Feed straightening roll for cable processing

By introducing a quick disassembly mechanism and a straightening mechanism into the cable processing feed straightening roller, the problem of difficulty in removing traditional straightening rollers is solved, the rapid disassembly of straightening rollers and efficient straightening of cables is achieved, and the production efficiency is improved.

CN222268517UActive Publication Date: 2024-12-31QINGDAO YUHUA WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202420696618.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-07
Publication Date
2024-12-31
Estimated Expiration
2034-04-07

AI Technical Summary

Technical Problem

The difficulty in removing and replacing the straightening rollers in traditional cable straightening devices leads to low production efficiency and needs to be sent back to the manufacturer for repair.

Method used

A cable processing feed straightening roller including a quick disassembly mechanism and a straightening mechanism is designed. By rotating the limit ring and the slot counterclockwise, the rapid removal of the straightening roller is achieved, and the motor drives the gear system to drive the correcting. Straight rollers perform cable traction conveying and straightening.

Benefits of technology

It realizes rapid disassembly of straightening rollers and efficient straightening of cables, reducing maintenance time and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable straightening, and discloses a cable processing feeding straightening roll which comprises a working box, a mounting plate is arranged at the bottom of the inner wall of the working box, a straightening mechanism is arranged on one face, close to the inner wall of one side of the working box, of the mounting plate, and quick dismounting mechanisms for quickly dismounting the straightening mechanism are arranged on the two sides of the straightening mechanism. A driving device for driving the straightening mechanism is arranged on the outer wall of the other side of the mounting plate, the quick dismounting mechanism comprises a plurality of first rotating shafts arranged on the outer wall of one side of the mounting plate, a first clamping groove is formed in the outer wall of one side of each first rotating shaft, and the outer wall of each first rotating shaft is sleeved with a limiting circular ring. According to the quick dismounting device for the straightening roll, the quick dismounting mechanism is arranged, when the straightening roll needs to be dismounted, repaired and maintained, a limiting circular ring is rotated anticlockwise, a second clamping groove is aligned with a first clamping groove, the two ends of a second rotating shaft are lifted, and then the effect of quickly dismounting the straightening roll is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable straightening, in particular to a cable processing feeding straightening roller. Background Art

[0002] When the cable is processed, there is a certain temperature difference between the inside and outside, the upper and lower surfaces of the processed raw materials, as well as the uneven cooling during the rolling process and unreasonable pressure control, which will cause uneven extension of the rolled piece. Subsequently, under the influence of factors such as the black mark and cooling caused by the roller stop, the cable often has shape defects. In order to ensure that the straightness of the cable meets the product requirements, the hot-rolled cable must be straightened.

[0003] However, the straightening rollers in traditional cable straightening devices are usually fixed on both sides of the machine. When the straightening rollers need to be removed and replaced, the removal is troublesome and the machine needs to be sent back to the manufacturer for repair, which delays the operation of the machine and reduces production efficiency. Therefore, it is urgent to solve this problem. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a cable processing feeding straightening roller.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A cable processing feed straightening roller comprises a working box, a mounting plate is provided at the bottom of the inner wall of the working box, a straightening mechanism is provided on the side of the mounting plate close to the inner wall of one side of the working box, quick-release mechanisms for quick assembly and disassembly of the straightening mechanism are provided on both sides of the straightening mechanism, and a driving device for driving the straightening mechanism is provided on the outer wall of the other side of the mounting plate;

[0007] The quick-release mechanism includes a plurality of first rotating shafts provided on an outer wall of one side of the mounting plate, a first clamping groove is opened on an outer wall of one side of the first rotating shaft, a limiting ring is sleeved on the outer wall of the first rotating shaft, a second clamping groove is opened on an outer wall of one side of the limiting ring, and the second clamping groove is communicated with the first clamping groove, a ratchet is fixed to the outer wall of the limiting ring near the mounting plate, a pawl is rotatably connected to the outer wall of the mounting plate near the ratchet, and the pawl is adapted to the ratchet, and the limiting ring can be rotated counterclockwise to quickly remove the straightening roller.

