Granulator

By introducing positioning, adsorption and screening components into the pelletizer, the problems of low applicability and dust are solved, and the cutting of plastics of different sizes and the effective adsorption of dust is achieved, the recycling efficiency of plastic particles is improved, and the environment and workers are ensured. Safety.

CN222270876UActive Publication Date: 2024-12-31SHANGHAI SIQI HIGH POLYMER MATERIAL
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Patent Information

Application Number
CN202421105497.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2024-12-31
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The existing pelletizers have low applicability when dealing with plastic strips of different sizes, and dust and particulate matter generated during the pelletization process fail to effectively remove dust, affecting the environment and workers' health, and cannot effectively screen plastics of different particle sizes, reducing recycling. efficiency.

Method used

A pelletizer was designed, including pelletizing structure, positioning components, adsorption components and screening components. Plastic strips were cut through the transmission system, dust was adsorbed by activated carbon plates, and plastic particles of different particle sizes were separated through ultrasonic generators and screens. .

Benefits of technology

It improves the applicability of the pelletizer, prevents dust from polluting the environment, improves the recycling efficiency of plastic particles, and ensures workers' health and environmental safety.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222270876U_ABST
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Abstract

The utility model discloses a granulator which comprises a box body, a feeding bin fixed on the left side wall of the box body, a supporting table fixed on the inner bottom wall of the box body and a fixed cutter fixed on the upper surface of the supporting table, the pelletizing structure comprises a motor fixed to the front face of the box body, a transmission rod fixed to an output shaft of the motor, a transmission wheel fixed to the outer side of the transmission rod, a transmission belt in transmission connection to the outer side of the transmission wheel, a driven wheel in transmission connection to the other end of the transmission belt, and a first driven rod fixed to the inner side of the circle center of the driven wheel. The driving gear is fixed on the outer side of the first driven rod; the driven gear is meshed with the top of the right side of the driving gear; the second driven rod is fixed on the inner side of the circle center of the driven gear; the connecting cylinder is fixed on the outer side of the second driven rod; according to the granulator, the plastic strips are prevented from deviating in the feeding process through the positioning assembly.
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Description

Technical Field

[0001] The utility model relates to the field of plastic particle production, in particular to a pelletizer. Background Art

[0002] Masterbatch is a granular material mixed with pigments or dyes, carrier resins, additives and other materials. It is widely used in coloring polymer materials such as plastics and chemical fibers. In the production process of masterbatch, the pelletizer is one of the key equipment, which is used to cut the masterbatch into particles of a certain size and shape.

[0003] Chinese patent announcement No. CN213353087U proposes a plastic pelletizer. The utility model proposes the problem that "during the use of the pelletizer, only pelletizers of one size can be processed, and there is a defect of low applicability", and proposes the following technical solution: "Through the setting of the adjustment component, the position of the guide conveyor belt on the machine body can be adjusted, so as to achieve the purpose of adjusting the distance between the cutting roller and the guide conveyor belt, so that the pelletizer can cut plastic strips of different sizes, which plays a role in improving the applicability of the pelletizer; through the setting of the conveying channel and the discharge port, the cut plastic pellets can be discharged in time", however, dust and particulate matter will be generated during the pelletizing process. If dust removal is not performed, these dust and particulate matter will be spread into the air, causing harm to the environment and workers, but the technical solution lacks means to solve the dust problem. In addition, the technical solution also lacks screening measures for plastic particles, and cannot effectively separate plastics of different particle sizes, thereby reducing the recycling efficiency of plastic particles. Utility Model Content

[0004] To address the deficiencies of the prior art, the utility model provides a pelletizer, which has the advantages of preventing dust from polluting the environment, screening plastic particles and thus improving recycling efficiency.

