Integrated control equipment suitable for building platform operation robot

Abstract

The utility model discloses an integrated control device suitable for a building platform operation robot. The integrated control device comprises an integrated cabinet, an L-shaped mobile platform used for bearing the integrated cabinet, a track unit and a robot unit arranged on one side of the L-shaped mobile platform. Wherein the integrated cabinet comprises an electric control layer located at the top layer in the cabinet body, a spraying layer and a storage layer which are sequentially located at the bottom of the electric control layer, and a power supply layer arranged at the bottommost layer of the cabinet body; the robot unit comprises a mechanical arm, a quick-change disc arranged at the front end of the mechanical arm and an execution component connected with the mechanical arm through the quick-change disc. By means of the mechanical arm, the problems of complexity and disorder caused by the fact that one mechanical arm is arranged in one construction process on site are effectively solved, meanwhile, different operation modes can be rapidly switched through rapid replacement of execution components, the switching time is shortened, and therefore the overall operation efficiency is improved, and maintenance and management work of equipment is simplified.

Description

Technical Field

[0001] The embodiments of the utility model belong to the technical field of construction equipment, and more specifically, relate to an integrated control device suitable for a building construction platform operation robot. Background Art

[0002] Prefabricated construction is an innovative construction method that transfers a large amount of on-site work in traditional construction methods to factories. In the factory, the components and accessories required for the building, such as floor slabs, wall panels, stairs, balconies, etc., are precisely processed and manufactured to ensure their quality and accuracy. Subsequently, these prefabricated components are transported to the construction site, where they are assembled and decorated on site through efficient and reliable connection methods, and finally built into a complete building system.

[0003] In the prior art, multiple robotic arms and multiple actuators are usually combined for assembly. In actual use, processes such as grinding, spraying, and electromechanical installation all require different equipment for construction. As a result, there are many devices and workers need to constantly change equipment, which not only leads to low construction efficiency but also increases the workload of workers. Generally, the construction site has limited space and placing too much equipment can easily cause workers to be accidentally injured. Utility Model Content

[0004] In view of the above defects or improvement needs of the prior art, the utility model provides an integrated control device suitable for a building platform operation robot. By setting a universal robotic arm and a quick-change disk at the front end of the robotic arm, and a quick-change interface at the front end of the quick-change disk, different front-end execution components, such as grinding heads, spray guns, mechanical clamps, etc., can be quickly replaced on the same robotic arm, effectively reducing the numerous and cluttered problems of one construction process on site being equipped with one robotic arm. At the same time, by quickly replacing the execution components, different operation modes can be quickly switched to reduce the conversion time, thereby improving the overall operation efficiency and simplifying the maintenance and management of the equipment.

[0005] In order to achieve the above-mentioned purpose, the utility model provides an integrated control device suitable for a building platform operation robot, comprising an integrated cabinet, an L-shaped mobile platform for carrying the integrated cabinet, a track unit, and a robot unit arranged on one side of the L-shaped mobile platform; wherein,

[0006] The integrated cabinet comprises an electric control layer located at the top layer inside the cabinet, a spray layer and a storage layer located at the bottom of the electric control layer in sequence, and a power supply layer located at the bottom layer of the cabinet;

[0007] The robot unit comprises a robot arm, a quick-change plate arranged at the front end of the robot arm, and an execution component connected to the robot arm through the quick-change plate.

[0008] In one embodiment of the present utility model, the electric control layer includes an electric control cabinet;

[0009] The power supply layer includes a reduction motor arranged on one side of the power supply layer and a battery cabinet on the other side.

[0010] In one embodiment of the utility model, the spray layer includes an air compressor for adjusting output pressure and air volume and a sprayer arranged on one side of the spray layer, and the storage layer includes a material box, and the storage layer works in coordination with the spray layer.

[0011] In one embodiment of the present invention, the material box includes a material pipe arranged on one side of the storage layer.

[0012] In one embodiment of the utility model, the integrated cabinet further includes a vent on the back of the integrated cabinet, a signal indicator light on the top of the integrated cabinet, a navigation device, and auxiliary rollers on the bottom of the lower two layers of the integrated cabinet.

[0013] In an embodiment of the present invention, the vents are evenly arranged.

