Tensioning structure with adjustable cutting distance and combined wire saw using tensioning structure
By using a wire rail and slip frame structure in the diamond wire saw machine, combined with the spacing adjustment device and the drive motor, the free adjustment of the tension wheel spacing is achieved, which solves the problem of idle tension wheels and limited cutting spacing adjustment, and improves the Cutting accuracy and intelligent level of equipment.
Patent Information
- Application Number
- CN202420928353.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The tensioning wheels of existing diamond wire saws are prone to idle corrosion when cutting sheets of different thicknesses, and the adjustment of cutting spacing is limited by the fixed wheel groove spacing, which cannot meet the cutting needs of different thicknesses.
The structure of the line rail and sliding frame is adopted to enable the tensioning wheel to move axially along the line rail, and the moving distance of the sliding frame is controlled through the spacing adjustment device, so as to achieve free adjustment of the spacing of the tensioning wheel, combining the driving motor and the wing rod design , precisely control the movement of the slide frame to ensure synchronous adjustment and fine adjustment of the tensioner.
Prevent the tensioning wheels from idle, extend the service life, realize effective tensioning of rope saws at different spacings, improve cutting accuracy and efficiency, simplify operation processes, and improve the intelligence level of the equipment.
Smart Images

Figure CN222268888U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of rope saw machine preparation, in particular to a tensioning structure with adjustable cutting spacing and a combined rope saw machine using the structure. Background Art
[0002] The diamond wire saw machine mainly relies on the flexibility of the diamond beaded rope and the rigidity of the diamond particles to complete the cutting target operation of various materials. Therefore, the diamond beaded rope must have a certain tension and keep the tension constant to ensure normal cutting operation; during the cutting operation, the radial feed speed of the beaded rope must be properly adjusted according to the size of the feed force to avoid excessive tension of the beaded rope, which may cause the beaded rope to wear too quickly or break; in addition, in order to facilitate the installation and replacement of the beaded rope, the initial installation distance between the driving wheel and the guide wheel of the diamond wire saw machine should be able to adapt to the length error of the diamond wire saw machine beaded rope, ensure that the beaded rope can have the necessary tension after installation, and facilitate its replacement. Therefore, the diamond wire saw machine needs to set up a set of tensioning devices to ensure the initial tension of the beaded rope, the stable tension during the processing process, and the convenience of disassembly and assembly.
[0003] The prior art CN201310428139.1 discloses a new tension adjustment mechanism for a multi-rope diamond wire saw, comprising a plurality of tension adjustment units, each of which comprises a tensioning wheel and a tensioning drive device; each tensioning wheel is evenly formed with two rope grooves; each tension adjustment unit is flat; a plurality of tension adjustment units are arranged in a tension adjustment unit row, and a plurality of rows of tension adjustment unit rows are arranged in a staggered manner, and the tension adjustment units in the alternate rows correspond to each other, and the distances between the planes where the adjacent rope grooves are located are equal. Although the utility model can facilitate people to use it simultaneously or select one of them, it still has the following problems:
[0004] 1. In order to achieve the separate tensioning of the rope saw, most of the tensioning wheels use relatively independent tensioning mechanisms. Therefore, the tensioning wheels cannot rotate without the drive of the rope saw. Therefore, when cutting plates of different thicknesses, some tensioning wheels do not participate in the work. The idle tensioning wheels are prone to rust, which affects the service life and also brings difficulties to the maintenance of the equipment.
[0005] 2. The cutting spacing of the current gang saw machines on the market is adjusted by hanging ropes between different wheel grooves. This adjustment method limits the thickness of the plate and can only cut thickness specifications that are integer multiples of the groove width. Utility Model Content
[0006] In view of this, the purpose of the utility model is to provide a tensioning structure with adjustable cutting spacing and a combined rope saw machine using the same structure, wherein a linear rail is used to enable a sliding frame on which a tensioning wheel is installed to move horizontally, so that the distance of the tensioning wheel can be adjusted, and a spacing adjustment device is used to mechanically control the moving distance of the sliding frame, so as to achieve precise adjustment of the spacing of the tensioning wheel, and the spacing adjustment device is also used to make corresponding adjustments to the driving wheel and the driven wheel of the rope saw machine, so as to achieve precise adjustment of the cutting distance of the rope saw machine.