[0005] In summary, the utility model provides the following technical solutions: a pelletizer, comprising a box body, a feed bin fixed to the left side wall of the box body, a support platform fixed to the bottom wall of the box body, and a fixed knife fixed to the upper surface of the support platform, wherein a pelletizing structure for pelletizing plastic strips is provided on the front side of the box body;

[0006] The pelletizing structure comprises a motor fixed on the front of the box body, a transmission rod fixed on the output shaft of the motor, a transmission wheel fixed on the outside of the transmission rod, a transmission belt connected to the outside of the transmission wheel, a driven wheel connected to the other end of the transmission belt, a first driven rod fixed on the inside of the center of the driven wheel, a driving gear fixed on the outside of the first driven rod, a driven gear meshed with the top right side of the driving gear, a second driven rod fixed on the inside of the center of the driven gear, a connecting tube fixed on the outside of the second driven rod, and a pelletizing blade fixed on the outer surface of the connecting tube;

[0007] The inner top wall of the box body is provided with a positioning component to prevent the plastic strip from deflecting;

[0008] The inner top wall of the box body is provided with an adsorption component for adsorbing dust;

[0009] The right side wall of the box body is provided with a screening component for screening particles.

[0010] Furthermore, thirteen partitions are fixedly connected between the inner top wall and the inner bottom wall of the feed bin, and the thirteen partitions are distributed at equal distances from front to back.

[0011] The beneficial effect of adopting the above further solution is: separating the plurality of plastic strips to prevent the plurality of plastic strips from sticking together.

[0012] Furthermore, one end of the front side of the transmission rod is rotatably connected to the front side of the box body, one end of the front side of the first driven rod passes through the front side of the box body and extends to the interior of the box body and is rotatably connected to the inner rear side wall of the box body, and a feeding barrel is fixedly connected to the outer side of one end of the first driven rod located inside the box body.

[0013] The beneficial effect of adopting the above further solution is that the feeding cylinder is used to convey the plastic strips, so that the plastic strips can be pelletized by the pelletizing structure.

[0014] Furthermore, one end of the front side of the second driven rod sequentially penetrates the front side of the box body, the front side of the connecting tube and the back side of the connecting tube and is rotatably connected to the inner rear side wall of the box body.

[0015] The beneficial effect of adopting the above further solution is that the connecting tube and the pelletizing blade fixed on the outer surface of the connecting tube can pelletize the plastic strips located inside the box body.

[0016] Furthermore, the positioning assembly includes an electric push rod fixed to the top wall of the box body, a connecting plate fixed to the bottom end of the movable rod of the electric push rod, an elastic telescopic rod fixed to the bottom of the connecting plate, a frame fixed to the bottom end of the piston rod of the elastic telescopic rod, and a positioning cylinder rotatably connected between the front side wall and the inner rear side wall of the frame, and the positioning cylinder corresponds to the feeding cylinder up and down.

[0017] The beneficial effect of adopting the above further solution is that the positioning component is used to prevent the plastic strip from being offset during the feeding process.

[0018] Furthermore, the adsorption assembly includes a presentation rack fixed to the top wall of the box body and an activated carbon plate slidably connected between the left side wall and the right side wall of the presentation rack.

[0019] The beneficial effect of adopting the above further scheme is: dust is adsorbed by the adsorption performance of the activated carbon plate, thereby preventing dust from spreading and polluting the environment.

[0020] Furthermore, the screening component includes an ultrasonic generator fixed to the right side wall of the box, an ultrasonic connector fixed to the generating end of the ultrasonic generator, a mesh frame fixed to the top of the ultrasonic connector, and a screen fixed to the inner side of the mesh frame.

[0021] The beneficial effect of adopting the above further scheme is: plastics of different particle sizes can be effectively separated by the screening component, thereby improving the efficiency of plastic recycling.

[0022] Furthermore, the upper surface of the support platform is provided with an inclined surface, and the inclined surface is located to the right of the fixed knife, the left side wall of the screen frame is fixedly connected to the right side wall of the support platform, and the right side wall of the screen frame is fixedly connected to the inner right side wall of the box body.

[0023] The beneficial effect of adopting the above further solution is that the inclined surface of the support table facilitates the plastic particles to fall onto the screen.