[0014] In one embodiment of the utility model, a quick-change interface that is easily detachable is provided at the front end of the quick-change disk.

[0015] In one embodiment of the present invention, the L-shaped mobile platform includes a vertical support column and a transverse base, and the transverse base is used to place the integrated cabinet.

[0016] In one embodiment of the present invention, the track unit includes a first track and a second track arranged on the ground.

[0017] In one embodiment of the utility model, the horizontal base is provided with a first slide rail for use in conjunction with the first track; the top of the vertical support column is provided with a second slide rail for use in conjunction with the second track.

[0018] In general, the above technical solutions conceived by the utility model can achieve the following beneficial effects compared with the prior art:

[0019] (1) The utility model is an integrated control device suitable for a building platform operation robot. By setting a universal mechanical arm and a quick-change disk at the front end of the mechanical arm, and a quick-change interface at the front end of the quick-change disk, different front-end execution components, such as grinding heads, spray guns, mechanical clamps, etc., can be quickly replaced on the same mechanical arm, effectively reducing the problem of equipping a mechanical arm with one construction process on site. At the same time, by quickly replacing the execution components, different operation modes can be quickly switched to reduce the conversion time, thereby improving the overall operation efficiency and simplifying the maintenance and management of the equipment.

[0020] (2) The utility model is an integrated control device suitable for a building platform operation robot. By integrating the electric control cabinet, air compressor, sprayer, material box, battery cabinet and reduction motor into a compact cabinet, the installation, debugging and maintenance of the equipment are more convenient. By directly controlling the electric control cabinet, unified scheduling can be directly carried out, effectively solving the conflicts and problems that may arise when different equipment and different systems work together, and improving the smoothness and coordination of the overall operation. Furthermore, the integrated cabinet effectively saves space, especially in construction sites with limited space, reducing the site occupancy rate, making the layout more reasonable, and reducing the probability of worker injury.

[0021] (3) The utility model is an integrated control device suitable for a building platform operation robot. Auxiliary rollers and buffer pads are provided. The buffer pads fill the redundant space of the two lower layers of the integrated cabinet to achieve the function of a limiting device. The equipment inside the integrated cabinet can be prevented from moving randomly due to inertia during operation. When the equipment needs to be replaced or repaired, the buffer pads can be taken out, and the equipment that needs to be replaced or repaired can be easily taken out through the auxiliary rollers, which reduces the labor intensity of the staff and improves the efficiency of maintenance and replacement.

[0022] (4) The utility model is an integrated control device suitable for a building platform operation robot. Through universal actuators and mechanical arms, a set of robot units can realize on-site assembly and decoration, solving the problems of numerous equipment, complex manual replacement and high site occupancy rate. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is a schematic diagram of the overall structure of an integrated control device suitable for a building construction platform operation robot according to an embodiment of the utility model;

[0024] Figure 2 This is a front structural schematic diagram of an integrated cabinet in an integrated control device suitable for a building construction platform operation robot according to an embodiment of the utility model;

[0025] Figure 3 This is a schematic diagram of the reverse structure of an integrated cabinet of an integrated control device suitable for a building platform operation robot according to an embodiment of the utility model;

[0026] Figure 4 This is a schematic diagram of the structure of an execution unit in an integrated control device suitable for a building construction platform operation robot according to an embodiment of the utility model;

[0027] Figure 5 For this utility model Figure 1 Enlarged view of position A in the middle.

[0028] In all the drawings, the same reference numerals represent the same technical features, specifically:

[0029] 1-L-type mobile platform;

[0030] 2-integrated cabinet, 21-electric control layer, 211-electric control cabinet, 22-spraying layer, 221-air compressor, 222-spraying machine, 23-storage layer, 231-material box, 2311-material pipe, 24-power layer, 241-reduction motor, 242-battery cabinet, 25-ventilation port, 26-navigation device, 27-signal indicator light, 28-auxiliary roller, 29-buffer pad;

[0031] 3- Track unit;

[0032] 4- robot unit, 41- robot arm, 411- quick change disk, 4111- quick change interface, 42- actuator. DETAILED DESCRIPTION

[0033] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.