[0007] The technical solution adopted by the utility model to solve its technical problems is:
[0008] Provided is a tensioning structure with adjustable cutting spacing and a combined wire saw machine using the same, comprising: a base, a tensioning wheel, a tensioning component, and a spacing adjustment device;
[0009] Linear rails are provided on both sides of the upper end of the base along the axial direction of the base, and a plurality of sliding frames are provided on the linear rails at intervals. The sliding frames are arranged across the linear rails and can move axially along the linear rails. The tensioning wheel is arranged on the corresponding sliding frame through a tensioning component and can move synchronously with the sliding frame along the linear rails. The spacing adjustment device is arranged on one side of the base and is transmission-connected to the sliding frame, and the spacing adjustment device can control the sliding frame to move axially along the linear rails.
[0010] It should be noted that the cutting spacing of the existing multi-rope saw machines is adjusted by hanging the rope saw on different wheel grooves. In order to achieve separate tensioning of the rope saw, relatively independent tensioning mechanisms are mostly used between the tensioning wheels. Therefore, the tensioning wheel cannot rotate without the drive of the rope saw, which can easily cause the non-operating tensioning wheel to rust and thus affect its service life. In addition, since the spacing between the wheel trains is fixed, only fixed values can be used when adjusting the cutting thickness of the rope saw, and the scope of application is small. Therefore, this scheme arranges a linear rail and a sliding frame on the base so that the tensioning wheel can move axially with the sliding frame, and uses a spacing adjustment device (adding a gasket between the tensioning wheels) to control the moving distance of the sliding frame, so that the spacing of the tensioning wheels can be freely adjusted, so as to facilitate the tensioning of rope saws at different spacings and prevent the tensioning wheel from being idle, so as to ensure the service life of the rope saw machine.
[0011] Preferably, the spacing adjustment device includes a positioning plate, a sliding rod, a wing-spreading rod, a driving motor, and an adjusting rod. The positioning plate is arranged on one side of the base, and a positioning shaft is arranged on the upper surface of the end thereof away from the base. One end of the wing-spreading rod is arranged on the positioning shaft so that it can rotate around the positioning shaft. The other end of the wing-spreading rod is transmission-connected to the driving motor through the adjusting rod, and the wing-spreading rod is controlled by the driving motor to rotate horizontally around the positioning shaft. One end of the sliding rod is connected to the sliding frame, and the other end is hinged to the wing-spreading rod rotating shaft, and the sliding rods are arranged parallel to each other along the axial direction of the sliding frame.
[0012] It should be noted that the drive motor can adopt a servo motor to facilitate the precise control of the spacing adjustment, and through the design of the wing-spreading rod, the synchronous adjustment of multiple sliding frames can be realized, thereby improving the work efficiency; the principle of spacing adjustment in this scheme is: the cooperation of the drive motor and the adjustment rod is used to control the rotation of the wing-spreading rod in the horizontal plane, so that it rotates between being parallel to the axis of the base and being deflected to a certain angle, so as to change the distance between the wing-spreading rod and the base, thereby changing the distance between the sliding rods, and then using the sliding rod to drive the movement of the sliding frame to realize the adjustment of the spacing of the tensioning wheels.
[0013] Preferably, the wing-spanning rod comprises at least one wing-spanning section, and rotating shafts connected to the sliding rods are equidistantly arranged on the wing-spanning section, the sliding rod is hinged to the rotating shaft, and the driving motor controls the spacing between the sliding frames by controlling the rotation angle of the wing-spanning section.
[0014] It should be noted that by equidistantly arranging the rotating shafts, the slide bars can always remain parallel to each other during operation, so that the moving distance of the slide frame can be kept consistent, thereby accurately controlling the moving distance of the slide frame, achieving more precise spacing adjustment, and improving the adjustment accuracy and flexibility.
[0015] Preferably, the sliding frame includes a sliding plate and a positioning slot. Positioning slots are provided below the two ends of the sliding plate corresponding to the linear rail. The positioning slots are connected to the linear rail. Bushings are provided above the two ends of the sliding plate for the sliding rod to pass through. The sliding rod is arranged in the bushing and can move axially.
