Cable conductor forming device

By introducing lubricant coating and coolant spraying systems into the cable conductor molding device, the problems of temperature increase and friction during the cable conductor molding process are solved, and the product quality and service life are improved.

CN222268253UActive Publication Date: 2024-12-31HENAN MIDDLE EAST CROSS LINKED CABLE CO LTD
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Patent Information

Application Number
CN202421109447.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2024-12-31
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing cable conductor molding devices lack cooling functions, which leads to a rise in temperature during the forming and drawing of the cable, affecting product quality, and lack of automatic lubrication, which may lead to cable friction and physical damage.

Method used

A cable conductor forming device including a heating box, a drawing mold, a coating port, a transfer tube, a liquid storage tank, a cooling box, a spray head and a water pipe is designed to reduce friction by applying lubricant and cool down with a coolant spray.

Benefits of technology

It effectively reduces the friction between the cable and the pulling mold, extends the service life of the cable, and solves the problem of excessive cable temperature by cooling the coolant, improving the dimensional accuracy and appearance quality of the product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable conductor production, in particular to a cable conductor forming device which comprises a base, a heating box is fixedly connected to one side of the top of the base, a drawing die is fixedly connected to one side of the heating box, a die head is clamped in the drawing die, a smearing opening is formed in the inner surface of the die head, and the smearing opening is connected with the heating box. One end of the smearing opening is fixedly connected with a conveying pipe, and one end of the conveying pipe is fixedly connected with a liquid storage tank. According to the utility model, the temperature of the cable after the drawing work is completed may be too high, under the condition that the temperature of the cable is too high, the cable can be cooled by the spray heads installed on the two sides of the interior of the cooling box after the cable enters the cooling box, one end of each spray head is connected with a water pipe, and one end of each water pipe is connected with a water tank. The cooling liquid in the water tank can be transmitted to the spraying head through the water pipe, and the spraying head can spray water mist to the cable to cool the cable after receiving the cooling liquid, so that the effect of cooling the cable is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable conductor production, in particular to a cable conductor forming device. Background Art

[0002] The cable conductor forming device is a mechanical device specially used for producing cable conductors. Its main function is to stretch and form metal conductor materials through a series of precision molds to produce cable conductors with specific size, shape and physical properties. The device usually includes components such as traction system, mold system, cooling system, measurement and control system, and collection and packaging system. Through the coordinated operation of the automatic control system, the cable conductor forming device can efficiently and stably complete the entire production process from raw materials to finished products, meeting the manufacturing needs of cables of different specifications and uses.

[0003] A cable conductor rapid prototyping device disclosed in the Chinese utility model patent application disclosure CN216957571U includes a support base, a preheating box is welded on the top surface of the support base, and a first guide frame is welded on one side of the preheating box; in the utility model, by opening the electric heating wire installed on the inner wall of the preheating box, the electric heating wire is prompted to heat the metal conductor passing through the preheating box. In this process, by opening the induced draft fan on the support frame, the induced draft duct is prompted to introduce the hot air in the preheating box into the hollow plate, and then the hot air is passed into a plurality of U-shaped blowing hoods from the hollow plate. Since the bottom of the blowing hood is provided with an arc groove corresponding to the metal conductor, and the inner side of the blowing hood is provided with a plurality of air outlet holes corresponding to the drawing die, the blowing hood can perform secondary hot air heating on the metal conductor passing through the drawing die, so that the metal conductor can be heated by hot air before and during drawing, so as to achieve "softening" of the metal conductor, which has the advantages of preventing breakage and efficient drawing.

[0004] However, the device lacks the function of cooling the cable. When high heat is generated after the cable is pulled, the temperature of the cable will continue to rise during the molding and drawing process, which may cause thermal degradation of the material, reduce its strength or deteriorate its toughness, etc., affecting the dimensional accuracy and appearance quality of the product, causing the cable temperature to be too high. Not only that, the device also lacks the function of automatic lubrication. During the drawing process, since the drawing mold and the cable are in direct contact, the absence of lubrication may increase friction and may cause scratches on the cable surface, making the cable susceptible to physical damage during the pulling process, resulting in cable breakage. Utility Model Content

