Flow regulation equipment in nozzle production process

By designing flow regulation equipment during nozzle production, using cylinders and movable plates to control the drop speed of the nozzle, and treating wastewater through the water filter mesh plate and electric push rod, the damage and wastewater treatment problems caused by the rapid drop speed of the nozzle are solved, and the problem of wastewater treatment is achieved. Stable production and environmental cleanliness.

CN222268478UActive Publication Date: 2024-12-31NINGBO AIKEMI METAL IND & TRADE CO LTD
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Patent Information

Application Number
CN202421035993.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-13
Publication Date
2024-12-31
Estimated Expiration
2034-05-13

AI Technical Summary

Technical Problem

The nozzle falls too fast after forming, which may cause collisions, scratches, deformation or rupture, and the resulting wastewater is difficult to collect and clean.

Method used

A flow regulation equipment in the nozzle production process is designed, including a workbench, body, collection box, stamping mechanism, flow regulation mechanism and collection mechanism. Through the cooperation of the cylinder and the movable plate, the nozzle drop speed is accurately controlled and the water is filtered. The mesh plate and the electric push rod separate and discharge the wastewater.

Benefits of technology

Effectively control the drop speed of nozzles to prevent collisions and damage, while ensuring effective filtration and discharge of wastewater, maintaining the tidy production environment and resource utilization efficiency.

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Abstract

The utility model belongs to the technical field of nozzle production, and particularly relates to a flow adjusting device in a nozzle production process, which comprises a workbench, a machine body and a collecting box, the bottom of the machine body is fixedly connected to the upper surface of the workbench through a base, the bottom of the collecting box is fixedly connected to the upper surface of the workbench, and a stamping mechanism is arranged on the right side of the machine body. A flow adjusting mechanism is arranged in the machine body, and a collecting mechanism is arranged in the collecting box. And the collecting mechanism comprises a buffer collecting unit and a cleaning unit. According to the flow adjusting equipment in the nozzle production process, through cooperative use of a first movable plate, a second movable plate and an air cylinder in the flow adjusting mechanism, the falling speed of a nozzle from the interior of the machine body can be accurately controlled, and when the falling speed of the nozzle is too high, the position of the movable plate can be changed by adjusting the stretching amount of the air cylinder; therefore, the size of a nozzle falling channel is adjusted, and the falling speed is controlled.
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Description

Technical Field

[0001] The utility model relates to the technical field of nozzle production, in particular to flow regulating equipment in the nozzle production process. Background Art

[0002] A flow regulating device in the nozzle production process refers to a device specifically used to adjust and control the speed at which the nozzle is detached from the production line or mold after being formed in the nozzle manufacturing process. It aims to ensure that the nozzle can be detached from the production line at a stable and controllable speed after being formed, thereby ensuring the smooth progress of subsequent production processes.

[0003] If the nozzle falls too fast, it may collide or be damaged during the transmission process. This is because the nozzle does not have enough buffer time and is prone to collide with other parts or equipment on the production line, causing surface scratches, deformation, or even rupture. In addition, water is used to lower the temperature of the nozzle during the stamping process, and the waste water generated cannot be collected and cleaned.

[0004] Therefore, we propose a flow regulating device in the nozzle production process to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a flow regulating device in the nozzle production process to solve the problem of excessive nozzle falling speed causing surface scratches and deformation and cleaning of cooled waste water proposed in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a flow regulating device in the nozzle production process, comprising a workbench, a machine body and a collection box, wherein the bottom of the machine body is fixedly connected to the upper surface of the workbench through a base, the bottom of the collection box is fixedly connected to the upper surface of the workbench, a stamping mechanism is arranged on the right side of the machine body, a flow regulating mechanism is arranged inside the machine body, and a collection mechanism is arranged inside the collection box;

[0007] The collecting mechanism comprises a buffer collecting unit and a cleaning unit;

[0008] The buffer collection unit comprises a support block 1, a support block 2, a spring, a water filter mesh plate 1, a water filter mesh plate 2, an electric push rod, an outlet and a drop plate 2. The support block 1 and the support block 2 are fixedly connected to the middle of both sides inside the collection box. The bottom of the spring is respectively fixedly connected to the upper surface of the support block 1 and the support block 2. The top of the spring is respectively fixedly connected to the bottom of both sides of the water filter mesh plate 1. The left end of the water filter mesh plate 2 is overlapped with the left end of the water filter mesh plate 1. The electric push rod is arranged at the right end of the water filter mesh plate 1. The output end of the electric push rod is fixedly connected to the lower right end of the water filter mesh plate 2. The outlet is opened on the left side of the collection box. The drop plate 2 is fixedly connected to the outside of the outlet.

