Transparent paper non-return mechanism

By designing a transparent paper check mechanism, the coordination of the traction roller, guide plate and diaphragm clamping cylinders is solved, and the rework rate and operation difficulty of transparent paper roll fault treatment in the FX2 high-speed packaging machine is solved, achieving more efficient troubleshooting and productivity improvement.

CN222272511UActive Publication Date: 2024-12-31CHINA TOBACCO JIANGSU INDAL
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Patent Information

Application Number
CN202420174882.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2024-12-31
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The existing FX2 high-speed packaging machine has a high rework rate when dealing with transparent paper roll failures, and it is difficult to operate alone, resulting in low production efficiency.

Method used

A transparent paper check mechanism is designed, including the front bracket of the transparent paper cutting device, the traction roller, the guide plate and the diaphragm clamping cylinder. The "L"-shaped structure of the cylinder frame and the diaphragm clamping cylinder are restricted. Transparent paper position to reduce shear errors and troubleshooting time.

Benefits of technology

It effectively reduces the rework rate and fault handling time, improves production efficiency, is difficult to operate, is easy to operate alone, and significantly reduces labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

A transparent paper non-return mechanism belongs to the technical field of high-speed packaging machines and comprises a front support of a transparent paper cutting device, a traction roller is arranged in the front support, a guide plate is arranged behind the traction roller, and the traction roller abuts against the guide plate. An air cylinder frame located above the guide plate is arranged in the front support, a membrane clamping air cylinder abutting against the top face of the guide plate is arranged on the bottom face of the air cylinder frame, and the membrane clamping air cylinder is matched with the traction roller and the guide plate and can limit the position of the transparent paper. The transparent paper non-return mechanism is reasonable in design, simple and ingenious in structure, low in manufacturing cost, convenient to use and suitable for popularization, the processing time of transparent paper roll winding faults can be shortened, the defect removing amount can be reduced, the labor intensity is effectively reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of high-speed packaging machines, in particular to a transparent paper non-return mechanism. Background Art

[0002] Small packages are a very common form of packaging. Small packages are usually packaged with transparent paper strips, so that the products can be displayed to consumers intuitively and are convenient for consumers to purchase. At present, the FX2 high-speed packaging machine is a commonly used small packaging equipment in tobacco packaging production workshops. It is mainly composed of small box packaging forming and wrapping devices, transparent paper wrapping devices, transparent paper cutting devices and other components. This high-speed packaging machine has the advantages of advanced electrical control system, high degree of automation, stable daily equipment operation, high product packaging quality, etc., which greatly improves production efficiency.

[0003] Although the FX2 high-speed packaging machine has the above advantages, it still has the following shortcomings in actual use: when the FX2-753 transparent paper pressing roller is opened, the transparent paper will be pulled back due to the tension generated by the tension of the wire roller and the tension of the transparent paper conveying roller, resulting in the need to re-thread the transparent paper and the wire after processing. The staff generally offsets the tension generated by the tension of the transparent paper traction roller by contacting the transparent paper one-way traction roller with the transparent paper dividing roller, but the tension generated by the tension of the wire roller cannot be offset. Therefore, when maintaining the cutting part or dealing with the transparent paper winding roller failure, there is still the need to re-thread the transparent paper and the wire. In the process of re-threading the transparent paper and the wire, the rework rate is high, and it is difficult for one person to operate. It takes an average of 15 minutes, which increases the workload and seriously affects production efficiency. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art such as high rework rate and difficulty in single-person operation, and to provide a transparent paper non-return mechanism, which has a reasonable design, a simple and ingenious structure, a low manufacturing cost, and is easy to use. It can not only reduce the processing time of transparent paper winding roller failure, but also reduce the amount of defective removal, effectively reduce labor intensity, and improve production efficiency, and is suitable for promotion.

[0005] The utility model is realized through the following technical scheme: a transparent paper non-return mechanism comprises a front bracket of a transparent paper cutting device, a traction roller is arranged inside the front bracket, a guide plate is arranged behind the traction roller, and the traction roller is close to the guide plate; a cylinder frame located above the guide plate is arranged inside the front bracket, a diaphragm clamping cylinder close to the top surface of the guide plate is arranged on the bottom surface of the cylinder frame, and the diaphragm clamping cylinder cooperates with the traction roller and the guide plate to limit the position of the transparent paper.

