Injection mold flexible to use
By designing the detachable injection mold lining and connection mechanism, the existing injection molds are solved to solve the problem of disassembly and replacement of different products, improve mold flexibility and reduce production costs, and achieve flexible and efficient injection molding production .
Patent Information
- Application Number
- CN202421132862.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-23
AI Technical Summary
Existing injection molds need to be disassembled and replaced in overall when processing products of different shapes, resulting in high cost and poor flexibility, and cannot effectively meet the needs of multiple sets of molds.
An injection mold including a removable first and second liner is designed, allowing rapid removal and replacement of the mold portions to be improved and production costs are reduced by providing feed holes, injection cavity and connection mechanisms.
It realizes rapid disassembly and replaces mold parts according to different product needs, improves the flexibility of injection molds, reduces production costs, and improves production efficiency.
Smart Images

Figure CN222271099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of injection molds, in particular to an injection mold which is flexible in use. Background Art
[0002] In the process of plastic product processing, injection molding equipment is generally used to complete its production, which effectively improves production efficiency. At present, the commonly used injection molding equipment includes an injection molding machine body (also called an injection device) and an injection mold. The injection mold is arranged at the end of the injection molding machine body and is connected to the injection molding machine body. Under the action of the injection molding machine body, the plastic raw material is melted and squeezed into the injection mold under high pressure, and the product is formed by cooling. Specifically, for example, a Chinese patent with patent publication number CN205272529U discloses an injection molding machine, which includes a machine body and an injection device and a clamping device arranged on the machine body; the injection device includes a nozzle, a barrel connected to the nozzle, a screw arranged in the barrel, a motor connected to the screw, and an injection hydraulic cylinder connected to the barrel; a heater is provided outside the barrel; the clamping device includes a vertically arranged fixed template, a movable template and a push rod passing through the fixed template; the movable template is connected to the nozzle and can move with the movement of the injection device; the side of the movable template facing away from the nozzle is a concave surface, and the side of the fixed template opposite to the movable template is a convex surface; the push rod is inserted into the top end of the fixed template and can be integrated with the convex surface of the fixed template, etc.
[0003] The injection molds in the above patents, as well as the injection molds of other similar injection molding equipment, are all installed as a whole on the injection molding machine, that is, when products of different shapes need to be injection molded, the staff needs to disassemble the injection mold as a whole. However, the cost of each set of injection molds is relatively high. If a factory is equipped with multiple sets of injection molds at the same time, the production cost will increase. If the flexibility of the injection mold can be improved, some components of the injection mold can be adjusted and replaced according to needs, which will relatively reduce the injection molding production cost. Utility Model Content
[0004] The utility model aims to provide an injection mold which is flexible to use, aiming to improve the problem that the injection mold has poor flexibility, multiple sets of injection molds need to be equipped simultaneously when different products need to be produced, and the production cost is high.
[0005] The utility model is implemented as follows: a flexible injection mold includes a first main body and a second main body, the first main body and the second main body are arranged opposite to each other, and the side walls close to each other are respectively provided with a first filling groove and a second filling groove, a first liner is detachably provided in the first filling groove, and a second liner is detachably provided in the second filling groove, and the first liner and the second liner constitute an injection space.
[0006] Preferably, the side wall of the first filling groove is provided with a feed hole and a sealing groove, the feed hole is arranged in the middle of the first filling groove, and the sealing groove is arranged at the edge of the first filling groove; a sealing convex plate is arranged on the side of the first liner, and the sealing convex plate is inserted into the sealing groove.
[0007] Preferably, the side wall of the second filling groove is provided with a through hole, a sealing ring groove, a mounting groove, and a strip groove, the through hole is located in the middle of the second filling groove, the sealing ring groove is arranged between the through hole and the mounting groove, and the strip groove is arranged below the mounting groove.
[0008] Preferably, a telescopic cylinder is arranged through the through hole, and a demolding top plate is arranged at the telescopic end of the telescopic cylinder; a blocking plate is arranged at the installation groove, a liquid bin is arranged at the end of the blocking plate, and a conveying pipe is arranged below the liquid bin, and the conveying pipe passes through the strip groove.
[0009] Preferably, the middle portion of the second liner away from the side wall of the first liner is arranged as a hollow structure, and a cooling bin is arranged outside the hollow structure, and the end of the blocking plate protruding from the second filling slot is inserted into the cooling bin.
