Novel frog polishing device

By designing a new type of rush grinding device, using a grinding motor to drive the grinding rod and grinding sheet to grind the rush grooves, the problem of difficult grinding parts of the rush grinding system in the prior art is solved, and the grinding effect and efficiency are improved.

CN222269718UActive Publication Date: 2024-12-31CHINA RAILWAY SHANQIAO GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202323470062.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2024-12-31
Estimated Expiration
2033-12-19

AI Technical Summary

Technical Problem

The existing high-manganese steel fork grinding system is difficult to effectively polish the grooves on the forks, resulting in low surface quality, complex shapes, numerous models, large differences in size and shape, poor grinding consistency, and low grinding efficiency.

Method used

A new type of rush grinding device is designed, including a conveyor table, positioning mechanism, fixing mechanism, moving mechanism and grinding mechanism. The grinding rod is driven to rotate by a grinding motor, and the position of the grinding rod is adjusted through the adjustment mechanism so that it can extend into the rut. Grind the grooves of the fork, and grind the top of the fork at the same time.

Benefits of technology

It effectively improves the grinding effect of the rush, can better meet the needs of use, and improves the consistency and efficiency of grinding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222269718U_ABST
    Figure CN222269718U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel frog polishing device which comprises a conveying table, a plurality of conveying rollers are rotationally installed on the conveying table, and a conveying frame is further installed on the conveying table. The positioning mechanism is mounted at the lower end of the conveying table and used for positioning the frog; the fixing mechanism is mounted on the conveying table and used for fixing the frog; the moving mechanism is mounted on the conveying frame and used for driving the adjusting mechanism to move; the adjusting mechanism is mounted at the lower end of the moving mechanism and used for adjusting the position of the polishing mechanism; the polishing mechanism is mounted at the lower end of the adjusting mechanism and used for polishing the frog; the grinding mechanism comprises a grinding frame installed at the lower end of the adjusting mechanism, a grinding rod is rotatably installed at the lower end of the grinding frame, and an annular grinding piece is integrally formed on the upper half portion of the grinding rod. Therefore, the use requirements are better met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of grinding equipment, in particular to a novel frog grinding device. Background Art

[0002] As a necessary conversion device when the train turns into or passes through the frog, the high manganese steel frog has a large workpiece size and complex structure, and the grinding technology is difficult. It is a weak link in the railway line and one of the key equipment that affects the train speed and driving safety. However, there are many problems in the grinding of high manganese steel frogs that need to be solved, such as: low surface quality, complex shape, many models and large differences in size and shape, high grinding labor intensity, poor grinding consistency, and low grinding efficiency.

[0003] In order to solve the above problems, a Chinese invention patent with authorization announcement number CN111958400B discloses a frog grinding system, which improves the automation level of the frog grinding system, improves the frog grinding accuracy, and saves the labor cost of frog grinding.

[0004] However, in actual use, the grinding system grinds the outside of the frog through a disc-shaped grinder. It is inconvenient for the grinder to extend into the groove on the frog, and the grinding cannot be performed well, which reduces the practicability of the device and cannot meet the use requirements well. Utility Model Content

[0005] The purpose of the utility model is to provide a novel frog grinding device to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A novel frog grinding device comprises: a conveying platform, on which a plurality of conveying rollers are rotatably mounted, and a conveying frame is also mounted on the conveying platform; a positioning mechanism is mounted on the lower end of the conveying platform and used to position the frog; a fixing mechanism is mounted on the conveying platform and used to fix the frog; a moving mechanism is mounted on the conveying frame and used to drive the adjusting mechanism to move; the adjusting mechanism is mounted on the lower end of the moving mechanism and used to adjust the position of the grinding mechanism; a grinding mechanism is mounted on the lower end of the adjusting mechanism and used to grind the frog; the grinding mechanism comprises a grinding frame mounted on the lower end of the adjusting mechanism, a grinding rod is rotatably mounted on the lower end of the grinding frame, an annular grinding sheet is also integrally formed on the upper half of the grinding rod, a grinding motor is also mounted on the upper end of the grinding frame, and the output end of the grinding motor is drivingly connected to the shaft end of the grinding rod.

