Adhesive tape infrared curing production line
The multi-layered infrared curing production line addresses the inefficiencies of manual handling in rubber strip curing by automating the transfer and cooling processes, enhancing efficiency and stability through a conveyor belt system with sensing devices and a PLC system.
Patent Information
- Application Number
- CN202421183835.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-28
AI Technical Summary
Existing methods for curing rubber strips using infrared technology require significant manpower and space due to the need for careful handling during condensation, which can lead to deformation or defects, and inefficient use of conveyor belts.
A multi-layered infrared curing production line with a curing conveyor belt, cooling conveyor belt, and a transfer conveyor belt, utilizing a heating cover with infrared lamps, and equipped with sensing devices and a PLC system for automated part transfer and cooling, minimizing manual handling and optimizing space utilization.
The system enhances automation, reduces manual handling, improves cooling efficiency, and optimizes space usage, ensuring stable condensation without deformation while increasing production efficiency.
Smart Images

Figure CN222272587U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of curing production lines, and in particular to an infrared curing production line for adhesive strips. Background Art
[0002] In order to ensure the tightness between connectors, or to improve the shockproof and noise reduction performance, rubber strips need to be set on many components. The most common setting method is to apply glue at the required position and solidify it to form rubber strips.
[0003] In order to improve work efficiency and ensure the performance of the rubber strip, infrared curing technology is often required. The rubber strip after infrared treatment needs a long condensation time. During the condensation process, it is necessary to be as stable as possible, especially to avoid touching the rubber strip, otherwise the uncured rubber strip may be deformed or even leave defects. In the prior art, workers usually carefully move it to the cooling area, or extend the conveyor belt as much as possible, which requires more manpower or a larger site area. Utility Model Content
[0004] According to one aspect of the present application, a strip infrared curing production line is provided, including a frame, on which a curing conveyor belt and at least one cooling conveyor belt are arranged, the curing conveyor belt is arranged above the cooling conveyor belt, and a heating cover is arranged above the curing conveyor belt, and an infrared lamp is arranged inside the heating cover; an elevator is arranged at the end of the curing conveyor belt, and the elevator includes a transfer conveyor belt that can be raised and lowered, which is used to transfer the parts conveyed on the curing conveyor belt to the curing conveyor belt.
[0005] Furthermore, there are more than two cooling conveyor belts.
[0006] Furthermore, a first stroke sensing device is provided at the end of the curing conveyor belt, a second stroke sensing device is provided at the end of the cooling conveyor belt away from the end of the curing conveyor belt, a temperature sensing device and a counting device are provided at the end of the cooling conveyor belt close to the end of the curing conveyor belt, and the transfer conveyor belt is provided with a third stroke sensing device.
[0007] Furthermore, the cooling conveyor belt is a bidirectional conveyor belt.
[0008] Furthermore, the curing conveyor belt and the cooling conveyor belt are both load-bearing roller tensioning belt types, the frame includes iron plates on both sides, the two ends of the load-bearing roller are rotatably fixed on the iron plates on both sides, and the heating cover is fixedly connected to the upper end of the iron plate through a bracket.
[0009] Furthermore, the bearing roller includes a main roller and an auxiliary roller, wherein the auxiliary roller is located below the main roller and cooperates with the main roller to jointly press the belt body of the conveyor belt.
[0010] Furthermore, the roller shaft of the auxiliary roller is rotatably fixed on the iron plate through an arc groove, and the arc groove is a part of a circle, and the circle has the roller shaft of the corresponding main roller as the center.
[0011] Furthermore, the transfer conveyor belt is also coordinated with a packaging line.
[0012] It can be seen from the technical solution of this application that the utility model has a multi-layer setting, which makes full use of the three-dimensional space; the cooling conveyor belt is set under the curing conveyor belt, which effectively utilizes the convection effect of the air in the workshop. The transfer conveyor belt is used to transfer the parts to the cooling conveyor belt, which minimizes manual touch and achieves smooth operation. The cooling efficiency is improved through the setting of the PLC, and the cooled parts can be directly transferred to the packaging line, further improving the degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 This is a schematic structural diagram of an embodiment of the present application;
[0015] Figure 2 This is a structural side view of an embodiment of the present application;
[0016] Figure 3 This is a schematic diagram of the cooperation between the main roller and the auxiliary roller in this application.