[0034] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0035] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0036] In this patent, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of more restrictions, the elements defined by the sentence "includes..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0037] Depend on Figure 1-5 It can be seen that the embodiment of the utility model provides an integrated control device suitable for a building platform operation robot, including an integrated cabinet 2, an L-shaped mobile platform 1 for carrying the integrated cabinet 2, a track unit 3, and a robot unit 4 arranged on one side of the L-shaped mobile platform 1. The track unit 3 includes a first track and a second track arranged on the ground, and the L-shaped mobile platform 1 includes a vertical support column and a horizontal base. The horizontal base is used to place the integrated cabinet 2 to ensure that the integrated cabinet 2 remains stable during use; the horizontal base and the vertical support column are both made of metal materials, which not only ensures sufficient support force and stability, but also improves the service life of the equipment. The horizontal base is provided with a first slide rail, which is used in conjunction with the first track, and the top of the vertical support column is provided with a second slide rail, which is used in conjunction with the second track. The four cooperate to realize the lateral movement of the equipment. The integrated cabinet 2 is a control system, which is used to control the robot unit 4 at the front end of the L-shaped mobile platform 1, so as to realize the construction of various processes.

[0038] Depend on Figure 2-Figure 3 It can be seen that the integrated cabinet 2 includes an electric control layer 21 located at the top layer inside the cabinet, a spray layer 22 and a storage layer 23 located at the bottom of the electric control layer in sequence, and a power supply layer 24 located at the bottom layer of the cabinet.

[0039] The electric control layer 21 includes an electric control cabinet 211, which is used to control the equipment to realize the operation of various processes. The side door panel of the electric control layer is provided with an electric control operation screen, a handle on one side of the electric control operation screen and an emergency stop button at the bottom of the electric control operation screen. The electric control operation screen provides an intuitive and convenient operation interface for the operator. At the same time, through the electric control operation screen, the operator can clearly see the operating status, parameter settings and various process information of the equipment, thereby realizing real-time monitoring and precise control of the equipment; the handle makes it convenient for the operator to open the side door panel to check the interior. Optionally, the handle surface is provided with rubber, which has a certain anti-slip effect and also has a certain protective effect on the handle.

[0040] The emergency stop button is located at the bottom of the electric control operation screen. When the equipment fails or needs to be temporarily shut down, the operator can quickly press the emergency stop button to cut off the power supply to prevent further damage to the equipment or a safety accident. Optionally, the emergency stop button is a striking red color. A manual / automatic switching button is also provided on the side door panel of the electric control layer to meet the needs of automatic and manual control. In automatic mode, the equipment can run automatically according to a preset program, thereby improving work efficiency; in manual mode, the operator can manually control various functions of the equipment, which is convenient for debugging, maintenance and other operations.

[0041] Optionally, a signal indicator light is provided on the top of the integrated cabinet 2. When a device fails, the signal indicator light will start to flash red and display the fault information on the electronic control operation screen, making it convenient for operators to quickly locate and solve the problem.

[0042] The spray layer 22 includes an air compressor 221 and a sprayer 222. The air compressor is started by the electric control cabinet 211. After starting, the output pressure and air volume are automatically adjusted according to the spraying requirements, so as to meet the spraying requirements and save energy and reduce consumption. The sprayer 222 can adjust the spraying frequency and speed to simulate the complex movements of manual spraying, thereby greatly improving the accuracy and efficiency of spraying.

[0043] Depend on Figure 2-Figure 4 It can be seen that the storage layer 23 includes a material box 231, which is used to store the sprayed material. A material pipe 2311 is also provided on one side of the storage layer 23, and the other side of the material pipe 2311 extends to the execution component. The material box 231 is a rectangular container with a volume sufficient to store the paint. There is no need to add materials too frequently, and the space is utilized to the maximum extent, thereby improving the space utilization rate of the entire storage layer 22. When the paint inside the material box 231 is insufficient, the semi-open cabinet door on the side can be opened, and the material box can be pulled out by the auxiliary roller 28 at the bottom, and then filled with paint.

[0044] Optionally, the storage layer 23 works in conjunction with the spray layer 22, and the air compressor 221 and the sprayer 222 of the spray layer 22 provide a power source to transport the paint in the material box 231 through the material pipe 2311 to the execution component for spraying on site according to preset spraying parameters.

[0045] Optionally, when the paint inside the material box 231 reaches the warning line, the electronic control operation screen will display an indication that the material box 231 is out of material, and the signal indicator light will also flash, reminding the staff to replenish the paint.