[0008] As a preferred solution, the positioning mechanism includes a positioning frame installed at the lower end of the conveying platform, a positioning electric push rod is installed at the lower end of the positioning frame, the telescopic end of the positioning electric push rod passes through the positioning frame and is fixed with a positioning seat, and a positioning baffle is also installed at the upper end of the positioning seat.

[0009] As a preferred solution, the fixing mechanism includes a pair of fixing seats installed on the upper end of the conveying platform, each of the fixing seats is installed with a fixed electric push rod, the telescopic end of the fixed electric push rod passes through the fixing seat and is installed with a fixed splint, and fixed limit blocks are also installed on both sides of the fixed splint.

[0010] As a preferred solution, chamfers are further provided on opposite sides of the fixed limit block.

[0011] As a preferred solution, the moving mechanism includes a moving slide slidably mounted on a conveying frame, a moving screw is rotatably mounted on the conveying frame, a moving motor is also mounted at the end of the conveying frame, and the output end of the moving motor is drivingly connected to the shaft end of the moving screw.

[0012] As a preferred solution, the adjusting mechanism includes an adjusting frame installed at the lower end of the movable slide, an adjusting electric push rod is installed on the adjusting frame, the telescopic end of the adjusting electric push rod passes through the adjusting frame and is fixed with an adjusting lifting seat, an adjusting slide is slidably installed at the lower end of the adjusting lifting seat, an adjusting screw is also rotatably installed at the lower end of the adjusting lifting seat, the adjusting slide is threadedly sleeved on the adjusting screw, an adjusting motor is also installed at the end of the adjusting lifting seat, and the output end of the adjusting motor is drivingly connected to the shaft end of the adjusting screw.

[0013] As a preferred solution, the grinding frame is installed at the lower end of the adjusting slide.

[0014] Compared with the prior art, the utility model has the following beneficial effects: the grinding motor drives the grinding rod to rotate, and then the position of the grinding rod is adjusted by the moving mechanism in cooperation with the adjusting machine 5, so that the grinding rod is inserted into the groove of the frog, thereby grinding the inside of the groove, and at the same time, the grinding sheet can grind the upper part of the frog, thereby improving the grinding effect and better meeting the use requirements. The utility model has a reasonable structure, can grind the frog groove part, can effectively improve the grinding effect of the frog, thereby better meeting the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a new frog grinding device;

[0016] Figure 2 It is a three-dimensional structural diagram of the positioning mechanism of a new frog grinding device;

[0017] Figure 3It is a three-dimensional structural diagram of the fixed mechanism position of a new frog grinding device;

[0018] Figure 4 The figure is a three-dimensional structural diagram of the conveying frame position of a new frog grinding device.

[0019] In the figure: 1-conveying platform, 11-conveying roller, 12-conveying frame, 2-positioning mechanism, 21-positioning frame, 22-positioning electric push rod, 23-positioning seat, 24-positioning baffle, 3-fixing mechanism, 31-fixing seat, 32-fixed electric push rod, 33-fixed splint, 34-fixed limit block, 35-chamfering, 4-moving mechanism, 41-moving motor, 42-moving lead screw, 43-moving slide, 5-adjusting mechanism, 51-adjusting frame, 52-adjusting electric push rod, 53-adjusting lifting seat, 54-adjusting motor, 55-adjusting lead screw, 56-adjusting slide, 6-grinding mechanism, 61-grinding frame, 62-grinding motor, 63-grinding rod, 64-grinding sheet. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Example: See Figures 1 to 4 A novel frog grinding device comprises: a conveying platform 1, on which a plurality of conveying rollers 11 are rotatably mounted, and a conveying frame 12 is also mounted on the conveying platform 1; a positioning mechanism 2, mounted at the lower end of the conveying platform 1, for positioning the frog; a fixing mechanism 3, mounted on the conveying platform 1, for fixing the frog; a moving mechanism 4, mounted on the conveying frame 12, for driving an adjusting mechanism 5 to move; an adjusting mechanism 5, mounted at the lower end of the moving mechanism 4, for adjusting the position of a grinding mechanism 6; a grinding mechanism 6, mounted at the lower end of the adjusting mechanism 5, for grinding the frog; the grinding mechanism 6 comprises a grinding frame 61 mounted at the lower end of the adjusting mechanism 5, a grinding rod 63 is rotatably mounted at the lower end of the grinding frame 61, and an annular grinding sheet 64 is also integrally formed on the upper half of the grinding rod 63, and a grinding motor 62 is also mounted at the upper end of the grinding frame 61, and the output end of the grinding motor 62 is drivingly connected to the shaft end of the grinding rod 63. In this embodiment, a conveying motor for driving the conveying roller 11 to rotate is also installed on the conveying frame 1 .