[0005] The purpose of the utility model is to provide a cable conductor forming device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A cable conductor forming device comprises a base, a heating box is fixedly connected to one side of the top of the base, a drawing die is fixedly connected to one side of the heating box, a die head is clamped inside the drawing die, a coating port is opened on the inner surface of the die head, a transmission pipe is fixedly connected to one end of the coating port, a liquid storage tank is fixedly connected to one end of the transmission pipe, a cable is slidably connected to one side of the drawing die, a drawing wheel is rotatably connected to one end of the cable, a cooling box is slidably connected to one side of the drawing wheel, a spray head is fixedly connected to the inner surface of the cooling box, a water pipe is fixedly connected to one end of the spray head, a water tank is fixedly connected to one end of the water pipe, a cable is slidably connected to one side of the cooling box, and a winder is rotatably connected to one end of the cable.

[0008] Preferably, a heating rod is fixedly connected to the interior of the heating box, and a top cover is clamped on the top of the heating box.

[0009] Preferably, a servo motor is fixedly connected to the middle of one side of the base, one end of the servo motor (19) is rotatably connected to a rotating shaft, and one end of the rotating shaft is fixedly connected to a bearing.

[0010] Preferably, a winding groove is opened on one side of the top of the base, a motor is fixedly connected to one side of the winding groove, one end of the motor is rotatably connected to a rotating shaft, and one end of the rotating shaft is fixedly connected to a winding machine.

[0011] Preferably, a control panel is fixedly connected to one side of the base, and a main switch is fixedly connected to one side of the control panel.

[0012] Preferably, one end of the drawing die is fixedly connected to a clamping die, and a fixing hole is provided on one side of the clamping die.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. A cable conductor forming device, a coating port is opened inside the die head at one end of the drawing die, one end of the coating port is connected to a transmission tube, and one end of the transmission tube is connected to a liquid storage tank. The lubricating liquid in the liquid storage tank will be transmitted to the coating port through the transmission tube, and the coating port can perform coating work. When the cable passes through the coating port in the die head, a layer of lubricating layer will be coated on the surface of the cable. After the lubricating layer is coated on the cable, the friction between the cable and the drawing die will be reduced, the wear of the drawing die will be reduced, and the service life of the cable will be extended, thereby achieving the effect of lubricating the cable.

[0015] 2. This kind of cable conductor forming device may have too high temperature of the cable after completing the drawing work. When the temperature of the cable is too high, after the cable enters the cooling box, the cable will be cooled by the spray heads installed on both sides of the cooling box. One end of the spray head is connected to a water pipe, and the other end of the water pipe is connected to a water tank. The coolant in the water tank will be transmitted to the spray head through the water pipe. After receiving the coolant, the spray head will spray water mist to cool the cable, thereby achieving the effect of cooling the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall appearance structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the heating box of the utility model;

[0018] Figure 3 This is a schematic diagram of the internal structure of the cooling box of the utility model;

[0019] Figure 4 It is a schematic diagram of the internal structure of the drawing die of the utility model.

[0020] In the figure: 1. Base; 2. Heating box; 3. Drawing die; 4. Die head; 5. Coating port; 6. Transmission pipe; 7. Liquid storage tank; 8. Cable; 9. Drawing wheel; 10. Cooling box; 11. Spray head; 12. Water pipe; 13. Water tank; 14. Winder; 15. Heating rod; 16. Top cover; 17. Bearing; 18. Rotating shaft; 19. Servo motor; 20. Control panel; 21. Main switch; 22. Clamping die; 23. Fixing hole; 24. Rolling groove; 25. Motor; 26. Rotating shaft. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:

[0023] A cable conductor forming device comprises a base 1, a heating box 2 is fixedly connected to one side of the top of the base 1, a drawing die 3 is fixedly connected to one side of the heating box 2, a die head 4 is clamped inside the drawing die 3, a coating port 5 is provided on the inner surface of the die head 4, a transmission tube 6 is fixedly connected to one end of the coating port 5, a liquid storage tank 7 is fixedly connected to one end of the transmission tube 6, a cable 8 is slidably connected to one side of the drawing die 3, a drawing wheel 9 is rotatably connected to one end of the cable 8, a cooling box 10 is slidably connected to one side of the drawing wheel 9, a spray head 11 is fixedly connected to the inner surface of the cooling box 10, and one end of the spray head 11 is fixedly connected to the A water pipe 12 is connected, one end of the water pipe 12 is fixedly connected to a water tank 13, one side of the cooling box 10 is slidably connected to a cable 8, one end of the cable 8 is rotatably connected to a winder 14, when in use, a heating box 2 is installed on one side of the top of the base 1, after the cable 8 enters the heating box 2, it will be heated and softened by the heating box 2 for shaping, after passing through the heating box 2, the cable 8 will enter the drawing die 3 installed on one side of the heating box 2, a coating port 5 is opened inside the die head 4 at one end of the drawing die 3, one end of the coating port 5 is connected to a transmission pipe 6, one end of the transmission pipe 6 is connected to a liquid storage tank 7, and the storage The lubricating liquid in the liquid tank 7 will be transmitted to the coating port 5 through the transmission tube 6, and the coating port 5 can perform the coating work. When the cable 8 passes through the coating port 5 in the die head 4, a lubricating layer will be coated on the surface of the cable 8. After the lubricating layer is coated on the cable 8, the friction between the cable 8 and the drawing die 3 will be reduced, the wear of the drawing die 3 will be reduced, and the service life of the cable 8 will be extended. After the cable 8 is coated with the lubricating liquid, the drawing work will be performed through the two drawing wheels 9. After the drawing work is completed, the temperature of the cable 8 may be too high. When the temperature of the cable 8 is too high, the cable 8. After the cable 8 enters the cooling box 10, the cable 8 will be cooled by the spray heads 11 installed on both sides of the cooling box 10. One end of the spray head 11 is connected to a water pipe 12, and one end of the water pipe 12 is connected to a water tank 13. The coolant in the water tank 13 will be transmitted to the spray head 11 through the water pipe 12. After receiving the coolant, the spray head 11 will spray water mist to cool the cable 8. A winder 14 is installed on one side of the cooling box 10, and the cable 8 will be collected and transmitted by the winder 14, thereby achieving the purpose of forming the conductor of the cable 8.

[0024] In this embodiment, preferably, a heating rod 15 is fixedly connected inside the heating box 2, and a top cover 16 is clamped on the top of the heating box 2. When in use, the heating rods 15 are installed on both sides of the inside of the heating box 2. Under the setting of the heating rods 15, the cable 8 can be heated and softened. Under the setting of the top cover 16, the heating box 2 can be opened to maintain the internal structure, so as to achieve the effect of heating the cable 8;

[0025] In this embodiment, preferably, a servo motor 19 is fixedly connected to the middle of one side of the base 1, and one end of the servo motor 19 is rotatably connected to a rotating shaft 18, and one end of the rotating shaft 18 is fixedly connected to a bearing 17. When in use, the servo motor 19 is installed in the middle of one side of the base 1, and the servo motor 19 can drive the rotating shaft 18 connected at one end to rotate. The bearing 17 is connected to one end of the rotating shaft 18, and the rotating shaft 18 drives the bearing 17 to rotate, so that the pulling wheel 9 can be rotated. When the pulling wheel 9 rotates, the cable 8 can be pulled, and the pulling effect has been achieved;

[0026] In this embodiment, preferably, a reel 24 is provided on one side of the top of the base 1, a motor 25 is fixedly connected to one side of the reel 24, one end of the motor 25 is rotatably connected to a rotating shaft 26, one end of the rotating shaft 26 is fixedly connected to a reel 14, when in use, a reel 24 is provided on one side of the base 1 for installing the reel 14, a motor 25 is installed on one side of the reel 24, one end of the motor 25 is connected to the rotating shaft 26, and the rotation 268 drives the reel 14 to collect the cable 8 through the rotation of the servo motor 25, thereby achieving the function of collecting the cable 8;

[0027] In this embodiment, preferably, a control panel 20 is fixedly connected to one side of the base 1, and a main switch 21 is fixedly connected to one side of the control panel 20. When in use, the control panel 20 is installed on one side of the base 1, and the device can be processed and operated through the control panel 20. The main switch 21 is installed on one side of the control panel 20, and the device can be turned on and off through the main switch 21, which has achieved the function of operating the device;

