Boxing and sorting machine for row-packed batteries
By designing an automated battery packing and assembly machine, using X-axis, Y-axis and beat push components, the problems of low efficiency and position deviation of manual and neat placement of batteries are solved, and efficient and accurate battery packing and transportation are achieved to ensure that Correctness and consistency of the boxing.
Patent Information
- Application Number
- CN202420476866.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-13
AI Technical Summary
During the packaging process of zinc-manganese dry batteries, it is inefficient to manually place the loading batteries on the conveyor belt of the boxing equipment, and it is easy to cause unqualified packaging, and the problem of putting more or less batteries due to position deviations.
A battery packing and boxing machine is designed, including X-axis conveying components, Y-axis conveying components, beat push components and arrangement push components. Through the synergy between cylinders and push rods, batteries are automatically arranged according to specific quantities and positions. Neatly arranged and transported to the conveyor belt of the boxing equipment.
The automated battery arrangement and transportation is achieved, improving efficiency, accuracy and stability, and ensuring the correctness and consistency of the packing.
Smart Images

Figure CN222272485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of battery packaging equipment, in particular to a battery packing and arranging machine. Background Art
[0002] Zinc-manganese dry batteries are generally cylindrical in shape. After manufacturing, multiple batteries are packaged with plastic molds to form row batteries. A specific number of row batteries are then boxed to complete the packaging. However, there are some problems with this process. When loading row batteries into boxes, the batteries need to be manually arranged and placed on the conveyor belt of the boxing equipment. However, manual arrangement is not only inefficient, but also often leads to incorrect boxing due to deviations in the placement position. In addition, manual placement may also place too many or too few batteries, which also leads to unqualified boxing. Therefore, it is necessary to produce a row battery boxing sorting machine to solve the above problems. Utility Model Content
[0003] The utility model aims to provide a battery packing and arranging machine to solve the problems mentioned in the background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A battery packing and boxing machine includes a mounting base, an X-axis conveying assembly, a Y-axis conveying assembly, a rhythm pushing assembly and an arrangement pushing assembly. The X-axis conveying assembly, the Y-axis conveying assembly and the arrangement pushing assembly are all fixed on the mounting base. The X-axis conveying assembly is arranged along the left and right directions. The front end of the Y-axis conveying assembly is connected with the left end of the X-axis conveying assembly, and the left end of the arrangement pushing assembly is connected with the right end of the X-axis conveying assembly. The rhythm pushing assembly is fixed on the left side of the X-axis conveying assembly and is used to push the assembled batteries on the X-axis conveying assembly to the right.
[0006] The arranging and pushing assembly includes a first mounting bracket, a first conveyor belt component, an arranging partition, a Z-axis cylinder, a Y-axis cylinder, a first push plate and a push rod. The first mounting bracket is fixed above the mounting base, the first conveyor belt component is fixed at the upper end of the first mounting bracket, a rotating belt is provided at the outer periphery of the first conveyor belt component, the arranging partition is vertically fixed on the rotating belt, multiple groups of arranging partitions are arranged and are evenly arranged along the outer periphery of the rotating belt in a ring shape, the Z-axis cylinder is fixed on the mounting base, the Y-axis cylinder is fixed to the power output end of the Z-axis cylinder, the first push plate is fixed to the power output end of the Y-axis cylinder and corresponds to the top of the arranging partition, the upper end of the push rod is fixed on the first push plate, the lower end of the push rod corresponds to between the two groups of arranging partitions, and multiple groups of push rods are arranged on the first push plate in the left and right directions.
[0007] Further description of the utility model: The X-axis conveying assembly includes a second mounting bracket, a second conveyor belt component, a third conveyor belt component and a middle connecting plate, the second mounting bracket is fixed above the mounting base, the second conveyor belt component and the third conveyor belt component are respectively fixed on the left and right sides of the second mounting bracket, the middle connecting plate is fixed on the second mounting bracket and corresponds to between the second conveyor belt component and the third conveyor belt component, the upper end surface of the second conveyor belt component and the upper end surface of the third conveyor belt are flush with the middle connecting plate, and the upper end surface of the third conveyor belt is higher than the arrangement partition.