[0006] A further improvement of the utility model is that the cylinder frame is an "L"-shaped structure, including a vertical plate and a horizontal plate connected in one piece, the cylinder frame is connected to the front bracket via the vertical plate, and the cylinder frame is mounted with a diaphragm to clamp the cylinder via the horizontal plate.

[0007] A further improvement of the utility model is that the height of the vertical plate is 52.5 mm, the length of the horizontal plate is 370 mm, and the width of the horizontal plate is 38 mm.

[0008] A further improvement of the utility model is that the distance between the working surface of the diaphragm clamping cylinder and the guide plate is 5 mm.

[0009] A further improvement of the utility model is that two diaphragm clamping cylinders are provided, and the two diaphragm clamping cylinders are arranged on the same horizontal line.

[0010] A further improvement of the utility model is that the front bracket includes two side plates and a cross bar, the two side plates are arranged in parallel at both ends of the cross bar; the traction roller is installed in front of the cross bar, and the guide plate is installed on the top surface of the cross bar.

[0011] From the above technical scheme, it can be seen that the beneficial effects of the utility model are as follows: by installing the mechanism, the transparent paper is pressed before the entrance of the transparent paper cutting device, so when cutting off the excess transparent paper, there will be no situation where too much or too little transparent paper is cut, and the probability of rework is extremely low. At the same time, when dealing with the winding failure of the FX2-753 transparent paper pressing roller, the operator can operate it alone after simple training, with low difficulty, easy to use, high reliability, and greatly reduced time required for fault handling. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solution of the utility model, the drawings required for use in the description will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0013] Figure 1 It is a structural schematic diagram of a specific embodiment of the utility model.

[0014] Figure 2 It is a structural schematic diagram of a front bracket of a specific embodiment of the utility model.

[0015] Figure 3 It is a structural schematic diagram of a cylinder frame of a specific embodiment of the utility model.

[0016] Figure 4 It is a structural schematic diagram of a diaphragm clamping cylinder according to a specific embodiment of the utility model.

[0017] 1. Front bracket; 101. Side plate; 102. Cross bar; 2. Traction roller; 3. Guide plate; 4. Cylinder frame; 401. Vertical plate; 402. Horizontal plate; 5. Diaphragm clamping cylinder. DETAILED DESCRIPTION

[0018] In order to make the purpose, features and advantages of the utility model more obvious and easy to understand, the technical scheme of the utility model will be clearly and completely described below in combination with the drawings in the specific embodiment. Obviously, the embodiments described below are only part of the embodiments of the utility model, not all of them. Based on the embodiments in this patent, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this patent.

[0019] Please refer to the attached Figure 1 — Figure 4 , combined with a specific embodiment, it is described as follows: a transparent paper non-return mechanism described in the utility model includes a front bracket 1 of a transparent paper cutting device. Combined with the FX2-753 transparent paper cutting device, the front bracket 1 includes two side panels 101 and a cross bar 102, and the two side panels 101 are arranged in parallel at both ends of the cross bar 102; a traction roller 2 located in front of the cross bar 102 is installed inside the front bracket 1, and a guide plate 3 is installed behind the traction roller 2, that is, on the top surface of the cross bar 102, and the traction roller 2 is close to the guide plate 3.

[0020] A cylinder frame 4 located above the guide plate 3 is arranged inside the front bracket 1. The cylinder frame 4 is an "L"-shaped structure, including a vertical plate 401 and a horizontal plate 402 that are integrally connected; a mounting hole is opened on the vertical plate 401, and the mounting hole corresponds to the reserved hole on the side plate 101; the vertical plate 401 is bolted to the side plate 101 through the mounting hole and the reserved hole, thereby fixing the cylinder frame 4 inside the front bracket 1.

[0021] A diaphragm clamping cylinder 5 is arranged on the bottom surface of the horizontal plate 402, close to the top surface of the guide plate 3. There are two diaphragm clamping cylinders 5, and the two diaphragm clamping cylinders 5 are arranged on the same horizontal line. The distance between the working surface of the diaphragm clamping cylinder 5 and the guide plate 3 is 5 mm. The diaphragm clamping cylinder 5 cooperates with the traction roller 2 and the guide plate 3 to limit the position of the transparent paper.