[0028] In the present embodiment, preferably, one end of the drawing die 3 is fixedly connected to a clamping die 22, and a fixing hole 23 is provided on one side of the clamping die 22. When in use, the clamping die 22 is installed at one end of the drawing die 3, and the clamping die 22 clamps and fixes the cable 8 when the cable 8 is being drawn. Fixing holes 23 are provided on both sides of the clamping die 22. When the clamping die 22 clamps the cable 8, the bolts are inserted into the fixing holes 23 and tightened to fix the cable 8, thereby achieving the function of clamping the cable 8.

[0029] When a cable 8 conductor forming device of the present embodiment is in use, a coating port 5 is opened inside the die head 4 at one end of the drawing die 3, one end of the coating port 5 is connected to a transmission tube 6, and one end of the transmission tube 6 is connected to a liquid storage tank 7. The lubricating liquid in the liquid storage tank 7 is transmitted to the coating port 5 through the transmission tube 6, and the coating port 5 can perform coating work. When the cable 8 passes through the coating port 5 in the die head 4, a layer of lubricating layer will be coated on the surface of the cable 8. After the cable 8 is coated with the lubricating layer, the friction between the cable 8 and the drawing die 3 is reduced, the wear of the drawing die 3 is reduced, and the service life of the cable 8 is extended. , thereby achieving the effect of lubricating the cable 8. During use, the temperature of the cable 8 may be too high after the pulling work is completed. When the temperature of the cable 8 is too high, after the cable 8 enters the cooling box 10, the cable 8 will be cooled by the spray heads 11 installed on both sides of the cooling box 10. One end of the spray head 11 is connected to a water pipe 12, and one end of the water pipe 12 is connected to a water tank 13. The coolant in the water tank 13 will be transmitted to the spray head 11 through the water pipe 12. After receiving the coolant, the spray head 11 will spray water mist to cool the cable 8, thereby achieving the effect of cooling the cable 8.

[0030] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A cable conductor forming device, characterized in that: The invention comprises a base (1), a heating box (2) is fixedly connected to one side of the top of the base (1), a drawing die (3) is fixedly connected to one side of the heating box (2), a die head (4) is clamped inside the drawing die (3), a coating port (5) is provided on the inner surface of the die head (4), one end of the coating port (5) is fixedly connected to a transmission pipe (6), one end of the transmission pipe (6) is fixedly connected to a liquid storage tank (7), and one side of the drawing die (3) is connected to a cable (8) for transmission. ), one end of the cable (8) is drivingly connected to a pulling wheel (9), one side of the pulling wheel (9) is fixedly connected to a cooling box (10), the inner surface of the cooling box (10) is fixedly connected to a spray head (11), one end of the spray head (11) is fixedly connected to a water pipe (12), one end of the water pipe (12) is fixedly connected to a water tank (13), one side of the cooling box (10) is drivingly connected to a cable (8), and one end of the cable (8) is drivingly connected to a winding machine (14).

2. A cable conductor forming device according to claim 1, characterized in that: A heating rod (15) is fixedly connected inside the heating box (2), and a top cover (16) is clamped on the top of the heating box (2).

3. A cable conductor forming device according to claim 1, characterized in that: A servo motor (19) is fixedly connected to the middle of one side of the base (1), one end of the servo motor (19) is rotatably connected to a rotating shaft (18), and one end of the rotating shaft (18) is fixedly connected to a bearing (17).

4. A cable conductor forming device according to claim 1, characterized in that: A winding groove (24) is provided on one side of the top of the base (1), a motor (25) is fixedly connected to one side of the winding groove (24), one end of the motor (25) is rotatably connected to a rotating shaft (26), and one end of the rotating shaft (26) is fixedly connected to a winding machine (14).

5. A cable conductor forming device according to claim 1, characterized in that: A control panel (20) is fixedly connected to one side of the base (1), and a main switch (21) is fixedly connected to one side of the control panel (20).

6. A cable conductor forming device according to claim 1, characterized in that: One end of the drawing die (3) is fixedly connected to a clamping die (22), and one side of the clamping die (22) is provided with a fixing hole (23).