[0017] In the figure: 1, frame; 11, curing conveyor belt; 111, auxiliary roller; 112 main roller; 113, arc groove; 12, cooling conveyor belt; 13, second stroke sensing device; 14, first stroke sensing device; 15, temperature sensing device; 16, counting device; 2, heating cover; 21 infrared lamp; 3, elevator; 31, transfer conveyor belt; 32, column; 33, third stroke sensing device; DETAILED DESCRIPTION
[0018] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.
[0019] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0020] In the present application, the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.
[0021] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.
[0022] In addition, the terms "installed", "set", "provided with", "connected", "connected", and "socketed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements, or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0023] Example 1
[0024] Reference Figures 1 to 3 A strip infrared curing production line, comprising a frame 1, on which a curing conveyor belt 11 and three cooling conveyor belts 12 are arranged, the curing conveyor belt 11 is arranged above the cooling conveyor belt 12, and a heating cover 2 is arranged above the curing conveyor belt 11, and an infrared lamp 21 is arranged in the heating cover 2;
[0025] In this embodiment, the curing conveyor belt 11 and the cooling conveyor belt 12 are both load-bearing roller tensioning belts. The belt body can be nylon, rubber or metal braid, which is sleeved outside the load-bearing roller. The friction force formed by the rotation of one or more load-bearing rollers is used to realize the operation load. As common knowledge, the load-bearing rollers at both ends of the conveyor belt are generally provided with tensioning devices, and the belt body of the conveyor belt is tightened by elastic devices or pre-tensioning force.
[0026] like Figure 1 As shown, in order to make the structure clear, Figure 1 The iron plate and half of the heating cover 2 on the observer's side are removed. The frame 1 includes iron plates on both sides, which are arranged on both sides of the conveyor belt. In order to facilitate observation and operation, multiple observation windows can be arranged on the iron plates. The two ends of the bearing roller are rotatably fixed on the iron plates on both sides, and the heating cover 2 is fixedly connected to the upper end of the iron plates through a bracket.
[0027] The end of the curing conveyor belt 1 (set to the right side in the figure in this embodiment) is provided with an elevator 3, and the elevator 3 includes a transfer conveyor belt 31 that can be raised and lowered, and is used to transfer the parts conveyed on the curing conveyor belt 11 to the cooling conveyor belt 12. It should be pointed out that the transfer conveyor belt 31 should be a bidirectional conveyor belt, and the cooling conveyor belt 12 is preferably a bidirectional conveyor belt.
[0028] The operation mode of this embodiment can be: at the starting end of the curing conveyor belt 1, the gluing production line is connected, and the parts after gluing are conveyed to the curing conveyor belt 1, and the temperature is increased under the action of the infrared lamp 21 to start curing. When it is conveyed to the end of the curing conveyor belt 1, the heating is completed and it is ready to cool. Under manual power switching or program control, the transfer conveyor belt 31 of the elevator 3 is aligned with the curing conveyor belt 1 and moves in the same direction, and the parts are transferred to the transfer conveyor belt 31. The transfer conveyor belt 31 stops running, moves downward to align with a cooling conveyor belt 12, and then moves in the opposite direction. The cooling conveyor belt 12 moves in the same direction as the current transfer conveyor belt 31, and the parts are transported to the starting end of the curing conveyor belt 1 for storage and cooling.
[0029] Example 2
[0030] The structure of this embodiment is substantially the same as that of embodiment 1. In order to further improve working efficiency, a first stroke sensing device 14 is provided at the end of the curing conveyor belt 11, a second stroke sensing device 13 is provided at the end of the cooling conveyor belt 12 away from the end of the curing conveyor belt 11, a temperature sensing device 15 and a counting device 16 are provided at the end of the cooling conveyor belt 12 close to the end of the curing conveyor belt 11, and a third stroke sensing device 33 is provided at the transfer conveyor belt 31.
[0031] The first stroke sensing device 14, the second stroke sensing device 13, and the third stroke sensing device 33 can be mechanical or electronic, and are preferably infrared sensing devices in this embodiment. The temperature sensing device 15 is a temperature sensor, and the counting device 16 is preferably a photoelectric counter, which is installed on a rack or cantilevered and fixed to the position where the parts on the conveyor belt pass. All sensing devices are connected to a PLC system or a computer motherboard and are controlled by programming.