[0046] The power layer 24 includes a reduction motor 241 and a battery cabinet 242. The power layer 24 provides power support for the entire integrated cabinet 2. When the equipment in the power layer 24 needs to be charged or repaired, the operator only needs to simply open the side door panel to easily take out the relevant equipment without disassembling or moving the entire integrated cabinet, which greatly simplifies the maintenance process and improves work efficiency.

[0047] Optionally, a buffer pad 29 is provided between the reduction motor 241 and the battery cabinet 242 .

[0048] In an embodiment of the utility model, the integrated cabinet 2 also includes a vent 25 arranged on the back of the integrated cabinet 2, a signal indicator light 26 arranged on the top of the integrated cabinet 2, a navigation device 27 and an auxiliary roller 8 arranged on the bottom of the lower two layers of the integrated cabinet 2. The vents are evenly arranged on the back of the integrated cabinet 2 to form an effective heat dissipation channel, ensuring that the interior of the cabinet can maintain good ventilation, thereby effectively preventing the equipment from being damaged due to overheating; the navigation device 27 is used to receive signals so that the L-shaped mobile platform 1 can travel to the correct construction area through the track unit 3.

[0049] Optionally, the signal indicator light 26 is used to remind the operator of the current working status. The signal indicator light is divided into several states. When the red light flashes, it means that the equipment has failed and the operator needs to stop using it urgently and check it; when the yellow light flashes, it means that the equipment is on standby; when the green light flashes, it means that the equipment is operating and the staff is on standby at any time to respond to various situations that occur during the operation in a timely manner.

[0050] The auxiliary roller 28 is arranged at the bottom of the lower two layers of the integrated cabinet 2. When the roller is in a rolling state, it is convenient for the staff to take out the internal equipment for maintenance. The auxiliary roller 28 is made of wear-resistant and pressure-resistant material to ensure that it can still maintain good performance during long-term use.

[0051] The integrated cabinet 2 further comprises a buffer pad 29, which is arranged in the redundant space of the lower two layers of the integrated cabinet to buffer the impact force and also play a certain limiting role.

[0052] Optionally, buffer pads are also provided on the lower two side door panels of the integrated cabinet 2.

[0053] In the embodiment of the utility model, by providing auxiliary rollers 28 and buffer pads 29, the buffer pads 29 fill the redundant space of the two lower layers of the integrated cabinet 2 to achieve the function of a limiting device, which can prevent the equipment inside the integrated cabinet 2 from moving randomly due to inertia during operation. When equipment replacement or maintenance is required, the buffer pads 29 can be taken out, and the equipment that needs to be replaced or repaired can be easily taken out through the auxiliary rollers 28, which reduces the labor intensity of the staff and improves the maintenance and replacement efficiency.

[0054] Depend on Figure 4-Figure 5 It can be seen that, further, the device also includes a robot unit 4, which includes a robotic arm 41, a quick-change disk 411 arranged at the front end of the robotic arm 41, and an actuator 42 connected to the robotic arm 41 through the quick-change disk 411, and the front end of the quick-change disk 411 is equipped with an easily detachable quick-change interface 4111 to facilitate timely replacement of the actuator.

[0055] The mechanical arm 41 is a universal mechanical arm, and a matching quick-change plate 411 is provided at its front end. The mechanical arm 41 is controlled by an electric control cabinet to achieve precise process operation. The quick-change plate 411 is highly adaptable and can be adapted to different types and specifications of actuators 42 to achieve different process requirements.

[0056] The quick-change interface 4111 is detachable. When other processes are required, other actuators 42 can be quickly replaced through the quick-change interface 4111; the actuator 42 is an actuator unit at the end of the robot arm. The actuator 42 can switch different actuators according to different construction processes, such as a mechanical gripper for installation, a spray gun for spraying equipment, etc., thereby realizing rapid switching of functions.

[0057] In the embodiment of the utility model, a universal robotic arm is provided, and a quick-change disk 411 is provided at the front end of the robotic arm 41, and a quick-change interface 4111 is provided at the front end of the quick-change disk 411, so that different front-end execution components 42, such as grinding heads, spray guns, mechanical clamps, etc., can be quickly replaced on the same robotic arm, effectively reducing the problem of equipping a robotic arm with one construction process on site. At the same time, by quickly replacing the execution components, different operation modes can be quickly switched to reduce the conversion time, thereby improving the overall operation efficiency and simplifying the maintenance and management of the equipment.