[0022] Specifically, a connecting hole is provided on the horizontal plate 402 , and the connecting hole corresponds to the assembly hole on the diaphragm clamping cylinder 5 , and the diaphragm clamping cylinder 5 is bolted to the horizontal plate 402 via the connecting hole and the assembly hole.

[0023] The working principle of the utility model is as follows: according to the width of a single sheet of transparent paper being 120mm, the diaphragm clamping cylinder 5 adopts a FESTO EV-20 / 120-5 cylinder, two diaphragm clamping cylinders 5 are connected in parallel, and the clamping area size of the cylinder is 120×20mm, the maximum effective stroke is 5mm, and the working pressure is 2-6bar. When the working air pressure is 2bar and the diaphragm expansion and contraction amount of the diaphragm clamping cylinder 5 is 5mm, the pressure generated is 230N. The distance between the diaphragm clamping cylinder 5 and the guide plate 3 is 5mm, which will not affect the normal production and the material threading requirements.

[0024] When the cylinder is inflated, the diaphragm of the cylinder bulges and acts on the guide plate 3 to press the transparent paper, thereby limiting the position of the transparent paper, that is, achieving the purpose of non-return of the transparent paper. The compressed air is controlled by a two-position three-way control valve. During ventilation, the compressed air is adjusted to the required air pressure through a pressure reducing valve, and finally acts on the diaphragm clamping cylinder 5. When the two-position three-way control switch is closed, the diaphragm clamping cylinder 5 automatically rebounds and exhausts air to return to its original state.

[0025] By installing this mechanism, the transparent paper is pressed before the entrance of the transparent paper cutting device, so when cutting off the excess transparent paper, there will be no excessive or insufficient cutting of transparent paper, and the probability of rework is extremely low. At the same time, when dealing with the winding failure of the FX2-753 transparent paper pressing roller, the operator can operate it alone after simple training, with low difficulty, easy to use, high reliability, and greatly reduced time required for fault handling.

[0026] In one embodiment, the height of the vertical plate 401 is 52.5 mm, the length of the horizontal plate 402 is 370 mm, and the width of the horizontal plate 402 is 38 mm. The above design of the cylinder frame 4 is more reasonable, will not bend or deform, and can meet the design requirements.

[0027] The terms "upper", "lower", "outer side", "inner side", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish the relative relationship in position if they exist, and do not need to be qualitative. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions.

[0028] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A transparent paper non-return mechanism, comprising a front bracket (1) of a transparent paper cutting device, a traction roller (2) being arranged inside the front bracket (1), a guide plate (3) being arranged behind the traction roller (2), the traction roller (2) being close to the guide plate (3), characterized in that: A cylinder frame (4) located above the guide plate (3) is arranged inside the front bracket (1); a diaphragm clamping cylinder (5) close to the top surface of the guide plate (3) is arranged on the bottom surface of the cylinder frame (4); the diaphragm clamping cylinder (5) cooperates with the traction roller (2) and the guide plate (3) to limit the position of the transparent paper.

2. A transparent paper anti-return mechanism according to claim 1, characterized in that: The cylinder frame (4) is an "L"-shaped structure, comprising a vertical plate (401) and a horizontal plate (402) connected in one piece. The cylinder frame (4) is connected to the front bracket (1) via the vertical plate (401), and the diaphragm clamping cylinder (5) is installed on the cylinder frame (4) via the horizontal plate (402).

3. A transparent paper anti-return mechanism according to claim 2, characterized in that: The height of the vertical plate (401) is 52.5 mm, the length of the horizontal plate (402) is 370 mm, and the width of the horizontal plate (402) is 38 mm.

4. A transparent paper anti-return mechanism according to claim 3, characterized in that: The distance between the working surface of the diaphragm clamping cylinder (5) and the guide plate (3) is 5 mm.

5. A transparent paper anti-return mechanism according to claim 4, characterized in that: Two diaphragm clamping cylinders (5) are provided, and the two diaphragm clamping cylinders (5) are arranged on the same horizontal line.

6. The transparent paper anti-return mechanism according to claim 5, characterized in that: The front bracket (1) comprises two side plates (101) and a cross bar (102), wherein the two side plates (101) are arranged in parallel at both ends of the cross bar (102); the traction roller (2) is installed in front of the cross bar (102), and the guide plate (3) is installed on the top surface of the cross bar (102).