[0016] It should be noted that the sliding plate can be connected to the linear rail through the positioning slot to prevent the sliding frame from sliding off the linear rail, ensuring that the sliding frame can move stably along the linear rail, and the sliding rod is set in the shaft sleeve. When the wing-spreading rod rotates, the distance between the wing-spreading rod and the sliding frame changes due to the change in angle, and the sliding rod needs to be extended or shortened. Therefore, the shaft sleeve is set to enable the sliding rod to move in the axial direction of the sliding frame at any time to ensure the normal operation of the spacing adjustment device.
[0017] Preferably, the tensioning component includes a tensioning cylinder, a fixed seat, a guide column, a connecting plate and a tensioning wheel; the tensioning wheel is rotatably fixed to the fixed seat through the connecting plate, the tensioning cylinder is vertically fixed to the sliding frame, and its driving end is connected to the lower end of the fixed seat, guide columns are provided on the sliding frames on both sides of the tensioning cylinder, and the upper ends of the guide columns are connected to the fixed seat.
[0018] It should be noted that the fixed seat is moved upward by the tensioning cylinder, so that the tensioning wheel can move upward to achieve tensioning of the rope saw, and the guide shaft is used to guide the moving direction of the fixed seat to ensure the stability of the movement. The cooperation of the tensioning cylinder and the guide column can realize fast and accurate adjustment of the tensioning force, ensuring the stability and reliability of the tensioning wheel during operation.
[0019] Preferably, the base is provided with through slots for the tensioning cylinder and the guide column to pass through along the base axis; the tensioning cylinder and the guide column are arranged on the sliding frame through the through slots and can move axially along the through slots.
[0020] It should be noted that the design of the through slot enables the tensioning component to be smoothly connected to the sliding frame without affecting the movement of the sliding frame, and at the same time, it also improves the compactness and stability of the entire structure.
[0021] A combined wire saw machine, comprising: a portal frame, a lifting device, and a cutting device, wherein the cutting device is arranged on the portal frame through the lifting device, and the cutting device comprises a cutting frame, any one of the tensioning mechanisms described above, a driving wheel, a driven wheel, and a driving device;
[0022] The driving wheel and the driven wheel are respectively arranged at two ends of the cutting frame, a protective cover is arranged on the outside of the cutting frame, the driving device is arranged on the cutting frame and is connected to the driving wheel in transmission, the tensioning mechanism is arranged in the middle of the cutting frame, and the tensioning wheel of the tensioning mechanism, the driving wheel and the driven wheel form a closed triangular gear train structure.
[0023] Preferably, the driving wheel and the driven wheel are respectively arranged at two ends of the cutting frame through a spline shaft, and the distances between adjacent driving wheels and adjacent driven wheels are respectively adjusted through corresponding spacing control devices.
[0024] It should be noted that the driving wheel and the driven wheel are installed through the spline shaft so that they can move freely along the axial direction of the spline shaft, and then the moving distance between the driving wheel and the driven wheel is controlled by the spacing control device, so as to realize the flexible adjustment of the spacing between the driving wheel and the driven wheel to meet the cutting requirements of plates of different thicknesses, and at the same time, improve the cutting accuracy and efficiency.
[0025] Preferably, the spacing control device is a gasket, and the gasket is arranged between the driving wheels and the driven wheels, and the driving wheels and the driven wheels can adjust the spacing between the driving wheels and the driven wheels by controlling the number of gaskets.
[0026] It should be noted that the gasket is used as a spacing control device, which adjusts the spacing between the driving wheel and the driven wheel by changing the thickness of the gasket. It has a simple structure and low cost, and can also meet the spacing adjustment requirements of general plate cutting.
[0027] Preferably, the spacing control device includes a base plate, a support frame, a sliding seat, and a driving motor. The base plate is arranged on the frame, the sliding seats are arranged on the base plate at intervals, the driving motor is arranged on the base plate, and can control the sliding seat to move axially along the base plate through the driving motor, the support frame is fixedly arranged on the sliding seat, and both sides of the driving wheel or the driven wheel are rotatably connected to the support frame and move axially along the spline shaft through the support frame.