[0022] The working principle of the utility model is as follows: when in use, the frog to be processed is placed on the conveying roller 11, and is transported to the left by the conveying roller 11. Then, the frog is blocked by the positioning mechanism 2, and the conveying roller 11 stops conveying. Subsequently, the frog is fixed by the fixing mechanism 3. Next, the grinding motor 62 is started, and the grinding motor 62 drives the grinding rod 63 to rotate. Then, the position of the grinding rod 63 is adjusted by the moving mechanism 4 in cooperation with the adjusting mechanism 5, so that the grinding rod 63 extends into the groove of the frog, thereby grinding the inside of the groove. At the same time, the grinding sheet 64 can grind the upper part of the frog, thereby improving the grinding effect and better meeting the use requirements.

[0023] As a further solution, the positioning mechanism 2 includes a positioning frame 21 installed at the lower end of the conveying platform 1, and a positioning electric push rod 22 is installed at the lower end of the positioning frame 21. The telescopic end of the positioning electric push rod 22 passes through the positioning frame 21 and is fixed with a positioning seat 23. A positioning baffle 24 is also installed at the upper end of the positioning seat 23.

[0024] The working principle of the positioning mechanism 2 is: during positioning, the positioning electric push rod 22 extends to push the positioning seat 23 upward, so that the positioning baffle 24 extends above the conveying platform 1 to block the frog, making it easier for the fixing mechanism 4 to fix.

[0025] As a further solution, the fixing mechanism 3 includes a pair of fixing seats 31 installed on the upper end of the conveying platform 1, and each of the fixing seats 31 is installed with a fixed electric push rod 32, and the telescopic end of the fixed electric push rod 32 passes through the fixing seat 31 and is installed with a fixed clamping plate 33, and fixed limit blocks 34 are also installed at both sides of the fixed clamping plate 33, and chamfers 35 are also provided on the opposite sides of the fixed limit blocks 34. By providing the chamfers 35, it is convenient for the frog to be inserted between the fixed limit blocks 34.

[0026] The working principle of the fixing mechanism 3 is as follows: when fixing, the fixed electric push rods 32 on both sides extend to push the fixed clamping plates 33 closer to each other, so that the frog is fixed. At this time, the fixed limit blocks 34 on the left and right sides of the fixed clamping plates 33 can limit the left and right sides of the frog, thereby improving the fixing effect and facilitating subsequent grinding work.

[0027] As a further solution, the moving mechanism 4 includes a moving slide 43 slidably mounted on the conveying frame 12, and a moving screw 42 is also rotatably mounted on the conveying frame 12. A moving motor 41 is also installed at the end of the conveying frame 12, and the output end of the moving motor 41 is drivingly connected to the shaft end of the moving screw 42.

[0028] The working principle of the moving mechanism 4 is: when moving, the moving motor 41 is started, and the moving motor 41 drives the moving lead screw 42 to rotate, thereby driving the moving slide 43 to move, thereby realizing the left and right movement of the grinding mechanism 6.

[0029] As a further solution, the adjusting mechanism 5 includes an adjusting frame 51 installed at the lower end of the movable slide 43, an adjusting electric push rod 52 is installed on the adjusting frame 51, the telescopic end of the adjusting electric push rod 52 passes through the adjusting frame 51 and is fixed with an adjusting lifting seat 53, an adjusting slide 56 is slidably installed at the lower end of the adjusting lifting seat 53, an adjusting screw 55 is also rotatably installed at the lower end of the adjusting lifting seat 53, the adjusting slide 56 is threadedly mounted on the adjusting screw 55, an adjusting motor 54 is also installed at the end of the adjusting lifting seat 53, the output end of the adjusting motor 54 is drivingly connected to the shaft end of the adjusting screw 55, and in this embodiment, the grinding frame 61 is installed at the lower end of the adjusting slide 56.