[0008] Further description of the utility model: The Y-axis conveying assembly includes a third mounting bracket, a fourth conveyor belt component, a left baffle and a right baffle, the third mounting bracket is fixed above the mounting base, the fourth conveyor belt component is fixed on the third mounting bracket and the front end is connected to the left end of the second conveyor belt component, the left baffle and the right baffle are both fixed on the third mounting bracket and correspond to the left and right sides above the fourth conveyor belt component respectively, and the front end of the left baffle protrudes forward and corresponds to the top of the second conveyor belt component.
[0009] Further description of the utility model: The beat pushing assembly includes a fourth mounting bracket, a rotating motor, a turntable, a hinged rod, a second push plate, an X-axis slide and a slider. The fourth mounting bracket is fixed to the left end of the second mounting bracket, the rotating motor and the X-axis slide are respectively fixed on the left and right sides above the fourth mounting bracket, the turntable is fixed to the power output end of the rotating motor, the slider is fixed below the second push plate and is slidably connected to the X-axis slide, the left end of the hinged rod is hinged to the edge of the turntable, the right end of the hinged rod is hinged to the left end of the second push plate, and the right end of the second push plate is inserted between the second conveyor belt component and the left baffle.
[0010] Further description of the utility model: A square groove is provided at the rear side of the right end of the second push plate, the left end of the square groove corresponds to the left baffle plate, and the right end of the square groove passes through the second push plate.
[0011] The beneficial effects of the utility model are as follows: in the previous process, the batteries packaged in rows are transported forward by the Y-axis conveying assembly, and under the rhythm control of the rhythm pushing assembly, the packed batteries are pushed to the X-axis conveying assembly at a certain time interval, and the packed batteries fall from the right end of the X-axis conveying assembly between the arranging partitions of the arranging pushing assembly. A group of packed batteries is accommodated between two adjacent groups of arranging partitions, and the first conveyor belt component drives the arranging partition to run clockwise to transport the packed batteries to the right, and the Y-axis cylinder drives the first push plate to move backward, so that the push rod moves the packed batteries backward to the conveyor belt on the box loading equipment, and multiple groups of push rods push a specific number of packed batteries at the same time. After the pushing is completed, the Z-axis cylinder drives the push rod to rise, and then the Y-axis cylinder and the Z-axis cylinder retract in turn to reset, so that the push rod does not interfere with the continued operation of the arranging partition during the resetting process. The advantage of this design is that it can automatically arrange the packed batteries neatly according to a specific number and transport them to the conveyor belt of the box loading equipment, and the efficiency of sorting and arranging the batteries is high, the positioning accuracy is high, and the stability is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is the overall structure diagram of the utility model;
[0013] Figure 2 It is a structural diagram of the X-axis conveying assembly in the utility model;
[0014] Figure 3 It is a structural diagram of the Y-axis conveying assembly in the utility model;
[0015] Figure 4 It is a structural diagram of the beat pushing component in the utility model;
[0016] Figure 5 It is a structural diagram of the arrangement and pushing components in the utility model;
[0017] Description of reference numerals:
[0018] 01. Mounting base; 02. X-axis conveying assembly; 21. Second mounting bracket; 22. Second conveyor belt component; 23. Third conveyor belt component; 24. Middle connecting plate; 03. Y-axis conveying assembly; 31. Third mounting bracket; 32. Fourth conveyor belt component; 33. Left baffle; 34. Right baffle; 04. Beat push assembly; 41. Fourth mounting bracket; 42. Rotating motor; 43. Turntable; 44. Articulated rod; 45. Second push plate; 451. Square groove; 46. X-axis slide; 47. Slider; 05. Arrangement push assembly; 51. First mounting bracket; 52. First conveyor belt component; 53. Arrangement partition; 54. Z-axis cylinder; 55. Y-axis cylinder; 56. First push plate; 57. Push rod. DETAILED DESCRIPTION
[0019] The utility model is further described below in conjunction with the accompanying drawings:
[0020] like Figures 1 to 5 As shown, a battery packing and boxing machine includes a mounting base 01, an X-axis conveying assembly 02, a Y-axis conveying assembly 03, a rhythm pushing assembly 04 and an arrangement pushing assembly 05. The X-axis conveying assembly 02, the Y-axis conveying assembly 03 and the arrangement pushing assembly 05 are all fixed on the mounting base 01. The X-axis conveying assembly 02 is arranged along the left and right directions. The front end of the Y-axis conveying assembly 03 is connected with the left end of the X-axis conveying assembly 02. The left end of the arrangement pushing assembly 05 is connected with the right end of the X-axis conveying assembly 02. The rhythm pushing assembly 04 is fixed on the left side of the X-axis conveying assembly 02, and is used to push the assembled batteries on the X-axis conveying assembly 02 to the right.