[0009] The cleaning unit includes a slide rail, a drainage hole, an extension block 1, a scraper and an extension block 2. The slide rail is opened on the front and rear sides of the collection box. The extension block 1 and the extension block 2 are respectively slidably connected to the inside of the slide rails on the front and rear sides of the collection box. The scraper is fixedly connected to a side of the extension block 1 and the extension block 2 that are close to each other. The drainage hole is opened at the lower right side of the collection box.

[0010] Preferably, the flow regulating mechanism includes a drop plate 1, a movable plate 1, a cylinder, a placement groove, and a movable plate 2. A discharge port is opened on the front of the machine body, the drop plate 1 is fixedly connected to the outside of the discharge port, the back of the movable plate 1 is fixedly connected to the left side of the front of the movable plate 2, the placement groove is opened on the right side of the discharge port, the movable plate 2 is movably connected to the inside of the placement groove, and cylinders are fixedly connected to both ends of the right side of the movable plate 1.

[0011] Preferably, the bottom of the scraper is in close contact with the bottom of the collection box. The close contact between the scraper and the bottom of the collection box can ensure that all wastewater can be effectively scraped off without leaving any dead corners during the cleaning process.

[0012] Preferably, the water filter screen plate 1 and the water filter screen plate 2 are composed of an aluminum frame and a filter screen. The aluminum frame is light and corrosion-resistant, and the filter screen can filter out water generated in the production of the nozzle.

[0013] Preferably, there are four springs divided into two groups, which are respectively arranged in front and behind the upper surfaces of support block one and support block two. The arrangement of multiple springs can provide a more uniform and stable supporting force, so that the water filter screen can remain stable when subjected to impact or vibration.

[0014] Preferably, the movable plate 1 has the same shape as the right side of the falling plate 1, and its bottom is in contact with the falling plate 1. The movable plate 1 and the falling plate 1 have the same shape and fit tightly, which can ensure that the material can pass smoothly and be evenly distributed when adjusting the flow rate.

[0015] Preferably, there are two electric push rods, which are respectively arranged at the front and rear of the right side of the water filter screen plate 1. The arrangement of the two electric push rods can ensure that the water filter screen plate 2 is subjected to uniform force when moving, avoiding deflection or jamming.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] 1. The flow regulating device in the nozzle production process can accurately control the speed of the nozzle falling from the inside of the machine body through the coordinated use of movable plate 1, movable plate 2 and cylinder in the flow regulating mechanism. When the nozzle falls too fast, the position of the movable plate can be changed by adjusting the extension and contraction of the cylinder, thereby adjusting the size of the nozzle falling channel and controlling the falling speed.

[0018] 2. The flow regulating device in the nozzle production process can effectively separate the wastewater after filtering through the filter screen plate 1 and the filter screen plate 2 through the buffer collection unit in the collection mechanism. At the same time, the setting of the drainage hole allows the filtered wastewater to be discharged smoothly from the collection box, avoiding the problem of wastewater accumulation and overflow. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall front structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall left side structure of the utility model;

[0021] Figure 3 It is a schematic diagram of the overall right side structure of the utility model;

[0022] Figure 4 This is a schematic diagram of the internal structure of the collection box of the utility model;

[0023] Figure 5 This is a schematic diagram of the internal structure of the collection box of the present utility model.

[0024] In the figure: 1 workbench, 2 machine body, 201 drop plate 1, 202 discharge port, 203 movable plate 1, 204 cylinder, 205 placement slot, 206 movable plate 2, 3 collection box, 301 slide rail, 302 drainage hole, 4 stamping mechanism, 5 base, 6 outlet, 601 drop plate 2, 701 extension block 1, 702 scraper, 703 extension block 2, 801 support block 1, 802 support block 2, 803 spring, 901 water filter screen plate 1, 902 water filter screen plate 2, 903 electric push rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 5The utility model provides a technical solution: a flow regulating device in the nozzle production process, including a workbench 1, a body 2 and a collecting box 3. The workbench 1 provides a stable working platform to support the body 2 and the collecting box 3 to ensure the stable operation of the entire equipment. The bottom of the body 2 is fixedly connected to the upper surface of the workbench 1 through the base 5, and the bottom of the collecting box 3 is fixedly connected to the upper surface of the workbench 1, which is used to collect wastewater and nozzles generated during the nozzle production process to ensure a clean production environment. At the same time, the internal collection mechanism effectively treats wastewater and waste residue to improve resource utilization efficiency. A stamping mechanism 4 is provided on the right side of the body 2, which is used to stamp and form the nozzle to ensure that the shape and size of the nozzle meet the design requirements and improve the product qualification rate. A flow regulating mechanism is provided inside the body 2, and a collecting mechanism is provided inside the collecting box 3;

