Insulator mud blank punch forming device

Abstract

The utility model discloses an insulator mud blank punch forming device, which belongs to the technical field of ceramic production and comprises a worktable, a support frame is fixedly mounted on the top surface of the worktable, a punching component is fixedly mounted at the bottom end of the support frame, and a fixing component is arranged in the punching component; according to the stamping die, the stamping assembly and the fixing assembly are arranged, through the design, the functions of taking and injecting materials while stamping are achieved, the machining time can be fully utilized, meanwhile, a mud blank can be easily taken out, and the effect of preventing the die from cracking in the stamping process is achieved; the problems that the machining time cannot be fully utilized and the working efficiency is low due to the fact that the device only carries out machining through a single mold are avoided, and meanwhile the problems that the working amount of workers is increased due to the fact that the steps are tedious when the mold is replaced, and meanwhile the situation that mud blanks in the mold are relatively difficult to take out can be avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of ceramic production, and in particular relates to a device for punching and forming insulator mud blanks. Background Art

[0002] Ceramics is a general term for pottery and porcelain, and are usually made of non-silicate chemical raw materials or artificial synthetic raw materials. During the production of ceramics, corresponding stamping devices and molds are needed to be used in conjunction to shape the clay into clay blanks.

[0003] Although there are many clay blank stamping and forming devices on the market nowadays, these devices only have a single mold for processing, and cannot achieve the effect of stamping and taking out materials at the same time, so they cannot make full use of the processing time, thereby improving the working efficiency of the device. In addition, these devices have complicated steps when replacing the mold, which not only increases the workload of the staff, but also makes it relatively difficult to take out the clay blank from the mold. In the process of taking out, the clay blank is easily damaged and needs to be stamped again, which is troublesome, time-consuming and labor-intensive. In order to solve the above problems, an insulator clay blank stamping and forming device is urgently needed to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the problem that although there are many mud blank stamping and forming devices on the market nowadays, these devices have only a single mold for processing, and cannot achieve the effect of stamping and taking out materials and injecting materials at the same time, so that the processing time cannot be fully utilized to improve the working efficiency of the device, and these devices have complicated steps when replacing the mold, which not only increases the workload of the staff, but also these devices are relatively difficult to take out the mud blank from the mold, and the mud blank is easily damaged during the taking out process, and it needs to be stamped again, which is troublesome, time-consuming and labor-intensive. An insulator mud blank stamping and forming device is proposed.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an insulator mud blank stamping forming device, comprising a workbench, a support frame is fixedly installed on the top surface of the workbench, a stamping component is fixedly installed on the bottom end of the support frame, and a fixing component is arranged inside the stamping component.

[0006] As a further description of the above technical solution:

[0007] The stamping assembly includes a motor, the motor is fixedly mounted on the top surface of the support frame, a first threaded rod is fixedly mounted on one end of the output shaft of the motor, an external thread of the first threaded rod is connected to a mounting tube, a fixing frame is fixedly mounted on the bottom end of the mounting tube, and a telescopic rod is fixedly mounted on the bottom end of the support frame.

[0008] As a further description of the above technical solution:

[0009] A fixing frame is fixedly installed on the bottom end of the telescopic rod, a belt is slidably connected to the outer wall of the output shaft of the motor, a pulley is slidably connected to the inner wall of the other end of the belt, and a second threaded rod is fixedly installed on the bottom end of the pulley.

[0010] As a further description of the above technical solution:

[0011] The fixing frame is threadedly connected to a third threaded rod through a threaded hole arranged inside the fixing frame, a stamping plate is fixedly mounted on the bottom end of the third threaded rod, the thread direction of the second threaded rod is opposite to that of the first threaded rod, and the stamping assembly, except for the motor, the pulley, the belt, and the second threaded rod and the first threaded rod, is symmetrically arranged with two about the longitudinal center symmetry axis of the supporting frame.

[0012] As a further description of the above technical solution:

[0013] The fixing assembly includes a mounting frame, a plurality of mounting frames are fixedly mounted on the bottom surface of the fixing frame, a limiting rod is fixedly mounted on the bottom surface of the mounting frame, the workbench is slidably connected to the first half mold via a sliding groove arranged inside the workbench, and the workbench is slidably connected to the second half mold via a sliding groove arranged inside the workbench.