[0028] It should be noted that the movement of the sliding seat on the positioning plate is controlled by the driving motor, thereby driving the driving wheel or driven wheel fixed on the support frame to move axially along the spline shaft, thereby realizing the adjustment of the distance between the driving wheel and the driven wheel; improving the accuracy and efficiency of the adjustment; at the same time, also improving the degree of automation of the entire cutting device.
[0029] Beneficial effects of the utility model:
[0030] The utility model provides a tensioning structure with adjustable cutting spacing. Through the coordinated use of a sliding frame and a spacing adjusting device, the spacing of the tensioning wheel can be freely adjusted, so as to facilitate the tensioning of the rope saw at different spacings, prevent the tensioning wheel from being idle, and ensure the service life of the rope saw machine. In addition, by adopting a driving motor to control the rotation of the wing-spreading rod, in conjunction with the rotating shaft equidistantly arranged on the wing-spreading rod, the spacing adjustment process is more accurate and automated, the complexity of manual operation is reduced, the synchronization and consistency of the movement of the sliding frame are ensured, and the adjustment accuracy is improved.
[0031] A combined rope saw machine using the tensioning structure is also provided. The lifting device and the driving device used in the combined rope saw machine cooperate with each other, so that the entire cutting device can adapt to different cutting height and speed requirements, and the tensioning mechanism and the driving wheel and the driven wheel form a closed triangular gear train structure, which ensures the stability of the rope saw during operation and reduces the equipment failure rate; in addition, by setting a spacing control device, whether using a gasket or an electric adjustment method, the spacing between the driving wheel and the driven wheel can be quickly adjusted, which not only simplifies the operation process, but also improves the intelligence level and cutting effect of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 This is a schematic diagram of the overall structure of a tensioning structure with adjustable cutting spacing according to Example 1 of the utility model.
[0033] Figure 2 This is a schematic diagram of the connection structure between the base sliding frame and the spacing adjustment device of Example 1 of the utility model.
[0034] Figure 3 This is a schematic diagram of the base structure of Example 1 of the utility model.
[0035] Figure 4This is a schematic diagram of the structure of the spacing adjustment device of Example 1 of the utility model.
[0036] Figure 5 This is a schematic diagram of the structure of the sliding frame of Example 1 of the utility model.
[0037] Figure 6 This is a schematic structural diagram of the tensioning component of Example 1 of the utility model.
[0038] Figure 7 This is a schematic diagram of the three-dimensional structure of a combined rope saw machine according to Example 2 of the utility model.
[0039] Figure 8 This is a schematic diagram of the three-dimensional structure of a combined rope saw machine according to Example 3 of the utility model.
[0040] Fig. 9 This is a schematic diagram of the installation structure of a spacing control device of a combined rope saw machine according to Example 3 of the utility model.
[0041] In the figure: 1. base; 11. linear rail; 12. through groove; 2. tensioning wheel; 3. tensioning component; 31. tensioning cylinder; 32. fixed seat; 33. guide column; 34. connecting plate; 4. spacing adjustment device; 41. positioning plate; 411. positioning shaft; 42. sliding rod; 43. wing-spreading rod; 431. rotating shaft; 44. driving motor; 45. adjusting rod; 5. sliding frame; 51. sliding plate; 52. positioning slot; 53. bushing; 6. portal frame; 7. lifting device; 8. cutting device; 81. cutting frame; 82. driving wheel; 83. driven wheel; 84. driving device; 85. protective cover; 86. spline shaft; 9. spacing control device; 91. gasket; 92. bottom plate; 93. support frame; 94. sliding seat.