[0010] Preferably, a second injection cavity is provided on the side wall of the second liner adjacent to the first liner, the second injection cavity is communicated with the first injection cavity of the first liner, and the second injection cavity is located between the cooling bin and the hollow space.
[0011] Preferably, a sealing tube is provided in the middle of the hollow portion of the second liner, the end of the sealing tube is inserted into the sealing ring groove, the demoulding top plate is located in the sealing tube, and can be flush with the side of the second liner adjacent to the first liner.
[0012] Preferably, a connecting mechanism is provided at the ends of the second lining and the second main body, and the connecting mechanism includes a main board, a sleeve plate and an adjusting screw. The main board is hingedly provided on the second main body, the sleeve plate is sleeved on the end of the main board, the adjusting screw passes through the sleeve plate, and the end portion is threadedly inserted into the main board; an insert rod is fixedly provided below the sleeve plate, and the insert rod is inserted into the slot of the second liner.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The utility model is provided with a detachable first liner and a second liner, which can be quickly disassembled and replaced according to different injection molded products, changing the current situation that multiple sets of injection molds need to be equipped at the same time and the entire injection mold needs to be replaced to achieve the production of different products, thereby improving the flexibility of the injection mold and reducing the injection molding production cost.
[0015] 2. The utility model is provided with a feed hole, a first injection cavity and a second injection cavity on the first liner and the second liner respectively, so as to be connected with the injection molding machine body, and the molten raw material is transported into the space formed by the first injection cavity and the second injection cavity, and the product processing is completed after the raw material is cooled and formed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of an embodiment of the utility model;
[0017] Figure 2 This utility model Figure 1 A schematic diagram of the structure of the first main body;
[0018] Figure 3 This utility model Figure 1 A schematic diagram of the structure of the first lining stereogram;
[0019] Figure 4 This utility model Figure 1 A schematic structural diagram of the first three-dimensional structure of the second main body;
[0020] Figure 5 This utility model Figure 1 A schematic structural diagram of a second solid body of the second main body;
[0021] Figure 6 This utility model Figure 5 A schematic diagram of the three-dimensional structure of the middle blocking plate;
[0022] Figure 7 This utility model Figure 1 A schematic diagram of the structure of the first three-dimensional second lining;
[0023] Figure 8 This utility model Figure 1 Schematic diagram of the structure of the second three-dimensional second lining
[0024] Fig. 9 This utility model Figure 1 A schematic diagram of the three-dimensional structure of the middle connecting mechanism;
[0025] Fig.10 It is a simplified schematic diagram of the assembly of the embodiment of the utility model and an injection molding machine.
[0026] In the figure: 1. first main body; 11. first filling groove; 12. sealing groove; 2. first lining; 21. first injection cavity; 22. sealing convex plate; 3. second lining; 31. sealing tube; 32. cooling bin; 33. slot; 34. second injection cavity; 4. second main body; 41. second filling groove; 42. sealing ring groove; 43. mounting groove; 44. strip groove; 45. telescopic cylinder; 5. connecting mechanism; 51. main board; 52. sleeve plate; 53. adjusting screw; 54. insert rod; 6. blocking plate; 61. liquid bin; 62. delivery pipe; 7. demolding top plate. DETAILED DESCRIPTION
[0027] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0028] The following is a further description with reference to the accompanying drawings and specific embodiments:
[0029] like Figure 1 , Figure 2 , Figure 4 , Figure 8 , Fig.10 As shown, a flexible injection mold includes a first main body 1, a first liner 2, a second liner 3 and a second main body 4. The first main body 1 and the second main body 4 are arranged opposite to each other, and the side walls close to each other are respectively provided with a first filling groove 11 and a second filling groove 41. The first liner 2 is connected by bolts and can be detachably arranged in the first filling groove 11. The second liner 3 is connected by a connecting mechanism 5 and can be detachably arranged in the second filling groove 41. The first injection cavity 21 and the second injection cavity 34 are respectively arranged on the side walls adjacent to each other of the first liner 2 and the second liner 3. The second injection cavity 34 is communicated with the first injection cavity 21 to form an injection space. In addition, a feed hole is provided on the side wall of the first filling groove 11, and the feed hole is located on the inner side of the first injection cavity 21. When the injection mold is used to process plastic products, the injection mold is installed on the injection molding machine body. Specifically, the first body 1 is installed at the end of the injection molding machine body, and the second body 4 is movably arranged on the side of the injection molding machine body. Since the injection molding equipment is a prior art, the way in which the injection mold composed of the first body 1 and the second body 4 is installed on the injection molding machine body has been disclosed, and will not be described in detail here. After the injection mold is installed on the injection molding machine body, the injection molding machine body heats the plastic raw material, and controls the molten plastic raw material to move to the end of the injection molding machine body. At the same time, under the action of high pressure, the molten plastic raw material passes through the feed hole into the injection molding space. Finally, due to cooling, the plastic raw material in the injection molding space solidifies and forms. After forming, the second body 4 moves relative to the first body 1, so that the product is exposed and separated from the second lining 3, and the processing of the product is completed. When producing products of different models, shapes, and patterns, the staff only needs to disassemble and replace the first lining 2 and the second lining 3, which changes the current situation that multiple sets of injection molds need to be equipped at the same time and the entire injection mold needs to be replaced to achieve the production of different products, improves the flexibility of the injection mold, and reduces the cost of injection molding production.