[0014] As a further description of the above technical solution:

[0015] Slide blocks are fixedly installed on the outer walls of the second half mold and the first half mold, the workbench is slidably connected to the slide block via a slide groove arranged inside the workbench, the slide block, the second half mold and the first half mold are slidably connected to the limit rod via a slide hole arranged inside the workbench, and two fixed components are symmetrically arranged about the longitudinal center symmetry axis of the workbench.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the utility model are:

[0017] 1. In the utility model, a stamping assembly and a fixing assembly are provided. When the equipment is used, the first half mold and the second half mold are slid into the workbench through the grooves provided in the workbench, so that the first half mold and the second half mold are combined into a complete mold, and then the raw material is put into the mold. At this time, the motor is started, and the start of the motor drives the rotation of the first threaded rod. The rotation of the first threaded rod causes the mounting cylinder to move downward, and the movement of the mounting cylinder drives the movement of the fixing frame and the stamping disk. When the stamping disk enters the mold and stamps the raw material, the limit rod is also inserted into the slider and the first half mold and the second half mold, so as to ensure that the first half mold and the second half mold will not crack during the stamping process. After the stamping is completed, the raw material is added to the mold formed by the combination of the first half mold and the second half mold. Then, as the motor is started, the stamping disk begins to rise. At this time, the belt begins to move due to the start of the motor, and the movement of the belt drives the rotation of the pulley, and the rotation of the pulley drives The rotation of the second threaded rod causes the other punching plate to start moving downward, so as to punch the raw material in the other mold. When the punching is completed and the punching plate returns to its original position, the mold can be lifted out. Since there is no restriction of the slide groove and the limit rod, the mold is divided into the first half mold and the second half mold. At this time, the mud embryo can be easily taken out. Through this design, not only the function of punching and taking and filling materials at the same time is realized, and the processing time can be fully utilized, but also the mud embryo can be easily taken out, and the mold can be prevented from cracking during the punching process, avoiding the situation that the processing time cannot be fully utilized due to the device having only a single mold for processing, and the work efficiency is low. At the same time, it can also avoid the situation that the steps are cumbersome when replacing the mold, which increases the workload of the staff. At the same time, it is relatively difficult to take out the mud embryo in the mold, and it is easy to cause damage to the mud embryo during the removal process. It is simple and convenient to use and has strong practicality.

[0018] 2. In the utility model, by providing a third threaded rod, during the use of the device, the stamping disk can be turned out by the third threaded rod according to the specific shape of the mold, so as to realize the replacement of the stamping tool, thereby avoiding the need to use different types of stamping devices due to the mismatch between the mold and the stamping tool, which is time-consuming and labor-intensive. The provision of the third threaded rod further expands the scope of application of the device, improves the applicability of the device, and is simple and convenient to use and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 A three-dimensional structural schematic diagram of an insulator clay blank stamping and forming device proposed by the utility model;

[0020] Figure 2 This is an exploded three-dimensional structural schematic diagram of an insulator clay blank stamping and forming device proposed by the utility model;

[0021] Figure 3 It is an exploded three-dimensional structural schematic diagram of a stamping component in an insulator clay blank stamping forming device proposed by the utility model;

[0022] Figure 4 The utility model discloses an exploded three-dimensional structural diagram of a fixing component in an insulator clay blank stamping and forming device.

[0023] Legend:

[0024] 1. Support frame; 2. Workbench; 3. Stamping assembly; 31. Motor; 32. First threaded rod; 33. Mounting cylinder; 34. Telescopic rod; 35. Fixed frame; 36. Pulley; 37. Belt; 38. Second threaded rod; 39. Third threaded rod; 310. Stamping disk; 4. Fixed assembly; 41. Mounting frame; 42. Limit rod; 43. Slider; 44. First half mold; 45. Second half mold. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 The utility model provides a technical solution: an insulator mud blank stamping forming device, comprising a workbench 2, a support frame 1 is fixedly installed on the top surface of the workbench 2, a stamping component 3 is fixedly installed on the bottom end of the support frame 1, and a fixing component 4 is arranged inside the stamping component 3;