[0027] The collecting mechanism includes a buffer collecting unit and a cleaning unit;

[0028] The buffer collection unit includes support block 1 801, support block 2 802, spring 803, water filter screen plate 1 901, water filter screen plate 2 902, electric push rod 903, outlet 6 and drop plate 2 602. Support block 1 801 and support block 2 802 are fixedly connected to the middle of both sides of the inside of the collection box 3 to provide a stable support structure to ensure the smooth operation of water filter screen plate 1 901 and water filter screen plate 2 902. The bottom of the spring 803 is fixedly connected to the upper surface of support block 1 801 and support block 2 802 respectively. There are four springs 803, which are divided into two groups and are respectively arranged in front and behind the upper surface of support block 1 801 and support block 2 802 to buffer the impact force when the nozzle falls, prevent the water filter screen plate from being damaged, and ensure that the wastewater can smoothly pass through the water filter screen plate into the bottom of the collection box 3. The left end of the second water filter screen plate 902 overlaps the left end of the first water filter screen plate 901, the electric push rod 903 is set at the right end of the first water filter screen plate 901, and the output end of the electric push rod 903 is fixedly connected to the lower right end of the second water filter screen plate 902. There are two electric push rods 903, which are respectively set at the front and back of the right side of the first water filter screen plate 901 to control the lifting and lowering of the second water filter screen plate 902 so that the nozzle above the second water filter screen plate can be collected through the outlet 6. The outlet 6 is opened on the left side of the collection box 3, and the second drop plate 602 is fixedly connected to the outside of the outlet 6 to facilitate the collection of the nozzle;

[0029] The cleaning unit includes a slide rail 301, a drainage hole 302, an extension block 1 701, a scraper 702 and an extension block 2 703. The slide rail 301 is provided at the front and rear sides of the collection box 3 to provide a sliding track for the extension block 1 701 and the extension block 2 703, ensuring that the scraper 702 can move smoothly along the bottom of the collection box. The extension block 1 701 and the extension block 2 703 are respectively slidably connected to the inside of the slide rail 301 at the front and rear sides of the collection box 3. The scraper 702 is fixedly connected to the side of the extension block 1 701 and the extension block 2 703 close to each other. The bottom of the scraper 702 is in contact with the bottom of the collection box 3. The combination is used to scrape off the wastewater residue at the bottom of the collection box 3 to ensure the cleanliness of the inside of the collection box 3. The drainage hole 302 is provided at the lower right side of the collection box 3 to facilitate the discharge of wastewater from the collection box and keep the inside of the collection box 3 clean.

[0030] The flow regulating mechanism includes a drop plate 201, a movable plate 203, a cylinder 204, a placement slot 205, and a movable plate 206. A discharge port 202 is provided on the front of the machine body 2. The drop plate 201 is fixedly connected to the outside of the discharge port 202, serving as a guide plate for the nozzle to fall, ensuring that the nozzle falls smoothly. The back of the movable plate 203 is fixedly connected to the left side of the front of the movable plate 206. The placement slot 205 is provided on the right side of the discharge port 202, providing a movable space for the movable plate 206 to ensure the flexibility of flow regulation. The movable plate 206 is movably connected to the inside of the placement slot 205. The cylinders 204 are fixedly connected to both ends of the right side of the movable plate 203. The shape of the movable plate 203 is the same as that of the right side of the drop plate 201. Its bottom is fitted with the drop plate 201. The opening size between the movable plate 1 203 and the movable plate 206 is controlled by the extension and contraction of the cylinder 204, thereby adjusting the flow rate of the nozzle falling, ensuring the stability and efficiency of the production process.

[0031] Working principle: When working, the punching mechanism 4 first punches and forms the nozzle, and the nozzle after completion is adjusted by the flow regulating mechanism inside the machine body 2. The cylinder 204 drives the movable plate 1 203 and the movable plate 2 206 to move in the placement groove 205, changing the opening size between the two, thereby controlling the number of nozzles falling from the discharge port 202, and the adjusted nozzles then slide from the drop plate 1 201 and enter the collection box 3. Inside the collection box 3, the nozzle and wastewater first fall on the water filter screen 1 901. The water filter screen 1 901 and the water filter screen 2 902 are supported by springs 803, which have a certain buffering effect, can prevent the nozzle from directly impacting the bottom of the collection box 3, and allow the wastewater to flow into the bottom of the collection box 3 through the water filter screen.