[0030] The working principle of the adjustment mechanism 5 is as follows: by adjusting the electric push rod 52 to push the adjustment lifting seat 53 up and down, the height of the grinding rod 63 can be adjusted, which is convenient for inserting the grinding rod 63 into the groove and convenient for grinding. By driving the adjustment motor 54 to drive the adjustment screw 55 to rotate, the movement of the adjustment slide 56 can be achieved. By adjusting the forward and reverse rotation of the adjustment motor 54, the forward and backward movement of the adjustment slide 56 can be achieved, which is convenient for grinding different positions of the frog.

[0031] In the present invention, terms such as "upper", "lower", "left", "right", "front", "back", "vertical", "horizontal", "side", "bottom" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are relational words determined only for the convenience of describing the structural relationships of the various parts or elements of the present invention, and do not specifically refer to any part or element in the present invention and cannot be understood as limitations on the present invention.

Claims

1. A novel frog grinding device, characterized in that: include: A conveying platform (1), on which a plurality of conveying rollers (11) are rotatably mounted, and a conveying frame (12) is also mounted on the conveying platform (1); A positioning mechanism (2) is installed at the lower end of the conveying platform (1) and is used to position the frog; A fixing mechanism (3) is installed on the conveying platform (1) and is used to fix the frog; A moving mechanism (4) is mounted on the conveying frame (12) and is used to drive the adjusting mechanism (5) to move; An adjusting mechanism (5) is installed at the lower end of the moving mechanism (4) and is used to adjust the position of the grinding mechanism (6); A grinding mechanism (6), mounted at the lower end of the adjusting mechanism (5), for grinding the frog; The grinding mechanism (6) comprises a grinding frame (61) mounted at the lower end of the adjusting mechanism (5); a grinding rod (63) is rotatably mounted at the lower end of the grinding frame (61); an annular grinding sheet (64) is integrally formed on the upper half of the grinding rod (63); a grinding motor (62) is also mounted at the upper end of the grinding frame (61); an output end of the grinding motor (62) is drivingly connected to a shaft end of the grinding rod (63).

2. A novel frog grinding device according to claim 1, characterized in that: The positioning mechanism (2) comprises a positioning frame (21) mounted at the lower end of the conveying platform (1), a positioning electric push rod (22) being mounted at the lower end of the positioning frame (21), a telescopic end of the positioning electric push rod (22) passing through the positioning frame (21) and being fixed with a positioning seat (23), and a positioning baffle (24) being mounted at the upper end of the positioning seat (23).

3. A novel frog grinding device according to claim 2, characterized in that: The fixing mechanism (3) comprises a pair of fixing seats (31) mounted on the upper end of the conveying platform (1), each of the fixing seats (31) being mounted with a fixed electric push rod (32), the telescopic end of the fixed electric push rod (32) passing through the fixing seat (31) and being mounted with a fixed clamping plate (33), and fixed limit blocks (34) being mounted at both sides of the fixed clamping plate (33).

4. A novel frog grinding device according to claim 3, characterized in that: A chamfer (35) is also provided on the opposite side of the fixed limit block (34).

5. A novel frog grinding device according to claim 4, characterized in that: The moving mechanism (4) comprises a moving slide (43) slidably mounted on a conveying frame (12); a moving lead screw (42) is rotatably mounted on the conveying frame (12); a moving motor (41) is also mounted at the end of the conveying frame (12); and an output end of the moving motor (41) is drivingly connected to an axial end of the moving lead screw (42).

6. A novel frog grinding device according to claim 5, characterized in that: The adjusting mechanism (5) comprises an adjusting frame (51) mounted at the lower end of the movable slide (43); an adjusting electric push rod (52) is mounted on the adjusting frame (51); the telescopic end of the adjusting electric push rod (52) passes through the adjusting frame (51) and is fixed with an adjusting lifting seat (53); an adjusting slide (56) is slidably mounted on the lower end of the adjusting lifting seat (53); an adjusting lead screw (55) is rotatably mounted on the lower end of the adjusting lifting seat (53); the adjusting slide (56) is threadedly sleeved on the adjusting lead screw (55); an adjusting motor (54) is also mounted at the end of the adjusting lifting seat (53); the output end of the adjusting motor (54) is drivingly connected to the shaft end of the adjusting lead screw (55).

7. A novel frog grinding device according to claim 6, characterized in that: The grinding frame (61) is installed at the lower end of the adjusting slide seat (56).