Efficient precise forming hydraulic machine for brake pad steel backing
By introducing chip ejectors, chip ejectors and chip barriers into the brake pad steel back hydraulic molding machine, the debris is processed by using the motor and air pump system to solve the problems of debris accumulation and blockage, and the processing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202323343146.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-08
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-08
AI Technical Summary
The debris produced by existing brake pad steel back hydraulic molding machines during the molding process are easily accumulated or blocked at the chip outlet, resulting in high manufacturing cost and low processing efficiency.
A high-efficiency precision forming hydraulic press for brake pads including chip ejectors, chip tops and chip barriers is designed. The conveyor belt and lever system driven by the motor drive drive the push plate to push the debris, and the debris is blown in with the air pump to ensure that Debris can be discharged effectively.
It effectively prevents the accumulation of debris in the chip storage hole and chip outlet, improves processing efficiency and accuracy, and avoids the problem of debris clogging.
Smart Images

Figure CN222271413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of precision hydraulic presses, in particular to a brake pad steel back high-efficiency precision forming hydraulic press. Background Art
[0002] Automobile brake pads are important parts of a car, and steel backing is a component of brake pads.
[0003] For example, patent document: CN216150825U discloses a brake pad steel back high-efficiency precision forming hydraulic press, wherein a cylinder is fixed on each of the four corners of its workbench, a hydraulic mechanism is fixed on the top of each cylinder, each cylinder also serves as a guide rod, a slider slides up and down along each cylinder and is connected to the piston rod of the hydraulic mechanism, an upper die is located at the bottom of the slider and is an integrally formed structure with the slider, a lower die and the workbench are an integrally formed structure and are located directly below the upper die, a circular groove and a plurality of holes are provided on the lower die, an annular pressure cutter and a hollow cylindrical pressure cutter are provided on the upper die, the blade head of the cylindrical pressure cutter is an inclined surface, a push rod is connected to the cylindrical pressure cutter through a spring, the base below the workbench is hollow, each hole passes through the bottom of the base, a chip removal opening is also provided on one side of the base, a tilted chip removal channel is provided in the base, and the chip removal opening and the chip removal channel are connected. The utility model has the advantages of simple structure, low manufacturing cost, fast processing speed and high processing accuracy.
[0004] Based on the above, it was found that when the machine was performing hydraulic forming on the brake pad steel back, debris would fall off the steel back, and the machine had less structure for collecting the debris, which might easily lead to accumulation of debris in the chip storage hole or blockage in the chip outlet. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a brake pad steel back high-efficiency precision forming hydraulic press, which has the advantages of being conducive to collecting debris and preventing debris clogging.
[0006] In order to achieve the above-mentioned functional objectives, the utility model provides the following technical solutions: a brake pad steel back high-efficiency precision molding hydraulic press, including a base, a connecting rod, a top, a hydraulic pressure, a lower die, a chip inlet, a chip guard plate, and a chip outlet. The base is provided with a connecting rod, the connecting rod is provided with a top, the top is equipped with a hydraulic pressure, the base is provided with a lower die, the lower die is provided with a chip inlet around, a chip guard plate is fixed on the base, the base is provided with a chip outlet, the base includes a chip storage hole, a chip conveyor, a conveyor belt, and a chip ejector, the base is provided with a chip storage hole, the chip outlet is equipped with a chip conveyor, the base is equipped with a chip ejector, and the chip ejector and the chip ejector are cooperated with a conveyor belt.
[0007] By adopting the above technical solution, it is prevented that debris accumulates in the chip outlet and causes blockage of the chip outlet.
[0008] As an optimization, the chip conveyor includes a motor, a connecting shaft, and a chip conveying fan. The motor is fixed in the base, the motor is connected to the connecting shaft, and the chip conveying fan is fixed to the connecting shaft.
[0009] By adopting the above technical solution, the debris can be taken out of the chip outlet.
[0010] As an optimization, the chip ejector includes a movable rod, a tooth block, a linkage rod, a tooth groove, a spring, and a push plate. The other end of the conveyor belt is matched with a movable rod movable in the base, a tooth block is fixed to one end of the movable rod, a linkage rod movable in the base is provided under the tooth block, a tooth groove matching the tooth block is provided on the linkage rod, a push plate is fixed to one end of the linkage rod, and a spring is fixed between the push plate and the chip storage hole.
[0011] By adopting the above technical solution, the chips in the chip storage hole can be pushed to the chip outlet, making it easier to discharge the chips.
[0012] As an optimization, the chip guard plate includes an air pump, an air pipe, a baffle, a slot, and an air outlet hole. The air pump is fixed on the base, the air pipe is connected to the air pump, a baffle is provided at the other end of the air pipe, a slot is provided in the baffle, and an air outlet hole is provided on the baffle.
[0013] By adopting the above technical solution, the chips can be blown from the lower die into the chip inlet.
[0014] As an optimization, the chip entry opening includes a placement module, a connecting block, and a chip entry block. The connecting block is fixed on the base, the placement module is fixed between the connecting blocks, and the chip entry block is fixed on the connecting block.