[0021] The arranging and pushing assembly 05 includes a first mounting bracket 51, a first conveyor belt component 52, an arranging partition 53, a Z-axis cylinder 54, a Y-axis cylinder 55, a first push plate 56 and a push rod 57. The first mounting bracket 51 is fixed above the mounting base 01, the first conveyor belt component 52 is fixed at the upper end of the first mounting bracket 51, a rotating belt is provided on the outer periphery of the first conveyor belt component 52, the arranging partition 53 is vertically fixed on the rotating belt, a plurality of arranging partitions 53 are arranged and are evenly arranged along the outer periphery of the rotating belt, the Z-axis cylinder 54 is fixed on the mounting base 01, the Y-axis cylinder 55 is fixed at the power output end of the Z-axis cylinder 54, the first push plate 56 is fixed at the power output end of the Y-axis cylinder 55 and corresponds to the top of the arranging partition 53, the upper end of the push rod 57 is fixed on the first push plate 56, the lower end of the push rod 57 corresponds to between the two groups of arranging partitions 53, and a plurality of push rods 57 are arranged on the first push plate 56 along the left and right directions.
[0022] In the previous process, the batteries packed in rows are transported forward by the Y-axis conveying assembly 03, and under the rhythm control of the rhythm pushing assembly 04, the packed batteries are pushed to the X-axis conveying assembly 02 at a certain time interval. The packed batteries fall from the right end of the X-axis conveying assembly 02 between the arrangement partitions 53 of the arrangement pushing assembly 05. A group of packed batteries is accommodated between two adjacent groups of arrangement partitions 53. The first conveyor belt component 52 drives the arrangement partitions 53 to run clockwise to transport the packed batteries to the right. The Y-axis cylinder 55 drives the first push plate 56 to move backward, so that the push rod 5 7 moves the assembled batteries backward to the conveyor belt on the cartoning equipment, and multiple groups of push rods 57 push a specific number of assembled batteries at the same time. After the pushing is completed, the Z-axis cylinder 54 drives the push rod 57 to rise, and then the Y-axis cylinder 55 and the Z-axis cylinder 54 retract in sequence to reset, so that the push rod 57 does not interfere with the continued operation of the arranging partition 53 during the resetting process. The advantage of this design is that it can automatically arrange the assembled batteries in a certain number and transport them to the conveyor belt of the cartoning equipment, and the efficiency of sorting and arranging the batteries is high, the positioning accuracy is high, and the stability is high.
[0023] The X-axis conveying assembly 02 includes a second mounting bracket 21, a second conveyor belt component 22, a third conveyor belt component 23 and a middle connecting plate 24. The second mounting bracket 21 is fixed above the mounting base 01. The second conveyor belt component 22 and the third conveyor belt component 23 are respectively fixed on the left and right sides of the second mounting bracket 21. The middle connecting plate 24 is fixed on the second mounting bracket 21 and corresponds to between the second conveyor belt component 22 and the third conveyor belt component 23. The upper end surface of the second conveyor belt component 22 and the upper end surface of the third conveyor belt are both flush with the middle connecting plate 24, and the upper end surface of the third conveyor belt is higher than the arrangement partition 53.