[0024] Compared with the prior art, the utility model has the following beneficial effects:

[0025] The plastic strips are transported by the feeding components in the pelletizing structure, and the positioning components are used to prevent the plastic strips from shifting during the feeding process. In addition, the adsorption components are used to adsorb the dust in the pelletizing process to prevent dust from polluting the environment and endangering the health of workers. In addition, the screening components are used to screen particles of different sizes, thereby improving the recycling efficiency of plastic particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic diagram of the structure of the utility model;

[0027] Figure 2 It is a schematic diagram on the left side of the utility model;

[0028] Figure 3 It is a front schematic diagram of the utility model;

[0029] Figure 4 It is a schematic diagram of the back side of the utility model;

[0030] Figure 5 It is a stereoscopic diagram of the feed bin in the structure of the utility model.

[0031] Description of reference numerals:

[0032] 1. Box body; 2. Feed bin; 3. Support platform; 4. Fixed knife; 5. Motor; 6. Transmission rod; 7. Transmission wheel; 8. Transmission belt; 9. Driven wheel; 10. First driven rod; 11. Driving gear; 12. Driven gear; 13. Second driven rod; 14. Connecting cylinder; 15. Pelletizing blade; 16. Feeding cylinder; 17. Electric push rod; 18. Connecting plate; 19. Elastic telescopic rod; 20. Frame; 21. Positioning cylinder; 22. Presentation rack; 23. Activated carbon plate; 24. Ultrasonic generator; 25. Ultrasonic connector; 26. Net frame; 27. Screen. DETAILED DESCRIPTION

[0033] See also Figure 1-3 A pelletizer comprises a box body 1, a feed bin 2 fixed on the left side wall of the box body 1, a support platform 3 fixed on the inner bottom wall of the box body 1 and a fixed knife 4 fixed on the upper surface of the support platform 3, and a pelletizing structure for pelletizing plastic strips is provided on the front side of the box body 1.

[0034] like Figure 1-5 As shown, the pelletizing structure includes a motor 5 fixed on the front of the box body 1, a transmission rod 6 fixed on the output shaft of the motor 5, a transmission wheel 7 fixed on the outside of the transmission rod 6, a transmission belt 8 connected to the outside of the transmission wheel 7, a driven wheel 9 connected to the other end of the transmission belt 8, a first driven rod 10 fixed on the inner side of the center of the driven wheel 9, a driving gear 11 fixed on the outer side of the first driven rod 10, a driven gear 12 meshed with the top right side of the driving gear 11, a second driven rod 13 fixed on the inner side of the center of the driven gear 12, a connecting tube 14 fixed on the outer side of the second driven rod 13, and a pelletizing blade 15 fixed on the outer surface of the connecting tube 14;

[0035] The inner top wall of the box body 1 is provided with a positioning component to prevent the plastic strip from deflecting;

[0036] The inner top wall of the box body 1 is provided with an adsorption component for adsorbing dust;

[0037] The right side wall of the box body 1 is provided with a screening component for screening particles.

[0038] It should be noted that thirteen partitions are fixedly connected between the inner top wall and the inner bottom wall of the feed bin 2, and the thirteen partitions are equidistantly distributed from front to back, separating several plastic strips to prevent several plastic strips from sticking together. One end of the front side of the transmission rod 6 is rotatably connected to the front side of the box body 1, one end of the front side of the first driven rod 10 passes through the front side of the box body 1 and extends to the interior of the box body 1 and is rotatably connected to the inner rear side wall of the box body 1, and a feeding barrel 16 is fixedly connected to the outer side of the end of the first driven rod 10 located inside the box body 1, and the feeding barrel 16 is used to convey the plastic strips so that the plastic strips can be pelletized by the pelletizing structure, and one end of the front side of the second driven rod 13 passes through the front side of the box body 1, the front side of the connecting barrel 14 and the back side of the connecting barrel 14 in sequence and is rotatably connected to the inner rear side wall of the box body 1, so that the connecting barrel 14 and the pelletizing blade 15 fixed on the outer surface of the connecting barrel 14 can pelletize the plastic strips located inside the box body 1.