[0015] By adopting the above technical solution, the debris will enter the chip storage hole along the inclined surface of the chip entry block.
[0016] Beneficial Effects
[0017] Compared with the prior art, the advantages of the utility model are:
[0018] The utility model discloses a brake pad steel back high-efficiency precision forming hydraulic press. Through the arrangement of a chip conveyor and a chip ejector, the starting of a motor drives the connecting shaft to rotate. A conveyor belt is provided on the connecting shaft. A moving rod is provided at the other end of the conveyor belt. The moving rod rotates accordingly. The tooth block fixed on the moving rod cooperates with the linkage rod. When the moving rod rotates, the linkage rod translates, driving a push plate in the chip storage hole to push the chips toward the chip outlet, and the push plate can push back and forth. When the chips reach the chip outlet, the connecting shaft drives the chip removal fan to rotate. The rotation of the chip removal fan can push the chips in the chip outlet outward, thereby solving the problem that the chips may accumulate in the chip storage hole or be blocked in the chip outlet. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of a hydraulic press for high-efficiency and precision forming of brake pad steel backs in the utility model;
[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the base of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the chip conveyor of the utility model;
[0022] Figure 4 This is a schematic diagram of the structure of the chip ejector of the utility model;
[0023] Figure 5 It is a schematic structural diagram of the chip guard plate of the utility model.
[0024] The reference numerals in the figure are: base-1, connecting rod-2, top-3, hydraulic press-4, lower die-5, chip inlet-6, chip guard plate-7, chip outlet-8, chip storage hole-11, chip conveyor-12, conveyor belt-13, chip ejector-14, motor-21, connecting shaft-22, chip conveyor fan-23, moving rod-41, gear block-42, linkage rod-43, tooth groove-44, spring-45, push plate-46, air pump-71, air supply pipe-72, baffle-74, slot-73, air outlet-75, module block-61, connecting block-62, chip inlet block-63. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] Example
[0027] See also Figure 1-5 A brake pad steel back high-efficiency precision forming hydraulic press comprises a base 1, a connecting rod 2, a top 3, a hydraulic press 4, a lower die 5, a chip inlet 6, a chip guard plate 7, and a chip outlet 8. The base 1 is provided with a connecting rod 2, the connecting rod 2 is provided with a top 3, the top 3 is equipped with a hydraulic press 4, the base 1 is provided with a lower die 5, the lower die 5 is provided with a chip inlet 6 around the lower die 5, a chip guard plate 7 is fixed on the base 1, the base 1 is provided with a chip outlet 8, the base 1 comprises a chip storage hole 11, a chip conveyor 12, a conveyor belt 13, and a chip ejector 14, the base 1 is provided with a chip storage hole 11, the chip outlet 8 is equipped with a chip conveyor 12, the base 1 is equipped with a chip ejector 14, and the chip ejector 14 and the chip conveyor 12 are matched with a conveyor belt 13.
[0028] The above-mentioned setting of the chip inlet 6 allows the chips generated by the steel back during precision hydraulic pressure to enter the chip storage hole 11 through the chip inlet 6 for storage, and the chip guard plate 7 arranged around the chip inlet 6 can prevent the chips from flying out. When the chips enter the chip storage hole 11, the chip pusher 14 can push the chips toward the chip outlet 8. When the chips enter the chip outlet 8, they will be driven and discharged by the chip conveyor 12 installed in the chip outlet 8, thereby preventing the chips from accumulating in the chip outlet 8 and causing the chip outlet 8 to be blocked.
[0029] In this embodiment, the chip conveyor 12 includes a motor 21 , a connecting shaft 22 , and a chip conveying fan 23 . The motor 21 is fixed in the base 1 . The motor 21 is connected to the connecting shaft 22 . The chip conveying fan 23 is fixed to the connecting shaft 22 .
[0030] The motor 21 is started to drive the connecting shaft 22 to rotate, and the chip removal fan 23 fixed on the connecting shaft 22 can push the chips in the chip outlet 8 and bring them out of the chip outlet 8.
[0031] In this embodiment, the chip ejector 14 includes a movable rod 41, a tooth block 42, a linkage rod 43, a tooth groove 44, a spring 45, and a push plate 46. The other end of the conveyor belt 13 is matched with a movable rod 41 movable in the base 1, and a tooth block 42 is fixed to one end of the movable rod 41. A linkage rod 43 movable in the base 1 is provided under the tooth block 42, and a tooth groove 44 matched with the tooth block 42 is provided on the linkage rod 43. A push plate 46 is fixed to one end of the linkage rod 43, and a spring 45 is fixed between the push plate 46 and the chip storage hole 11.