[0024] The assembled batteries are transported from the front end of the Y-axis conveying component 03 to the left end of the second conveyor belt component 22, and are pushed to the right by the rhythmic pushing component 04. On the second conveyor belt component 22, the batteries on the left push the batteries on the right to be transported to the right. After the rightmost battery on the second conveyor belt component 22 is pushed to the middle connecting plate 24, it is pushed to the third conveyor belt component 23. The conveying speed of the third conveyor belt component 23 can be flexibly adjusted to control the left and right spacing of the batteries on the third conveyor belt component 23 to avoid interference when falling into the arrangement pushing component 05.
[0025] The Y-axis conveying assembly 03 includes a third mounting bracket 31, a fourth conveyor belt component 32, a left baffle 33 and a right baffle 34. The third mounting bracket 31 is fixed above the mounting base 01. The fourth conveyor belt component 32 is fixed on the third mounting bracket 31 and the front end is connected to the left end of the second conveyor belt component 22. The left baffle 33 and the right baffle 34 are both fixed on the third mounting bracket 31 and correspond to the left and right sides above the fourth conveyor belt component 32 respectively. The front end of the left baffle 33 protrudes forward and corresponds to the top of the second conveyor belt component 22.
[0026] The fourth conveyor belt component 32 transports the assembled batteries forward and arranges them neatly under the action of the left baffle 33 and the right baffle 34. The left baffle 33 protrudes forward to prevent the batteries from falling from the left end of the second conveyor belt component 22.
[0027] The beat pushing assembly 04 includes a fourth mounting bracket 41, a rotating motor 42, a turntable 43, an articulated rod 44, a second push plate 45, an X-axis slide 46 and a slider 47. The fourth mounting bracket 41 is fixed to the left end of the second mounting bracket 21, the rotating motor 42 and the X-axis slide 46 are respectively fixed on the left and right sides above the fourth mounting bracket 41, the turntable 43 is fixed to the power output end of the rotating motor 42, the slider 47 is fixed below the second push plate 45 and is slidably connected to the X-axis slide 46, the left end of the articulated rod 44 is hinged to the edge of the turntable 43, the right end of the articulated rod 44 is hinged to the left end of the second push plate 45, and the right end of the second push plate 45 is inserted between the second conveyor belt component 22 and the left baffle 33.
[0028] When the rhythm pushing component 04 pushes the battery, it drives the turntable 43 to rotate through the rotating motor 42, so that the left end of the hinged rod 44 runs in a ring, thereby driving the second push plate 45 to reciprocate left and right along the X-axis slide 46. When the second push plate 45 is in the right position, the rear end of the second push plate 45 blocks the battery. As the second push plate 45 moves to the left, the right end of the second push plate 45 is on the left side of the left baffle 33, and the battery is conveyed from the fourth conveyor belt component 32 to the second conveyor belt component 22. The second push plate 45 pushes the battery to the right during its movement to the right again, and blocks the latter group of batteries. By setting the rotation speed of the turntable 43, the battery pushing cycle can be adjusted.
[0029] A square groove 451 is disposed at the rear side of the right end of the second push plate 45 , the left end of the square groove 451 corresponds to the left baffle 33 , and the right end of the square groove 451 passes through the second push plate 45 .
[0030] By providing a square groove 451 at the right end of the second push plate 45, when the second push plate 45 pushes the batteries, the rear group of batteries can enter the square groove 451 in advance, thereby improving efficiency. On the other hand, it can also prevent the second push plate 45 from contacting the rear group of batteries and damaging them while pushing the front group of batteries.