[0032] When it is necessary to clean the nozzles or wastewater on the water filter screen, the electric push rod 903 drives the second water filter screen 902 to rise, so that the nozzles on the first water filter screen 901 and the wastewater are collected through the outlet 6 and the second drop plate 602. At the same time, the scraper 702 of the cleaning unit slides along the slide rail 301 at the bottom of the collection box 3 under the drive of the extension block 1 701 and the extension block 2 703, and scrapes off the wastewater residue at the bottom. The cleaned wastewater is discharged from the collection box 3 through the drainage hole 302 to ensure the cleanliness of the inside of the collection box 3.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A flow regulating device in a nozzle production process, comprising a workbench (1), a machine body (2) and a collection box (3), characterized in that: The bottom of the machine body (2) is fixedly connected to the upper surface of the workbench (1) via a base (5); the bottom of the collection box (3) is fixedly connected to the upper surface of the workbench (1); a punching mechanism (4) is provided on the right side of the machine body (2); a flow regulating mechanism is provided inside the machine body (2); and a collection mechanism is provided inside the collection box (3); The collecting mechanism comprises a buffer collecting unit and a cleaning unit; The buffer collection unit comprises a support block 1 (801), a support block 2 (802), a spring (803), a water filter screen plate 1 (901), a water filter screen plate 2 (902), an electric push rod (903), an outlet (6) and a drop plate 2 (602); the support block 1 (801) and the support block 2 (802) are fixedly connected to the middle of both sides inside the collection box (3); the bottom of the spring (803) is fixedly connected to the upper surface of the support block 1 (801) and the upper surface of the support block 2 (802), respectively. The top of the spring (803) is respectively fixedly connected to the bottom of both sides of the water filter screen plate 1 (901), the left end of the water filter screen plate 2 (902) is overlapped with the left end of the water filter screen plate 1 (901), the electric push rod (903) is arranged at the right end of the water filter screen plate 1 (901), the output end of the electric push rod (903) is fixedly connected to the lower right end of the water filter screen plate 2 (902), the outlet (6) is opened on the left side of the collection box (3), and the drop plate 2 (602) is fixedly connected to the outside of the outlet (6); The cleaning unit comprises a slide rail (301), a drainage hole (302), an extension block 1 (701), a scraper (702) and an extension block 2 (703); the slide rail (301) is provided at the front and rear sides of the collection box (3); the extension block 1 (701) and the extension block 2 (703) are respectively slidably connected to the inside of the slide rail (301) at the front and rear sides of the collection box (3); the scraper (702) is fixedly connected to a side of the extension block 1 (701) and the extension block 2 (703) close to each other; and the drainage hole (302) is provided at the lower right side of the collection box (3).

2. The flow regulating device in the nozzle production process according to claim 1, characterized in that: The flow regulating mechanism comprises a drop plate 1 (201), a movable plate 1 (203), a cylinder (204), a placement groove (205), and a movable plate 2 (206); a discharge port (202) is provided on the front of the machine body (2); the drop plate 1 (201) is fixedly connected to the outside of the discharge port (202); the back of the movable plate 1 (203) is fixedly connected to the left side of the front of the movable plate 2 (206); the placement groove (205) is provided on the right side of the discharge port (202); the movable plate 2 (206) is movably connected to the inside of the placement groove (205); and the cylinders (204) are fixedly connected to both ends of the right side of the movable plate 1 (203).

3. The flow regulating device in the nozzle production process according to claim 1, characterized in that: The bottom of the scraper (702) is in contact with the bottom of the collection box (3).

4. The flow rate regulating device in the nozzle production process according to claim 1, characterized in that: The water filter screen plate 1 (901) and the water filter screen plate 2 (902) are composed of an aluminum frame and a filter screen.

5. The flow rate regulating device in the nozzle production process according to claim 1, characterized in that: There are four springs (803), which are divided into two groups and are respectively arranged on the front and rear surfaces of the support block 1 (801) and the support block 2 (802).

6. The flow rate regulating device in the nozzle production process according to claim 2, characterized in that: The shape of the movable plate 1 (203) is the same as the shape of the right side of the falling plate 1 (201), and its bottom is in contact with the falling plate 1 (201).

7. The flow rate regulating device in the nozzle production process according to claim 1, characterized in that: There are two electric push rods (903), which are respectively arranged at the front and rear of the right side of the water filter screen plate 1 (901).