[0027] The stamping assembly 3 includes a motor 31, a motor 31 is fixedly mounted on the top surface of the support frame 1, a first threaded rod 32 is fixedly mounted on one end of the output shaft of the motor 31, a mounting tube 33 is connected to the external thread of the first threaded rod 32, a fixing frame 35 is fixedly mounted on the bottom end of the mounting tube 33, a telescopic rod 34 is fixedly mounted on the bottom end of the support frame 1, a fixing frame 35 is fixedly mounted on the bottom end of the telescopic rod 34, a belt 37 is slidably connected to the outer wall of the output shaft of the motor 31, a pulley 36 is slidably connected to the inner wall of the other end of the belt 37, a second threaded rod 38 is fixedly mounted on the bottom end of the pulley 36, the fixing assembly 4 includes a mounting frame 41, the A plurality of mounting brackets 41 are fixedly mounted on the bottom surface of the fixing bracket 35, and a limiting rod 42 is fixedly mounted on the bottom surface of the mounting bracket 41. The workbench 2 is slidably connected to the first half mold 44 through a sliding groove arranged inside the workbench 2, and the workbench 2 is slidably connected to the second half mold 45 through a sliding groove arranged inside the workbench 2, and a slider 43 is fixedly mounted on the outer wall of the second half mold 45 and the first half mold 44, and the workbench 2 is slidably connected to the slider 43 through a sliding groove arranged inside the workbench 2, and the slider 43, the second half mold 45 and the first half mold 44 are all slidably connected to the limiting rod 42 through a sliding hole arranged inside the workbench 2, and two fixing components 4 are symmetrically arranged about the longitudinal central symmetry axis of the workbench 2;

[0028] The specific implementation method is as follows: when the equipment is used, the first half mold 44 and the second half mold 45 are slid into the workbench 2 through the grooves provided in the workbench 2, so that the first half mold 44 and the second half mold 45 are combined into a complete mold, and then the raw material is put into the mold, and the motor 31 is started at this time, and the start of the motor 31 drives the rotation of the first threaded rod 32, and the rotation of the first threaded rod 32 causes the mounting cylinder 33 to move downward, and the movement of the mounting cylinder 33 drives the movement of the fixing frame 35 and the punching plate 310, and when the punching plate 310 enters the mold and punches the raw material, the limiting rod 42 is also inserted into the slider 43 and the first half mold 44 and the second half mold 45, so as to ensure that the first half mold 44 and the second half mold 45 are punched again. The punching plate 310 is a mold formed by merging the first half mold 44 and the second half mold, and the punching plate 310 starts to rise as the motor 31 is started. At this time, the belt 37 starts to move due to the start of the motor 31. The movement of the belt 37 drives the rotation of the pulley 36. The rotation of the pulley 36 drives the rotation of the second threaded rod 38. The rotation of the second threaded rod 38 causes the other punching plate 310 to start to move downward, so as to punch the raw material in the other mold. When the punching is completed and the punching plate 310 returns to its original position, the mold can be taken out. Due to the lack of the chute and the limit rod 42, the mold is divided into the first half mold 44 and the second half mold 45. At this time, the clay embryo can be easily taken out.

[0029] The fixing frame 35 is threadedly connected to a third threaded rod 39 through a threaded hole arranged inside the fixing frame 35, and a stamping disk 310 is fixedly installed on the bottom end of the third threaded rod 39. The thread direction of the second threaded rod 38 is opposite to that of the first threaded rod 32. In addition to the motor 31, the pulley 36, the belt 37, and the second threaded rod 38 and the first threaded rod 32, the stamping assembly 3 is symmetrically arranged with two about the longitudinal center symmetry axis of the support frame 1.

[0030] The specific implementation method is as follows: during the use of the device, the stamping disk 310 can be rotated out through the third threaded rod 39 according to the specific shape of the mold to realize the replacement of the stamping tool, thereby avoiding the need to use different types of stamping devices due to the mismatch between the mold and the stamping tool, which is time-consuming and labor-intensive. The setting of the third threaded rod 39 further expands the scope of application of the device and improves the applicability of the device.