[0031] The above does not limit the technical scope of the present invention. Any modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A battery packing and arranging machine, characterized in that: It includes a mounting base, an X-axis conveying assembly, a Y-axis conveying assembly, a beat pushing assembly and an arrangement pushing assembly. The X-axis conveying assembly, the Y-axis conveying assembly and the arrangement pushing assembly are all fixed on the mounting base. The X-axis conveying assembly is arranged in the left and right directions. The front end of the Y-axis conveying assembly is connected with the left end of the X-axis conveying assembly, and the left end of the arrangement pushing assembly is connected with the right end of the X-axis conveying assembly. The beat pushing assembly is fixed on the left side of the X-axis conveying assembly and is used to push the row of batteries on the X-axis conveying assembly to the right. The arrangement and pushing assembly includes a first mounting bracket, a first conveyor belt component, an arrangement partition, a Z-axis cylinder, a Y-axis cylinder, a first push plate and a push rod. The first mounting bracket is fixed above the mounting base, the first conveyor belt component is fixed to the upper end of the first mounting bracket, a rotating belt is provided on the outer periphery of the first conveyor belt component, the arrangement partition is vertically fixed on the rotating belt, a plurality of arrangement partitions are arranged in a ring shape and are evenly arranged on the outer periphery of the rotating belt, the Z-axis cylinder is fixed to the mounting base, the Y-axis cylinder is fixed to the power output end of the Z-axis cylinder, the first push plate is fixed to the power output end of the Y-axis cylinder and corresponds to the top of the arrangement partition, the upper end of the push rod is fixed to the first push plate, the lower end of the push rod corresponds to between the two groups of arrangement partitions, and a plurality of push rods are arranged in the left and right directions on the first push plate.
2. The battery packing and arranging machine according to claim 1, characterized in that: The X-axis conveying assembly includes a second mounting bracket, a second conveyor belt component, a third conveyor belt component and a middle connecting plate, the second mounting bracket is fixed above the mounting base, the second conveyor belt component and the third conveyor belt component are respectively fixed on the left and right sides of the second mounting bracket, the middle connecting plate is fixed on the second mounting bracket and corresponds to between the second conveyor belt component and the third conveyor belt component, the upper end surfaces of the second conveyor belt component and the third conveyor belt component are both flush with the middle connecting plate, and the upper end surface of the third conveyor belt component is higher than the arrangement partition.
3. The battery packing and arranging machine according to claim 2, characterized in that: The Y-axis conveying assembly includes a third mounting bracket, a fourth conveyor belt component, a left baffle and a right baffle, the third mounting bracket is fixed above the mounting base, the fourth conveyor belt component is fixed on the third mounting bracket and the front end is connected with the left end of the second conveyor belt component, the left baffle and the right baffle are both fixed on the third mounting bracket and correspond to the left and right sides above the fourth conveyor belt component respectively, and the front end of the left baffle protrudes forward and corresponds to the top of the second conveyor belt component.
4. The battery packing and arranging machine according to claim 3, characterized in that: The beat pushing assembly includes a fourth mounting bracket, a rotating motor, a turntable, an articulated rod, a second push plate, an X-axis slide and a slider. The fourth mounting bracket is fixed to the left end of the second mounting bracket, the rotating motor and the X-axis slide are respectively fixed on the left and right sides above the fourth mounting bracket, the turntable is fixed to the power output end of the rotating motor, the slider is fixed below the second push plate and is slidably connected to the X-axis slide, the left end of the articulated rod is hinged to the edge of the turntable, the right end of the articulated rod is hinged to the left end of the second push plate, and the right end of the second push plate is inserted between the second conveyor belt component and the left baffle.
5. The battery packing and arranging machine according to claim 4, characterized in that: A square groove is provided at the rear side of the right end of the second push plate, the left end of the square groove corresponds to the left baffle plate, and the right end of the square groove passes through the second push plate.
Citation Information
Cited By
Battery arranging machine
CN223972878U