[0039] The positioning assembly includes an electric push rod 17 fixed to the inner top wall of the box body 1, a connecting plate 18 fixed to the bottom end of the movable rod of the electric push rod 17, an elastic telescopic rod 19 fixed to the bottom of the connecting plate 18, a frame 20 fixed to the bottom end of the piston rod of the elastic telescopic rod 19, and a positioning cylinder 21 rotatably connected between the inner front side wall and the inner rear side wall of the frame 20. The positioning cylinder 21 corresponds to the feeding cylinder 16 up and down. The positioning assembly is used to avoid deviation during the feeding process of the plastic strips.

[0040] The adsorption component includes a presentation rack 22 fixed on the inner top wall of the box body 1 and an activated carbon plate 23 slidably connected between the inner left wall and the inner right wall of the presentation rack 22. The dust is adsorbed by the adsorption performance of the activated carbon plate 23, so as to prevent the dust from spreading and polluting the environment. Activated carbon is a black powder or block, granular, honeycomb amorphous carbon, and also has regularly arranged crystalline carbon. It has a strong adsorption capacity and can effectively adsorb tiny particles in the air, such as dust, pollen, PM2.5, etc. These tiny particles are usually caused by pollutants in the air or produced by other gas reactions. Activated carbon can actively adsorb these tiny particles through its porous structure and surface charge characteristics, thereby achieving the effect of purifying the air.

[0041] The screening component includes an ultrasonic generator 24 fixed to the right side wall of the box 1, an ultrasonic connector 25 fixed to the generating end of the ultrasonic generator 24, a mesh frame 26 fixed to the top of the ultrasonic connector 25, and a screen 27 fixed to the inner side of the mesh frame 26. The screening component can effectively separate plastics of different particle sizes to improve the efficiency of plastic recycling.

[0042] In addition, three doors are hinged on the back of the box body 1, and the three doors are arranged in upper, middle and lower positions. The upper door is used to replace the activated carbon plate 23, the middle door is used to recover the plastic particles above the screen 27, and the lower door is used to recover the plastic particles below the screen 27. The upper surface of the support platform 3 is provided with an inclined surface, and the inclined surface of the support platform 3 is convenient for the plastic particles to fall onto the screen 27, and the inclined surface is located to the right of the fixed knife 4. The left side wall of the mesh frame 26 is fixedly connected to the right side wall of the support platform 3, and the right side wall of the mesh frame 26 is fixedly connected to the inner right side wall of the box body 1. The fixed knife 4 is located between the opposite sides of the connecting tube 14 and the feeding tube 16. A spring is provided on the outer side of the elastic telescopic rod 19, and a power amplifier is provided inside the ultrasonic generator 24 to increase the power of the ultrasonic wave.

[0043] The working principle of the above embodiment is:

[0044] The starting motor 5 drives the transmission rod 6 to rotate, and the transmission rod 6 then drives the transmission wheel 7 to rotate. The transmission wheel 7 drives the driven wheel 9 to rotate with the cooperation of the transmission belt 8. The first driven wheel 9 then drives the first driven rod 10 to rotate, and the first driven rod 10 then drives the feeding barrel 16 to rotate. At this time, the plastic strip is pushed into the silo 2, and one end of the plastic strip enters the interior of the box body 1. Then the electric push rod 17 is started to move the positioning barrel 21 downward, and then the plastic strip is positioned by cooperating with the feeding barrel 16. Due to the elastic properties of the elastic telescopic rod 19 and the spring, the positioning barrel 21 is prevented from crushing the plastic strip.

[0045] During the rotation of the first driven rod 10, the driving gear 11 is driven to rotate, and the driving gear 11 then drives the driven gear 12 meshing therewith to rotate, and the driven gear 12 then drives the second driven rod 13 to rotate, and the second driven rod 13 then drives the connecting cylinder 14 to rotate, and the connecting cylinder 14 then drives the pelletizing blade 15 to rotate, and the pelletizing blade 15 pelletizes with the cooperation of the fixed knife 4, and the plastic particles fall onto the screen 27 through the inclined surface of the support platform 3.