[0008] As a further solution of the utility model, a plurality of fixed blocks are fixed on the top and bottom of the mounting plate, a lifting rod is slidably provided on the top of the fixed block, and the lifting rod passes through the top and bottom of the fixed block, and the bottom of the lifting rod is fixed to one end of the top of the pawl.

[0009] As a further solution of the utility model, a spring is fixed at the bottom of the fixed block, the bottom of the spring is fixed to the top of the pawl, and the spring is located on the outer wall of the lifting rod. A straightening mechanism is provided on the outer wall on the side where the two first rotating shafts are close to each other. When one of the straightening rollers rotates, the cable will be pulled and moved in the cable trough and straightened.

[0010] As a further solution of the utility model, the straightening mechanism includes a card block adapted to the first card slot, and the card block is adapted to the second card slot, and the same second rotating shaft is fixed to the mutually adjacent sides of the two card blocks, and a straightening roller is fixed to the outer wall of the second rotating shaft.

[0011] As a further solution of the utility model, a cable groove is provided on the outer wall of the straightening roller, and a driving device is provided on the outer wall of the mounting plate on a side away from the straightening roller.

[0012] As a further solution of the present utility model, the driving device includes a first gear fixed to the outer wall of one of the first rotating shafts, a motor is installed on one side outer wall of the first gear, and the motor is connected to one side outer wall of the first rotating shaft, a second gear is provided at the bottom of one side outer wall of the mounting plate, the second gear is fixed to the outer wall of another first rotating shaft, and the first gear is meshed with the second gear.

[0013] As a further solution of the utility model, support frames are fixed at both ends of the bottom of the working box, a feed port is provided on the outer wall of one end of the working box close to the second gear, a discharge port is provided on the outer wall of the other end of the working box, and a through slot is provided on the bottom of the inner wall of one side of the working box.

[0014] The beneficial effects of the utility model are:

[0015] The utility model is provided with a quick-disassembly mechanism, when the straightening roller needs to be disassembled for repair and maintenance, the limiting ring is rotated counterclockwise to align the second clamping groove with the first clamping groove, and the two ends of the second rotating shaft are lifted, thereby achieving the effect of quickly disassembling the straightening roller.

[0016] The utility model is provided with a straightening mechanism. When the motor is running, the motor will drive the first rotating shaft to rotate. At this time, the upper and lower straightening rollers will rotate. At this time, the cable will be pulled and moved in the cable trough and straightened. At this time, two of the straightening rollers will transport the cable from the cable trough to another cable trough, thereby achieving the effect of pulling, transporting and straightening the cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional structural schematic diagram of a cable processing feed straightening roller proposed by the utility model;

[0018] Figure 2This is a schematic diagram of a first partial cross-sectional structure of a cable processing feed straightening roller proposed by the utility model;

[0019] Figure 3 This is a schematic diagram of the second partial structure of a cable processing feed straightening roller proposed by the utility model;

[0020] Figure 4 This is a schematic diagram of the third partial structure of a cable processing feed straightening roller proposed by the utility model;

[0021] Figure 5 This is a schematic diagram of the fourth partial structure of a cable processing feed straightening roller proposed by the utility model.

[0022] In the figure: 1. working box; 2. supporting frame; 3. feeding port; 4. mounting plate; 6. straightening roller; 7. first rotating shaft; 8. first clamping slot; 9. limiting ring; 10. second clamping slot; 11. ratchet; 12. pawl; 13. lifting rod; 14. fixing block; 15. spring; 16. second rotating shaft; 17. clamping block; 18. cable trough; 19. first gear; 20. second gear; 21. motor; 22. through slot; 23. discharging port. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] Reference Figure 1-Figure 5 A cable processing feed straightening roller comprises a working box 1, a mounting plate 4 is provided at the bottom of the inner wall of the working box 1, a straightening mechanism is provided on the side of the mounting plate 4 and the inner wall of one side of the working box 1 close to each other, quick-release mechanisms for quickly disassembling and assembling the straightening mechanism are provided on both sides of the straightening mechanism, and a driving device for driving the straightening mechanism is provided on the outer wall of the other side of the mounting plate 4;