[0031] Working principle: When the equipment is used, the first half mold 44 and the second half mold 45 are slid into the workbench 2 through the grooves provided in the workbench 2, so that the first half mold 44 and the second half mold 45 are combined into a complete mold, and then the raw material is put into the mold, and the motor 31 is started at this time. The start of the motor 31 drives the rotation of the first threaded rod 32, and the rotation of the first threaded rod 32 causes the mounting cylinder 33 to move downward, and the movement of the mounting cylinder 33 drives the movement of the fixing frame 35 and the punching plate 310, and when the punching plate 310 enters the mold and punches the raw material, the limit rod 42 is also inserted into the slider 43 and the first half mold 44 and the second half mold 45, so as to ensure that the first half mold 44 and the second half mold 45 will not crack during the punching process, and after the punching is completed, the raw material is added to the mold formed by the combination of the other first half mold 44 and the second half mold, and then the punching plate 310 starts to move upward with the start of the motor 31. The belt 37 starts to move due to the start of the motor 31. The movement of the belt 37 drives the rotation of the pulley 36. The rotation of the pulley 36 drives the rotation of the second threaded rod 38. The rotation of the second threaded rod 38 causes another punching disc 310 to start moving down, so as to punch the raw material in another mold. When the punching is completed and the punching disc 310 returns to its original position, the mold can be lifted out. Due to the lack of the slide groove and the restriction of the limit rod 42, the mold is divided into a first half mold 44 and a second half mold 45. At this time, the mud embryo can be easily taken out. During the use of the device, the punching disc 310 can be turned out through the third threaded rod 39 according to the specific shape of the mold to realize the replacement of the punching tool, thereby avoiding the need to use different types of punching devices due to the mismatch between the mold and the punching tool, which is time-consuming and labor-intensive. The provision of the third threaded rod 39 further expands the scope of application of the device and improves the applicability of the device.

[0032] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An insulator blank stamping and forming device, comprising a workbench (2), characterized in that: A support frame (1) is fixedly mounted on the top surface of the workbench (2), a punching assembly (3) is fixedly mounted on the bottom end of the support frame (1), a fixing assembly (4) is arranged inside the punching assembly (3), the punching assembly (3) comprises a motor (31), a motor (31) is fixedly mounted on the top surface of the support frame (1), a first threaded rod (32) is fixedly mounted on one end of the output shaft of the motor (31), an external thread of the first threaded rod (32) is connected to a mounting tube (33), a fixing frame (35) is fixedly mounted on the bottom end of the mounting tube (33), and the A telescopic rod (34) is fixedly installed at the bottom end of the support frame (1), and a fixed frame (35) is fixedly installed at the bottom end of the telescopic rod (34). A belt (37) is slidably connected to the outer wall of the output shaft of the motor (31), and a pulley (36) is slidably connected to the inner wall of the other end of the belt (37). A second threaded rod (38) is fixedly installed at the bottom end of the pulley (36). The fixed frame (35) is threadedly connected to a third threaded rod (39) through a threaded hole arranged inside the fixed frame (35), and a stamping disc (310) is fixedly installed at the bottom end of the third threaded rod (39). The threaded rod (38) has a thread direction opposite to that of the first threaded rod (32); the stamping assembly (3) is symmetrically provided with two of the motor (31), the pulley (36), the belt (37), and the second threaded rod (38) and the first threaded rod (32) about the longitudinal central symmetry axis of the support frame (1); the fixing assembly (4) includes a mounting frame (41); a plurality of mounting frames (41) are fixedly installed on the bottom surface of the fixing frame (35); a limiting rod (42) is fixedly installed on the bottom surface of the mounting frame (41); the workbench (2) is slidably connected to the workbench (2) through a sliding groove arranged inside the workbench (2). A first half mold (44) is provided, the workbench (2) is slidably connected to a second half mold (45) via a slide groove arranged inside the workbench (2), a slider (43) is fixedly installed on the outer wall of the second half mold (45) and the first half mold (44), the workbench (2) is slidably connected to the slider (43) via a slide groove arranged inside the workbench (2), the slider (43), the second half mold (45) and the first half mold (44) are all slidably connected to a limit rod (42) via a slide hole arranged inside the workbench (2), and two fixed components (4) are symmetrically arranged about the longitudinal central symmetry axis of the workbench (2).

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