[0042] It should be noted that these drawings and text descriptions are not intended to limit the conceptual scope of the present invention in any way, but rather illustrate the concept of the present invention for those skilled in the art by referring to specific embodiments. DETAILED DESCRIPTION
[0043] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0044] Example 1
[0045] like Figure 1-Figure 6As shown, a tensioning structure with adjustable cutting spacing and a combined wire saw machine using the same in this embodiment include: a base 1, a tensioning wheel 2, a tensioning component 3, and a spacing adjustment device 4;
[0046] Linear rails 11 are provided on both sides of the upper end of the base 1 along the axial direction of the base 1, and a plurality of sliding frames 5 are provided on the linear rails 11 at intervals. The sliding frames 5 are arranged across the linear rails 11 and can move axially along the linear rails 11. The tensioning wheel 2 is arranged on the corresponding sliding frame 5 through the tensioning component 3, and can move synchronously with the sliding frame 5 along the linear rail 11. The spacing adjustment device 4 is arranged on one side of the base 1 and is transmission-connected to the sliding frame 5, and the spacing adjustment device 4 can control the sliding frame 5 to move axially along the linear rail 11.
[0047] The spacing adjustment device 4 includes a positioning plate 41, a sliding rod 42, a wing-spreading rod 43, a driving motor 44, and an adjusting rod 45. The positioning plate 41 is arranged on one side of the base 1, and a positioning shaft 411 is arranged on the upper surface of the end away from the base 1. One end of the wing-spreading rod 43 is arranged on the positioning shaft 411, and it can rotate around the positioning shaft 411. The other end of the wing-spreading rod 43 is transmission-connected to the driving motor 44 through the adjusting rod 45, and the wing-spreading rod 43 is controlled by the driving motor 44 to rotate horizontally around the positioning shaft 411. One end of the sliding rod 42 is connected to the sliding frame 5, and the other end is hinged to the rotating shaft 431 of the wing-spreading rod 43, and the sliding rods 42 are arranged parallel to each other along the axial direction of the sliding frame 5.
[0048] The wing rod 43 includes at least one wing section, and the wing section is provided with rotating shafts 431 connected to the sliding rod 42 at equal intervals. The sliding rod 42 is hinged to the rotating shaft 431, and the driving motor 44 controls the spacing between the sliding frames 5 by controlling the rotation angle of the wing section.
[0049] The sliding frame 5 includes a sliding plate 51 and a positioning slot 52. Positioning slots 52 are provided below both ends of the sliding plate 51 corresponding to the linear rail 11. The positioning slots 52 are connected to the linear rail 11. Bushings 53 for the sliding rod 42 to pass through are provided above both ends of the sliding plate 51. The sliding rod 42 is arranged in the bushing 53 and can move axially.
[0050] The tensioning component 3 includes a tensioning cylinder 31, a fixed seat 32, a guide column 33, a connecting plate 34 and a tensioning wheel 2; the tensioning wheel 2 is rotatably fixed on the fixed seat 32 through the connecting plate 34, the tensioning cylinder 31 is vertically fixed on the sliding frame 5, and its driving end is connected to the lower end of the fixed seat 32, and guide columns 33 are provided on the sliding frames 5 on both sides of the tensioning cylinder 31, and the upper ends of the guide columns 33 are connected to the fixed seat 32.
[0051] The base 1 is provided with a through slot 12 for the tensioning cylinder 31 and the guide column 33 to pass through along the axis of the base 1 . The tensioning cylinder 31 and the guide column 33 are arranged on the sliding frame 5 through the through slot 12 and can move axially along the through slot 12 .
[0052] The working principle and use method of a tensioning structure with adjustable cutting spacing in this embodiment:
[0053] The present embodiment provides a tensioning structure with adjustable cutting spacing. Through the coordinated use of a sliding frame 5 and a spacing adjustment device 4, the spacing of the tensioning wheel 2 can be freely adjusted to facilitate tensioning of the rope saw at different spacings, prevent the tensioning wheel 2 from being idle, and ensure the service life of the rope saw machine. In addition, by adopting a driving motor 44 to control the rotation of the wing-spreading rod 43, and cooperating with a rotating shaft 431 equidistantly arranged on the wing-spreading rod 43, the spacing adjustment process is more precise and automated, reducing the complexity of manual operation, ensuring the synchronization and consistency of the movement of the sliding frame 5, and improving the adjustment accuracy.