[0026] The quick-release mechanism includes a plurality of first rotating shafts 7 provided on the outer wall of one side of the mounting plate 4, a first clamping groove 8 is opened on the outer wall of one side of the first rotating shaft 7, a limiting ring 9 is sleeved on the outer wall of the first rotating shaft 7, a second clamping groove 10 is opened on the outer wall of one side of the limiting ring 9, and the second clamping groove 10 is communicated with the first clamping groove 8, a ratchet 11 is fixed to the outer wall of the limiting ring 9 near the mounting plate 4, a pawl 12 is rotatably connected to the outer wall of the mounting plate 4 near the ratchet 11, and the pawl 12 is adapted to the ratchet 11, and the straightening roller 6 can be quickly removed by rotating the limiting ring 9 counterclockwise.

[0027] In this embodiment, a plurality of fixing blocks 14 are fixed to the top and bottom of the mounting plate 4, a lifting rod 13 is slidably provided on the top of the fixing block 14, and the lifting rod 13 passes through the top and bottom of the fixing block 14, and the bottom of the lifting rod 13 is fixed to one end of the top of the pawl 12.

[0028] In this embodiment, a spring 15 is fixed to the bottom of the fixed block 14, the bottom of the spring 15 is fixed to the top of the pawl 12, and the spring 15 is located on the outer wall of the lifting rod 13. A straightening mechanism is provided on the outer wall on the side where the two first rotating shafts 7 are close to each other. When one of the straightening rollers 6 rotates, the cable will be pulled and moved and straightened in the cable groove 18.

[0029] In this embodiment, the straightening mechanism includes a block 17 adapted to the first slot 8, and the block 17 is adapted to the second slot 10, and the same second rotating shaft 16 is fixed to the side of the two blocks 17 close to each other, and the outer wall of the second rotating shaft 16 is fixed to the straightening roller 6.

[0030] In this embodiment, a cable groove 18 is provided on the outer wall of the straightening roller 6 , and a driving device is provided on the outer wall of the mounting plate 4 on a side away from the straightening roller 6 .

[0031] In this embodiment, the driving device includes a first gear 19 fixed to the outer wall of one of the first rotating shafts 7, a motor 21 is installed on one side outer wall of the first gear 19, and the motor 21 is connected to one side outer wall of the first rotating shaft 7, a second gear 20 is provided at the bottom of one side outer wall of the mounting plate 4, the second gear 20 is fixed to the outer wall of another first rotating shaft 7, and the first gear 19 is meshed with the second gear 20.

[0032] In this embodiment, support frames 2 are fixed at both ends of the bottom of the working box 1, a feed port 3 is provided on the outer wall of one end of the working box 1 close to the second gear 20, a discharge port 23 is provided on the outer wall of the other end of the working box 1, and a through slot 22 is provided on the bottom of the inner wall of one side of the working box 1.

[0033] Working principle: when in use, first put the cable to be straightened into the feed port 3, and then run the motor 21. At this time, the motor 21 will drive the first shaft 7 to rotate, and the first shaft 7 will drive the first gear 19 to rotate, and the first gear 19 will drive the second gear 20 to rotate, and the first shaft 7 will drive the second shaft 16 to rotate. At this time, the upper and lower straightening rollers 6 will rotate, and the cable will be pulled, moved and straightened in the cable trough 18. At this time, two of the straightening rollers 6 will transport the cable from the cable trough 18 to another cable trough 18, thereby achieving the effect of traction, transportation and straightening of the cable. When the straightening rollers 6 need to be During disassembly and maintenance, the limiting ring 9 is rotated counterclockwise to align the second slot 10 with the first slot 8, and the two ends of the second rotating shaft 16 are lifted, thereby achieving the effect of quickly removing the straightening roller 6. When the first rotating shaft 7 is rotating, the pawl 12 will limit the ratchet 11 to prevent the second slot 10 from rotating with the first rotating shaft 7. At this time, the spring 15 will limit the pawl 12 to prevent the pawl 12 from bouncing up when the machine is operating. When the cable is transported from each cable slot 18, the straightened cable will be discharged from the discharge port 23. At this time, the staff will collect the cables and proceed to the next step.

