection cover shell 6, which is provided on the other side of the fixing frame 3, and positioning slots 17 are provided at both ends of the other side of the fixing frame 3. The positioning slots 17 are symmetrically arranged on the other side of the fixing frame 3, and a stabilizing plug plate 16 is provided on one side of both ends of the protection cover shell 6. The stabilizing plug plate 16 is inserted into the inside of the positioning slot 17, so that the purpose of installing and fixing the protection cover shell 6 on the outside of the transmission gear 12 on the other side of the fixing frame 3 can be achieved. The protection cover shell 6 can prevent foreign matter from entering the meshing part between the transmission gears 12, resulting in poor gear transmission and affecting the effect of the device on the extrusion processing of the alloy material, thereby effectively improving the safety protection performance of the continuous extrusion device;

[0025] When in use, the stabilizing plug plates 16 provided at one side of both ends of the protective cover 6 are inserted into the interior of the positioning slots 17, so that the protective cover 6 is installed and fixed to the outside of the transmission gear 12 on the other side of the fixing frame 3. The protective cover 6 can prevent foreign matter from entering the meshing area between the transmission gears 12 and causing poor gear transmission.

[0026] Specific working principle:

[0027] When using the continuous extrusion device, first, the stabilizing plug plates 16 provided on one side of both ends of the protective cover shell 6 are inserted into the interior of the positioning slot 17, so that the protective cover shell 6 is installed and fixed on the outside of the transmission gear 12 on the other side of the fixing frame 3, and then the connecting rod 11 is fixedly connected to the inner side of the fixing frame 3 through the fixing seat 10, so that the guide groove 9 can be fixed on the inner side of the fixing frame 3, and then the operator controls the start-up reduction motor 8 through the double-control switch 2 to drive the third transmission shaft 15 to rotate and drives the second transmission shaft 14 to rotate relative to it through the transmission gear 12, thereby driving the third extrusion roller 7 and the second extrusion roller 5 to rotate relative to each other. The alloy material is extruded, and at the same time, the second transmission shaft 14 and the first transmission shaft 13 are driven to rotate relative to each other, thereby driving the second extrusion roller 5 and the first extrusion roller 4 to rotate relative to each other to continuously extrude the alloy material. In this process, the material extruded by the second extrusion roller 5 and the third extrusion roller 7 can be introduced into between the first extrusion roller 4 and the second extrusion roller 5 through the guide groove 9 for continuous extrusion processing. At the same time, the protective cover 6 can prevent foreign matter from entering the meshing part between the transmission gears 12 to cause poor gear transmission, thereby ensuring the safe and continuous operation of the device to carry out alloy material extrusion processing operations.

[0028] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for continuous extrusion of high-performance alloy materials, comprising a base (1), characterized in that: A fixing frame (3) is arranged at the top of the base (1), and double-control switches (2) are arranged on both sides of the front end of the top of the base (1); a first transmission shaft (13) is arranged at a position close to the bottom between the two sides inside the fixing frame (3); a second transmission shaft (14) is arranged at a position close to the middle between the two sides inside the fixing frame (3); a third transmission shaft (15) is arranged at a position close to the top between the two sides inside the fixing frame (3); a reduction motor (8) is arranged at the top of one side of the fixing frame (3); a first squeezing roller (4) is arranged outside the first transmission shaft (13); and a first extrusion roller (4) is arranged outside the second transmission shaft (15). A second squeezing roller (5) is arranged outside the shaft (14), a third squeezing roller (7) is arranged outside the third transmission shaft (15), a transmission gear (12) is arranged outside the fixing frame (3) on one side of the first transmission shaft (13), the second transmission shaft (14) and the third transmission shaft (15), a guide groove (9) is arranged at a position close to the middle of the rear end between the two sides inside the fixing frame (3), a connecting rod (11) is arranged at the top and bottom of the rear end of the guide groove (9), a fixing seat (10) is arranged between the two sides of the connecting rod (11), and a protection component is arranged on the other side of the fixing frame (3).

2. The continuous extrusion device for high-performance alloy materials according to claim 1, characterized in that: The guide groove (9) is arc-shaped, the connecting rod (11) is symmetrically arranged at the rear end of the guide groove (9), and one side of the fixing seat (10) is fixedly connected to the inner side of the fixing frame (3).

3. The continuous extrusion device for high-performance alloy materials according to claim 1, characterized in that: The first transmission shaft (13), the second transmission shaft (14) and the third transmission shaft (15) are located on the same vertical plane between the two sides inside the fixed frame (3), and the first transmission shaft (13), the second transmission shaft (14) and the third transmission shaft (15) are arranged at equal intervals between the two sides inside the fixed frame (3).

4. The continuous extrusion device for high-performance alloy materials according to claim 1, characterized in that: The other side of the third transmission shaft (15) passes through the top end of one side of the interior of the fixing frame (3) and is fixedly connected to the output end of the reduction motor (8), and the transmission gears (12) are meshed with each other.

5. The device for continuous extrusion of high-performance alloy materials according to claim 1, characterized in that: The protection component comprises a protection cover shell (6), wherein the protection cover shell (6) is arranged on the other side of the fixing frame (3), positioning slots (17) are arranged at both ends of the other side of the fixing frame (3), and stabilizing plug plates (16) are arranged on one side of both ends of the protection cover shell (6).

6. The device for continuous extrusion of high-performance alloy materials according to claim 5, characterized in that: The positioning slot (17) is symmetrically arranged on the other side of the fixing frame (3), and the stabilizing plug plate (16) is inserted into the interior of the positioning slot (17).