[0054] When in use, the tensioning structure with adjustable cutting spacing is installed on the rope saw machine, and the rope saw is installed on the driving wheel 82, the driven wheel 83 and the tensioning wheel 2, and the spacing between the driving wheel 82 and the driven wheel 83 is adjusted as needed. When the driving device 84 of the tensioning structure is started, the rotation of the wing-spreading rod 43 is controlled by the adjusting rod 45, and the sliding rod 42 is moved accordingly in the shaft sleeve 53 on the sliding frame 5, so that the distance between the sliding rods 42 connected to the wing-spreading rod 43 changes (the distance between the sliding rods 42 is the largest when the wing-spreading rod 43 is horizontal, and the distance changes and decreases when the wing-spreading rod 43 is inclined), driving the distance between the sliding frames 5 to change, so as to make the spacing between the tensioning wheels 2 consistent with the spacing between the driving wheel 82 and the driven wheel 83, and then start the tensioning cylinder 31 to start moving, so that the fixed seat 32 on which the tensioning wheel 2 is installed moves upward, thereby tensioning the rope saw.
[0055] Example 2
[0056] like Figure 7 As shown, a combined wire saw machine of this embodiment comprises: a portal frame 6, a lifting device 7, and a cutting device 8. The cutting device 8 is arranged on the portal frame 6 through the lifting device 7. The cutting device 8 comprises a cutting frame 81, the tensioning mechanism described in Embodiment 1, a driving wheel 82, a driven wheel 83, and a driving device 84.
[0057] The driving wheel 82 and the driven wheel 83 are respectively arranged at the two ends of the cutting frame 81, and a protective cover 85 is arranged on the outside of the cutting frame 81. The driving device 84 is arranged on the cutting frame 81 and is connected to the driving wheel 82 in transmission. The tensioning mechanism is arranged in the middle of the cutting frame 81, and the tensioning wheel 2 of the tensioning mechanism and the driving wheel 82 and the driven wheel 83 form a closed triangular gear train structure.
[0058] The driving wheel 82 and the driven wheel 83 are respectively arranged at two ends of the cutting frame 81 through a spline shaft 86, and the distance between adjacent driving wheels 82 and adjacent driven wheels 83 is adjusted by corresponding spacing control devices 9.
[0059] The spacing control device 9 is a gasket 91 , which is disposed between the driving wheels 82 and the driven wheels 83 , and the spacing between the driving wheels 82 and the driven wheels 83 can be adjusted by controlling the number of gaskets 91 .
[0060] The working principle and use method of a combined wire saw machine of this embodiment:
[0061] The present embodiment provides a combined wire saw machine, which adjusts the spacing of the tensioning wheel 2 by adopting the tensioning mechanism described in Embodiment 1, and installs the driving wheel 82 and the driven wheel 83 by adopting the spline shaft 86 so that they can move axially along the spline shaft 86, and then uses a gasket 91 between the driving wheel 82 and the driven wheel 83 to adjust the spacing between the driving wheel 82 and the driven wheel 83, thereby realizing flexible adjustment of the spacing between the driving wheel 82 and the driven wheel 83 to meet the cutting requirements of plates of different thicknesses.
[0062] When in use, a gasket 91 of appropriate thickness is selected according to needs, and the gasket 91 is installed on the spline shaft 86 between the driving wheels 82, so that the spacing between adjacent driving wheels 82 remains consistent. The driven wheel 83 is operated in the same way, and then the rope saw is set on the driving wheel 82, the driven wheel 83 and the tensioning wheel 2, and then the spacing of the tensioning structure is adjusted to be consistent with the spacing between the driving wheel 82 and the driven wheel 83, and then the tensioning wheel 2 is driven by the tensioning component 3 to tension the rope saw, thereby completing the installation of the rope saw machine.
[0063] Example 3
[0064] like Figure 8 and Fig. 9 As shown, a tensioning structure with adjustable cutting spacing and a combined wire saw machine using the same in this embodiment include:
[0065] A combined wire saw machine, comprising: a portal frame 6, a lifting device 7, and a cutting device 8, wherein the cutting device 8 is arranged on the portal frame 6 through the lifting device 7, and the cutting device 8 comprises a cutting frame 81, a tensioning mechanism, a driving wheel 82, a driven wheel 83, and a driving device 84; the characteristics are:
[0066] The driving wheel 82 and the driven wheel 83 are respectively arranged at the two ends of the cutting frame 81, and a protective cover 85 is arranged on the outside of the cutting frame 81. The driving device 84 is arranged on the cutting frame 81 and is connected to the driving wheel 82 in transmission. The tensioning mechanism is arranged in the middle of the cutting frame 81, and the tensioning wheel 2 of the tensioning mechanism and the driving wheel 82 and the driven wheel 83 form a closed triangular gear train structure.