[0030] like Figure 2 , Figure 3As shown in the figure, in order to achieve the disassembly and assembly of the first inner liner 2 relative to the first main body 1, a first ear plate is provided at the end of the first main body 1. At the same time, a sealing groove 12 is provided on the side wall of the first filling groove 11. The sealing groove 12 is arranged outside the feed hole. A sealing convex plate 22 is provided on the side surface of the first inner liner 2, and a second ear plate is fixedly provided at the end. A bolt is passed through the second ear plate, and the end of the bolt is threadedly inserted into the first ear plate. At the same time, the sealing convex plate 22 is inserted into the sealing groove 12. With the cooperation of the sealing convex plate 22 and the sealing groove 12, the first injection cavity 21 communicates with the feed hole.
[0031] As Figure 1 , Fig. 9 shown in the figure, in order to achieve the disassembly and assembly of the first inner liner 2 relative to the second main body 4, a connecting mechanism 5 is provided at the ends of the second inner liner 3 and the second main body 4. The connecting mechanism 5 includes a main board 51, a sleeve board 52 and an adjusting screw 53. The main board 51 is hinged to the second main body 4, and a buckle groove is provided on the side wall. The sleeve board 52 is arranged in a U-shaped structure, and a buckle post is fixedly provided on the inner side wall. The sleeve board 52 is sleeved on the end of the main board 51, and the buckle post is located in the buckle groove. The adjusting screw 53 passes through the sleeve board 52, and the end of the adjusting screw is threadedly inserted into the main board 51. An insertion rod 54 is fixedly provided below the sleeve board 52, and the insertion rod 54 is inserted into the insertion slot 33 of the second inner liner 3. The diameter of the insertion slot 33 is larger than the diameter of the insertion rod 54. After the insertion rod 54 is inserted into the insertion slot 33, the worker rotates the adjusting screw 53 to control the movement of the sleeve board 52 relative to the main board 51, forcing the first inner liner 2 to be closely attached to the second main body 4. When it is necessary to disassemble and replace the second inner liner 3, the adjusting screw 53 is rotated in the reverse direction to move the sleeve board 52 away from the main board 51, and the sleeve board 52 and the main board 51 are controlled to rotate around the axis. At the same time, the insertion rod 54 is disengaged from the insertion slot 33, releasing the restriction of the second inner liner 3 and the second main body 4.
[0032] As Figure 7 shown in the figure, in order to reduce the weight of the second inner liner 3, the middle part of the side wall of the second inner liner 3 away from the first inner liner 2 is provided with a hollow structure, and the hollow structure is located inside the second injection cavity 34, thereby reducing the labor intensity of the worker when moving the second inner liner 3.
[0033] As Figure 6 , Figure 7As shown, in order to accelerate the cooling of the product, a cooling bin 32 is provided on the side wall of the second liner 3 away from the first liner 2. The cooling bin 32 is provided on the outside of the hollow structure and communicated with the hollow structure. In addition, a blocking plate 6 is provided at the cooling bin 32. A liquid bin 61 is provided at the end of the blocking plate 6. A delivery pipe 62 is provided below the liquid bin 61. The delivery pipe 62 is connected to a liquid pump. Under the action of the liquid pump, the coolant flows through the delivery pipe 62 and the liquid bin 61 to the cooling bin 32 and the hollow structure to cool the second liner 3, thereby accelerating the molding of the product. The heated coolant is output from another liquid bin 61 and the delivery pipe 62 to achieve circulating cooling of the second liner 3.