[0032] The operation mode of this embodiment is as follows: when the operation of the heated parts is sensed by the first stroke sensing device, the transfer conveyor belt 31 of the elevator 3 is aligned with the curing conveyor belt 1 and moves in the same direction, and the parts are transferred to the transfer conveyor belt 31. When the third stroke sensing device 3 senses, the transfer conveyor belt 31 stops running, moves downward to align with a cooling conveyor belt 12, and then moves in the opposite direction. The cooling conveyor belt 12 moves in the same direction as the current transfer conveyor belt 31, and the parts are transferred to the cooling conveyor belt 12 and triggers the counting device 16. The counting device 16 records the number of parts on the cooling conveyor belt 12 plus one. When the second stroke sensing device 13 is triggered, the cooling conveyor belt 12 stops moving, and the temperature sensing device 15 on the cooling conveyor belt 12 It is set to start working. When the temperature sensing device 15 detects that the temperature in its detection area is lower than the preset threshold, it is marked as cooling completion. When the transfer conveyor 33 is idle, the cooling conveyor 12 runs in the direction of the elevator 3, and the transfer conveyor 33 is aligned with the cooling conveyor 12. When the parts trigger the counting device 16 at this time, the counting device 16 records the number of parts on the cooling conveyor 12 minus one, and the cooling conveyor 12 stops running. When the parts trigger the third stroke sensing device 33, the transfer conveyor 33 stops the alarm and waits for the workers to take away the parts. Or, when this embodiment is also coordinated with the packaging line, the parts continue to be conveyed to the packaging line. After the sensing device on the packaging line is triggered, the transfer conveyor 33 enters the next working cycle.
[0033] Example 3
[0034] This embodiment is substantially the same as Embodiment 1, except that the bearing roller comprises a main roller 112 and an auxiliary roller 11, wherein the auxiliary roller 111 is located below the main roller 112 and cooperates with the main roller 112 to press the belt body of the conveyor belt.
[0035] Both ends of the roller shaft of the auxiliary roller 111 are rotatably fixed on the iron plate through an arc groove 113. The arc groove 113 is a part of a circle, and the center of this circle is the roller shaft of the main roller 112 corresponding to the auxiliary roller 111. That is, when the position of the auxiliary roller 111 is adjusted along the arc groove 113, the auxiliary roller 111 actually revolves around the main roller 112. The advantage of this setting is that the belt body of the conveyor belt can be further tightened by adjusting the position of the auxiliary roller 111. If necessary, the axis of the auxiliary roller 111 can be set to be slightly inclined, and the running position of the belt body can be corrected by making it deviate from the parallelism with the axis of the main roller 112 to prevent it from running off.
[0036] The above description is only a preferred embodiment of the utility model, and does not limit the technical scope of the utility model. In the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the utility model still fall within the scope of the technical solution of the utility model.
Claims
1. A strip infrared curing production line, characterized in that: include, A frame is provided with a curing conveyor belt and at least one cooling conveyor belt, the curing conveyor belt is arranged above the cooling conveyor belt, and a heating cover is arranged above the curing conveyor belt, and an infrared lamp is arranged inside the heating cover; an elevator is arranged at the end of the curing conveyor belt, and the elevator includes a transfer conveyor belt that can be raised and lowered, which is used to transfer the parts conveyed on the curing conveyor belt to the cooling conveyor belt.
2. The strip infrared curing production line according to claim 1, characterized in that: There are more than two cooling conveyor belts.
3. The infrared curing production line for adhesive strips as claimed in claim 1, characterized in that: A first stroke sensing device is provided at the end of the curing conveyor belt, a second stroke sensing device is provided at the end of the cooling conveyor belt away from the end of the curing conveyor belt, a temperature sensing device and a counting device are provided at the end of the cooling conveyor belt close to the end of the curing conveyor belt, and a third stroke sensing device is provided at the transfer conveyor belt.
4. The strip infrared curing production line according to claim 3, characterized in that: The cooling conveyor belt is a bidirectional conveyor belt.
5. The strip infrared curing production line according to claim 1, characterized in that: The curing conveyor belt and the cooling conveyor belt are both load-bearing roller tensioning belt types, the frame includes iron plates on both sides, the two ends of the load-bearing roller are rotatably fixed on the iron plates on both sides, and the heating cover is fixedly connected to the upper end of the iron plate through a bracket.
6. The strip infrared curing production line according to claim 5, characterized in that: The bearing roller comprises a main roller and an auxiliary roller. The auxiliary roller is located below the main roller and cooperates with the main roller to jointly press the belt body of the conveyor belt.
7. The strip infrared curing production line according to claim 6, characterized in that: The roller shaft of the auxiliary roller is rotatably fixed on the iron plate through an arc groove, and the arc groove is a part of a circle, and the circle has the corresponding roller shaft of the main roller as the center.
8. The strip infrared curing production line according to claim 1, characterized in that: The transfer conveyor is also coordinated with the packaging line.