[0067] The driving wheel 82 and the driven wheel 83 are respectively arranged at two ends of the cutting frame 81 through a spline shaft 86, and the distance between adjacent driving wheels 82 and adjacent driven wheels 83 is adjusted by corresponding spacing control devices 9.
[0068] The spacing control device 9 includes a base plate 92, a support frame 93, a sliding seat 94, and a driving motor 44. The base plate 92 is arranged on the frame, and the sliding seats 94 are arranged on the base plate 92 at intervals. The driving motor 44 is arranged on the base plate 92, and can control the sliding seat 94 to move axially along the base plate 92 through the driving motor 44. The support frame 93 is fixedly arranged on the sliding seat 94, and both sides of the driving wheel 82 or the driven wheel 83 are rotatably connected to the support frame 93, and move axially along the spline shaft 86 through the support frame 93.
[0069] Compared with Example 2:
[0070] The combined rope saw machine provided in this embodiment controls the movement of the sliding seat 94 on the positioning plate 41 through the driving motor 44, thereby driving the driving wheel 82 or the driven wheel 83 fixed on the support frame 93 to move axially along the spline shaft 86, thereby realizing mechanical automatic adjustment of the distance between the driving wheel 82 and the driven wheel 83; improving the accuracy and efficiency of the adjustment; at the same time, also improving the degree of automation of the entire cutting device 8.
[0071] Finally, it should be noted that the above is only a preferred embodiment of the utility model, which is only used to illustrate the technical solution of the utility model, and is not used to limit the protection scope of the utility model. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model are included in the protection scope of the utility model.
[0072] In the description of the present invention, it needs to be understood that the orientations or positional relationships indicated by the terms "upper", "lower", "upper end", "lower end", "upper surface", "lower surface", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0073] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connection" and "set" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
Claims
1. A tensioning structure with adjustable cutting spacing, comprising: A base (1), a tensioning wheel (2), a tensioning component (3), and a spacing adjustment device (4); characterized in that: Linear rails (11) are arranged on both sides of the upper end of the base (1) along the axial direction of the base (1); a plurality of sliding frames (5) are arranged at intervals on the linear rails (11); the sliding frames (5) are arranged across the linear rails (11) and can move axially along the linear rails (11); the tensioning wheel (2) is arranged on the corresponding sliding frame (5) through a tensioning component (3) and can move synchronously with the sliding frame (5) along the linear rails (11); the spacing adjustment device (4) is arranged on one side of the base (1) and is transmission-connected to the sliding frame (5); and the spacing adjustment device (4) can control the sliding frame (5) to move axially along the linear rails (11).
2. A tensioning structure with adjustable cutting distance as claimed in claim 1, characterized in that: The spacing adjustment device (4) comprises a positioning plate (41), a sliding rod (42), a wing-spreading rod (43), a driving motor (44), and an adjusting rod (45). The positioning plate (41) is arranged on one side of the base (1), and a positioning shaft (411) is arranged on the upper surface of the end away from the base (1). One end of the wing-spreading rod (43) is arranged on the positioning shaft (411) so that it can rotate around the positioning shaft (411). The other end of the wing-spreading rod (43) is transmission-connected to the driving motor (44) through the adjusting rod (45), and the wing-spreading rod (43) is controlled by the driving motor (44) to rotate horizontally around the positioning shaft (411). One end of the sliding rod (42) is connected to the sliding frame (5), and the other end is hinged to the rotating shaft (431) of the wing-spreading rod (43), and the sliding rods (42) are arranged parallel to each other along the axial direction of the sliding frame (5).