[0034] like Figure 5 , Figure 7 As shown, in order to force the cooled product to separate from the second inner liner 3, a sealing tube 31 is provided in the middle of the hollow part of the second inner liner 3, and a demoulding top plate 7 is provided in the sealing tube 31. The demoulding top plate 7 is connected to the telescopic cylinder 45. Under the action of the telescopic cylinder 45, the demoulding top plate 7 protrudes from the second inner liner 3 and simultaneously ejects the product to separate it. After the product separates, the telescopic cylinder 45 controls the demoulding top plate 7 to reset, that is, the demoulding top plate 7 is flush with the side of the second inner liner 3, so as to form an injection molding space.
[0035] like Figure 4 , Figure 5 As shown, in order to achieve stable connection between the blocking plate 6 and the demolding top plate 7, a through hole, a sealing ring groove 42, a mounting groove 43 and a strip groove 44 are provided on the side wall of the second filling groove 41. The through hole is located in the middle of the second filling groove 41, the sealing ring groove 42 is arranged between the through hole and the mounting groove 43, the strip groove 44 is arranged below the mounting groove 43, the telescopic cylinder 45 is arranged through the through hole, the part of the blocking plate 6 protruding from the second liner 3 is inserted into the mounting groove 43, the end of the sealing tube 31 is inserted into the sealing ring groove 42, and the delivery tube 62 is arranged through the strip groove 44.
[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A flexible injection mold, characterized in that: The invention comprises a first main body (1) and a second main body (4), wherein the first main body (1) and the second main body (4) are arranged opposite to each other, and the side walls close to each other are respectively provided with a first filling groove (11) and a second filling groove (41), a first liner (2) is detachably arranged in the first filling groove (11), and a second liner (3) is detachably arranged in the second filling groove (41), and the first liner (2) and the second liner (3) constitute an injection molding space.
2. A flexible injection mold according to claim 1, characterized in that: The side wall of the first filling groove (11) is provided with a feed hole and a sealing groove (12), the feed hole is arranged in the middle of the first filling groove (11), and the sealing groove (12) is arranged at the edge of the first filling groove (11); a sealing convex plate (22) is arranged on the side of the first liner (2), and the sealing convex plate (22) is inserted into the sealing groove (12).
3. A flexible injection mold according to claim 1, characterized in that: The side wall of the second filling groove (41) is provided with a through hole, a sealing ring groove (42), a mounting groove (43), and a strip groove (44); the through hole is located in the middle of the second filling groove (41); the sealing ring groove (42) is arranged between the through hole and the mounting groove (43); and the strip groove (44) is arranged below the mounting groove (43).
4. A flexible injection mold according to claim 3, characterized in that: A telescopic cylinder (45) is provided through the through hole, and a demoulding top plate (7) is provided at the telescopic end of the telescopic cylinder (45); a blocking plate (6) is provided at the installation groove (43), and a liquid bin (61) is provided at the end of the blocking plate (6), and a delivery pipe (62) is provided below the liquid bin (61), and the delivery pipe (62) passes through the strip groove (44).
5. A flexible injection mold according to claim 4, characterized in that: The middle part of the second liner (3) away from the side wall of the first liner (2) is arranged as a hollow structure, and a cooling bin (32) is arranged outside the hollow structure, and the end of the blocking plate (6) protruding from the second filling groove (41) is inserted into the cooling bin (32).
6. A flexible injection mold according to claim 5, characterized in that: The second liner (3) is provided with a second injection cavity (34) on the side wall adjacent to the first liner (2); the second injection cavity (34) is communicated with the first injection cavity (21) of the first liner (2), and the second injection cavity (34) is located between the cooling chamber (32) and the hollow space.
7. A flexible injection mold according to claim 5, characterized in that: A sealing tube (31) is provided in the middle of the hollow portion of the second liner (3), the end of the sealing tube (31) is inserted into the sealing ring groove (42), and the demoulding top plate (7) is located in the sealing tube (31) and can be flush with the side of the second liner (3) adjacent to the first liner (2).
8. The flexible injection mold according to claim 1, characterized in that: A connecting mechanism (5) is provided at the ends of the second lining (3) and the second main body (4), and the connecting mechanism (5) comprises a main board (51), a sleeve plate (52) and an adjusting screw (53); the main board (51) is hingedly arranged on the second main body (4), the sleeve plate (52) is sleeved on the end of the main board (51), the adjusting screw (53) passes through the sleeve plate (52), and the end of the adjusting screw (53) is threadedly inserted into the main board (51); an insertion rod (54) is fixedly arranged below the sleeve plate (52), and the insertion rod (54) is inserted into the slot (33) of the second lining (3).