[0032] The tooth block 42 mentioned above surrounds half of the circumference of the movable rod 41, and the tooth block 42 cooperates with the tooth groove 44. When the motor 21 is started, the connecting shaft 22 drives the conveyor belt 13, and the other end of the conveyor belt 13 is matched with the movable rod 41. At this time, the movable rod 41 starts to rotate, and the tooth block 42 is fixed on the movable rod 41. The tooth block 42 rotates with the rotation of the movable rod 41, and the matching linkage rod 43 starts to translate toward the direction of the chip storage hole 11, driving the push plate 46 to translate. When the movable rod 41 rotates to a place where there is no tooth block 42, due to the spring 45 fixed on the push plate 46, the push plate 46 is pulled back, driving the linkage rod 43 to be pulled back together, and when the movable rod 41 rotates to the time when the tooth block 42 cooperates with the linkage rod 43, the push plate 46 is pushed out again, and this is repeated.
[0033] In this embodiment, the chip guard plate 7 includes an air pump 71, an air pipe 72, a baffle 74, a slot 73, and an air outlet 75. The air pump 71 is fixed on the base 1, and the air pipe 72 is connected to the air pump 71. The other end of the air pipe 72 is provided with a baffle 74, the baffle 74 is provided with a slot 73, and the baffle 74 is provided with an air outlet 75.
[0034] By starting the air pump 71 , the air pipe 72 delivers gas into the baffle 74 , and the gas is blown out from the air outlet 75 on the baffle 74 toward the lower mold 5 , blowing the chips on the lower mold 5 into the chip inlet 6 .
[0035] In this embodiment, the chip inlet 6 includes a placement module 61 , a connection block 62 , and a chip inlet block 63 . The connection blocks 62 are fixed on the base 1 , the placement modules 61 are fixed between the connection blocks 62 , and the chip inlet block 63 is fixed on the connection blocks 62 .
[0036] As described above, by configuring the chip entry block 63 , when chips fall onto the chip entry block 63 , the chips will enter the chip storage hole 11 along the inclined surface of the chip entry block 63 .
[0037] Working principle:
[0038] By starting the motor 21, the connecting shaft 22 is driven to rotate, and the chip removal fan 23 fixed on the connecting shaft 22 can push the chips in the chip outlet 8 and bring them out of the chip outlet 8. When the motor 21 is started, the connecting shaft 22 drives the conveyor belt 13, and the other end of the conveyor belt 13 is equipped with a moving rod 41. At this time, the moving rod 41 begins to rotate, and a tooth block 42 is fixed on the moving rod 41. The tooth block 42 rotates with the rotation of the moving rod 41, and the coordinated linkage rod 43 begins to translate toward the direction of the chip storage hole 11, driving the push plate 46 to translate. When the moving rod 41 rotates to a place where there is no tooth block 42, due to the spring 45 fixed on the push plate 46, the push plate 46 is pulled back, driving the linkage rod 43 to be pulled back together, and when the moving rod 41 rotates to the time when the tooth block 42 cooperates with the linkage rod 43, the push plate 46 is pushed out again, and this is repeated.
[0039] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A brake pad steel back high-efficiency precision forming hydraulic press, comprising a base (1), a connecting rod (2) arranged on the base (1), a top end (3) arranged on the connecting rod (2), a hydraulic device (4) installed on the top end (3), a lower die (5) arranged on the base (1), a chip inlet (6) arranged around the lower die (5), a chip guard plate (7) fixed to the base (1), and a chip outlet (8) arranged on the base (1), characterized in that: The base (1) comprises a chip storage hole (11) provided in the base (1), a chip conveyor (12) installed at the chip outlet (8), a chip ejector (14) installed at the base (1), and a conveyor belt (13) coordinated between the chip ejector (14) and the chip conveyor (12).
2. The brake pad steel back high-efficiency precision forming hydraulic press according to claim 1, characterized in that: The chip conveyor (12) comprises a motor (21) fixed in the base (1), a connecting shaft (22) connected to the motor (21), and a chip conveyor fan (23) fixed to the connecting shaft (22).
3. The brake pad steel back high-efficiency precision forming hydraulic press according to claim 1, characterized in that: The chip ejector (14) comprises a movable rod (41) matched with the other end of the conveyor belt (13), a tooth block (42) fixed to one end of the movable rod (41), a linkage rod (43) arranged under the tooth block (42), a tooth groove (44) arranged on the linkage rod (43) and matched with the tooth block (42), a push plate (46) fixed to the linkage rod (43), and a spring (45) fixed between the push plate (46) and the chip storage hole (11).
4. The brake pad steel back high-efficiency precision forming hydraulic press according to claim 1, characterized in that: The chip guard plate (7) comprises an air pump (71) fixed to the base (1), an air supply pipe (72) connected to the air pump (71), a baffle (74) provided at the other end of the air supply pipe (72), a slot (73) provided in the baffle (74), and an air outlet hole (75) provided on the baffle (74).
5. The brake pad steel back high-efficiency precision forming hydraulic press according to claim 1, characterized in that: The chip entry opening (6) comprises a connecting block (62) fixed on the base (1), a placement module (61) fixed between the connecting blocks (62), and a chip entry block (63) fixed on the connecting blocks (62).