3. A tensioning structure with adjustable cutting distance as claimed in claim 2, characterized in that: The wing-spreading rod (43) comprises at least one wing-spreading section, on which rotating shafts (431) connected to the sliding rod (42) are arranged at equal intervals, the sliding rod (42) is hinged to the rotating shaft (431), and the driving motor (44) controls the spacing between the sliding frames (5) by controlling the rotation angle of the wing-spreading section.
4. A tensioning structure with adjustable cutting distance as claimed in claim 2, characterized in that: The sliding frame (5) comprises a sliding plate (51) and a positioning slot (52). Positioning slots (52) are provided below the two ends of the sliding plate (51) corresponding to the linear rail (11). The positioning slots (52) are connected to the linear rail (11). Axle sleeves (53) for the sliding rod (42) to pass through are provided above the two ends of the sliding plate (51). The sliding rod (42) is arranged in the axle sleeve (53) and can move axially.
5. The tensioning structure with adjustable cutting distance according to claim 1, characterized in that: The tensioning component (3) comprises a tensioning cylinder (31), a fixed seat (32), a guide column (33), a connecting plate (34) and a tensioning wheel (2); the tensioning wheel (2) is rotatably fixed on the fixed seat (32) via the connecting plate (34); the tensioning cylinder (31) is vertically fixed on the sliding frame (5), and its driving end is connected to the lower end of the fixed seat (32); guide columns (33) are provided on the sliding frames (5) on both sides of the tensioning cylinder (31), and the upper ends of the guide columns (33) are connected to the fixed seat (32).
6. A tensioning structure with adjustable cutting distance as claimed in claim 5, characterized in that: A through slot (12) for a tensioning oil cylinder (31) and a guide column (33) to pass through is correspondingly arranged on the base (1) along the axis of the base (1); the tensioning oil cylinder (31) and the guide column (33) pass through the through slot (12) and are arranged on the sliding frame (5), and are capable of axial movement along the through slot (12).
7. A combined wire saw machine, comprising: A portal frame (6), a lifting device (7), and a cutting device (8), wherein the cutting device (8) is arranged on the portal frame (6) through the lifting device (7), and the cutting device (8) comprises a cutting frame (81), a tensioning structure according to any one of claims 1 to 5, a driving wheel (82), a driven wheel (83), and a driving device (84); characterized in that: The driving wheel (82) and the driven wheel (83) are respectively arranged at two ends of the cutting frame (81); a protective cover (85) is arranged outside the cutting frame (81); the driving device (84) is arranged on the cutting frame (81) and is transmission-connected to the driving wheel (82); the tensioning structure is arranged in the middle of the cutting frame (81); and the tensioning wheel (2) of the tensioning structure, the driving wheel (82) and the driven wheel (83) form a closed triangular gear train structure.
8. A combined wire saw machine according to claim 7, characterized in that: The driving wheel (82) and the driven wheel (83) are respectively arranged at two ends of the cutting frame (81) through a spline shaft (86), and the distance between adjacent driving wheels (82) and adjacent driven wheels (83) is adjusted through corresponding spacing control devices (9).
9. A combined wire saw machine according to claim 8, characterized in that: The spacing control device (9) is a gasket (91), and the gasket (91) is arranged between the driving wheels (82) and the driven wheels (83) and the driven wheels (83). The spacing between the driving wheels (82) and the driven wheels (83) can be adjusted by controlling the number of gaskets (91).
10. A combined wire saw machine according to claim 8, characterized in that: The spacing control device (9) comprises a base plate (92), a support frame (93), a sliding seat (94), and a driving motor (44); the base plate (92) is arranged on a frame; the sliding seats (94) are arranged on the base plate (92) at intervals; the driving motor (44) is arranged on the base plate (92) and can control the sliding seat (94) to move axially along the base plate (92) through the driving motor (44); the support frame (93) is fixedly arranged on the sliding seat (94); both sides of the driving wheel (82) or the driven wheel (83) are rotatably connected to the support frame (93) and move axially along the spline shaft (86) through the support frame (93).
Citation Information
Cited By
Tensioning structure with adjustable cutting distance and combined wire saw using tensioning structure
CN118417624A
Rail walking type single-rope saw
CN122353766A