[0058] The device works as follows:

[0059] Before starting the operation, the operator installs the corresponding actuator 42 on the robot arm 41 through the quick-change disk 411 and the quick-change interface 4111, connects the electrical wire pipe and the material pipe (the material pipe is used for spraying), and starts the integrated cabinet power supply. The L-shaped mobile platform 1 is arranged and moved to the construction position through the electronic control operation screen, and then the current corresponding process is selected. Click Start. At this time, the robot arm 41 and other equipment begin to work together. When the next process operation is required, only the actuator needs to be replaced and the above operations can be repeated.

[0060] In the embodiment of the utility model, by integrating the electric control cabinet 211, the air compressor 221, the sprayer 222, the material box 231, the battery cabinet 242 and the reduction motor 241 into a compact cabinet, the installation, debugging and maintenance of the equipment are more convenient; by directly controlling the electric control cabinet 211, unified scheduling can be directly performed, effectively solving the conflicts and problems that may arise when different equipment and different systems work together, and improving the fluency and coordination of the overall operation. Furthermore, the integrated cabinet 2 effectively saves space, especially in construction sites with limited space, reduces the site occupancy rate, makes the layout more reasonable, and reduces the probability of worker injury.

[0061] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated control device suitable for a building platform operation robot, characterized in that: It comprises an integrated cabinet (2), an L-shaped mobile platform (1) for carrying the integrated cabinet (2), a track unit (3), and a robot unit (4) arranged on one side of the L-shaped mobile platform (1); wherein: The integrated cabinet (2) comprises an electric control layer (21) located at the top layer inside the cabinet, a spray layer (22) and a storage layer (23) located at the bottom of the electric control layer in sequence, and a power supply layer (24) located at the bottom layer of the cabinet; The robot unit (4) comprises a mechanical arm (41), a quick-change disk (411) arranged at the front end of the mechanical arm (41), and an execution component (42) connected to the mechanical arm (41) via the quick-change disk (411).

2. The integrated control device suitable for a building platform operation robot according to claim 1, characterized in that: The electric control layer (21) comprises an electric control cabinet (211); The power layer (24) comprises a reduction motor (241) arranged on one side of the power layer and a battery cabinet (242) on the other side.

3. The integrated control device suitable for a building platform operation robot according to claim 1, characterized in that: The spray layer (22) comprises an air compressor (221) for adjusting output pressure and air volume and a sprayer (222) arranged on one side of the spray layer, and the storage layer (23) comprises a material box (231). The storage layer (23) works in coordination with the spray layer (22).

4. The integrated control device suitable for a building platform operation robot according to claim 3, characterized in that: The material box (231) comprises a material pipe (232) arranged on one side of the storage layer (23).

5. The integrated control device suitable for a building platform operation robot according to claim 4, characterized in that: The integrated cabinet (2) further comprises a ventilation opening (25) arranged on the back of the integrated cabinet (2), a signal indicator light (26) arranged on the top of the integrated cabinet (2), a navigation device (27), and auxiliary rollers (8) arranged on the bottom of the lower two layers of the integrated cabinet (2).

6. The integrated control device suitable for a building platform operation robot according to claim 5, characterized in that: The ventilation openings (25) are evenly arranged.

7. An integrated control device suitable for a building platform operation robot according to any one of claims 1 to 6, characterized in that: The front end of the quick-change disk (411) is provided with an easily detachable quick-change interface (4111).

8. An integrated control device suitable for a building platform operation robot according to any one of claims 1 to 6, characterized in that: The L-shaped mobile platform (1) comprises a vertical support column and a transverse base, and the transverse base is used to place the integrated cabinet (2).

9. An integrated control device suitable for a building platform operation robot according to any one of claims 1 to 6, characterized in that: The track unit (3) comprises a first track and a second track arranged on the ground.

10. The integrated control device for a building platform operation robot according to claim 8, characterized in that: The transverse base is provided with a first slide rail for use in conjunction with the first track; the top of the vertical support column is provided with a second slide rail for use in conjunction with the second track.

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