[0046] The ultrasonic generator 24 is started and generates ultrasonic waves. At the same time, the ultrasonic waves amplify the signals generated by the ultrasonic generator through the built-in power amplifier of the ultrasonic generator 24 to generate sound waves of sufficient intensity. By adjusting the parameters such as the frequency, amplitude and waveform of the ultrasonic waves, the screening effect on the plastic particles can be achieved. Finally, the ultrasonic waves are transmitted to the screen 27 through the ultrasonic connector 25.

Claims

1. A pelletizer, comprising a housing (1), a feed bin (2) fixed to the left side wall of the housing (1), a support platform (3) fixed to the inner bottom wall of the housing (1), and a fixed knife (4) fixed to the upper surface of the support platform (3), characterized in that: The front side of the box body (1) is provided with a pelletizing structure for pelletizing plastic strips; The pelletizing structure comprises a motor (5) fixed on the front side of the housing (1), a transmission rod (6) fixed on the output shaft of the motor (5), a transmission wheel (7) fixed on the outside of the transmission rod (6), a transmission belt (8) transmission-connected to the outside of the transmission wheel (7), a driven wheel (9) transmission-connected to the other end of the transmission belt (8), a first driven rod (10) fixed on the inside of the center of the driven wheel (9), a driving gear (11) fixed on the outside of the first driven rod (10), a driven gear (12) meshed with the top right side of the driving gear (11), a second driven rod (13) fixed on the inside of the center of the driven gear (12), a connecting tube (14) fixed on the outside of the second driven rod (13), and a pelletizing blade (15) fixed on the outer surface of the connecting tube (14); The inner top wall of the box body (1) is provided with a positioning component for preventing the plastic strip from deflecting; The inner top wall of the box body (1) is provided with an adsorption component for adsorbing dust; The right side wall of the box body (1) is provided with a screening component for screening particles.

2. A pelletizer according to claim 1, characterized in that: Thirteen partitions are fixedly connected between the inner top wall and the inner bottom wall of the feed bin (2), and the thirteen partitions are distributed at equal distances from front to back.

3. A pelletizer according to claim 1, characterized in that: One end of the front face of the transmission rod (6) is rotatably connected to the front face of the box body (1), one end of the front face of the first driven rod (10) passes through the front face of the box body (1) and extends to the interior of the box body (1) to be rotatably connected to the inner rear side wall of the box body (1), and a feeding cylinder (16) is fixedly connected to the outer side of one end of the first driven rod (10) located inside the box body (1).

4. A pelletizer according to claim 1, characterized in that: One end of the front side of the second driven rod (13) sequentially passes through the front side of the box body (1), the front side of the connecting tube (14) and the back side of the connecting tube (14), and is rotatably connected to the inner rear side wall of the box body (1).

5. A pelletizer according to claim 1, characterized in that: The positioning assembly comprises an electric push rod (17) fixed to the inner top wall of the box body (1), a connecting plate (18) fixed to the bottom end of the movable rod of the electric push rod (17), an elastic telescopic rod (19) fixed to the bottom of the connecting plate (18), a frame (20) fixed to the bottom end of the piston rod of the elastic telescopic rod (19), and a positioning cylinder (21) rotatably connected between the inner front side wall and the inner rear side wall of the frame (20), wherein the positioning cylinder (21) corresponds to the feeding cylinder (16) in the upper and lower parts.

6. A pelletizer according to claim 1, characterized in that: The adsorption assembly comprises a presentation rack (22) fixed to the inner top wall of the box body (1), and an activated carbon plate (23) slidably connected between the inner left side wall and the inner right side wall of the presentation rack (22).

7. A pelletizer according to claim 1, characterized in that: The screening component comprises an ultrasonic generator (24) fixed to the right side wall of the box (1), an ultrasonic connector (25) fixed to the generating end of the ultrasonic generator (24), a screen frame (26) fixed to the top of the ultrasonic connector (25), and a screen (27) fixed to the inner side of the screen frame (26).

8. A pelletizer according to claim 7, characterized in that: The upper surface of the support platform (3) is provided with an inclined surface, and the inclined surface is located to the right of the fixed knife (4); the left side wall of the screen frame (26) is fixedly connected to the right side wall of the support platform (3); and the right side wall of the screen frame (26) is fixedly connected to the inner right side wall of the box body (1).