[0034] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0035] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.

[0037] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A cable processing feed straightening roller, comprising a working box (1), characterized in that: A mounting plate (4) is provided at the bottom of the inner wall of the working box (1); a straightening mechanism is provided on a side of the mounting plate (4) close to the inner wall of one side of the working box (1); quick-release mechanisms for quickly assembling and disassembling the straightening mechanism are provided on both sides of the straightening mechanism; and a driving device for driving the straightening mechanism is provided on the outer wall of the other side of the mounting plate (4); The quick release mechanism comprises a plurality of first rotating shafts (7) provided on the outer wall of one side of the mounting plate (4); a first clamping groove (8) is provided on the outer wall of one side of the first rotating shaft (7); a limiting ring (9) is sleeved on the outer wall of one side of the limiting ring (9); a second clamping groove (10) is provided on the outer wall of one side of the limiting ring (9); and the second clamping groove (10) is communicated with the first clamping groove (8); a ratchet (11) is fixed on the outer wall of the limiting ring (9) close to the mounting plate (4); and a ratchet pawl (12) is rotatably connected to the outer wall of the mounting plate (4) close to the ratchet (11), and the ratchet pawl (12) is adapted to the ratchet (11).

2. The cable processing feed straightening roller according to claim 1, characterized in that: A plurality of fixing blocks (14) are fixed at the top and bottom of the mounting plate (4); a lifting rod (13) is slidably provided at the top of the fixing block (14); and the lifting rod (13) passes through the top and bottom of the fixing block (14); and the bottom of the lifting rod (13) is fixed to one end of the top of the ratchet (12).

3. The cable processing feed straightening roller according to claim 2, characterized in that: A spring (15) is fixed at the bottom of the fixing block (14), the bottom of the spring (15) is fixed to the top of the ratchet (12), and the spring (15) is located on the outer wall of the lifting rod (13), and a straightening mechanism is provided on the outer wall of the side where the two first rotating shafts (7) are close to each other.

4. The cable processing feed straightening roller according to claim 3, characterized in that: The straightening mechanism comprises a clamping block (17) adapted to the first clamping slot (8), and the clamping block (17) is adapted to the second clamping slot (10), and a second rotating shaft (16) is fixed to a mutually adjacent surface of the two clamping blocks (17), and a straightening roller (6) is fixed to an outer wall of the second rotating shaft (16).

5. The cable processing feed straightening roller according to claim 4, characterized in that: The outer wall of the straightening roller (6) is provided with a cable groove (18), and the outer wall of the mounting plate (4) on a side away from the straightening roller (6) is provided with a driving device.

6. The cable processing feed straightening roller according to claim 5, characterized in that: The driving device comprises a first gear (19) fixed to the outer wall of one of the first rotating shafts (7); a motor (21) is installed on one side outer wall of the first gear (19), and the motor (21) is connected to one side outer wall of the first rotating shaft (7); a second gear (20) is provided at the bottom of one side outer wall of the mounting plate (4); the second gear (20) is fixed to the outer wall of another first rotating shaft (7), and the first gear (19) is meshed with the second gear (20).

7. The cable processing feed straightening roller according to claim 1, characterized in that: Support frames (2) are fixed at both ends of the bottom of the working box (1); a feed port (3) is provided on the outer wall of one end of the working box (1) close to the second gear (20); a discharge port (23) is provided on the outer wall of the other end of the working box (1); and a through slot (22) is provided at the bottom of the inner wall of one side of the working box (1).