Automatic material arranging device for ceramic heating sheet detection

By designing an automatic material processing device for ceramic heating sheet detection, using technical means such as rotating discs and arc-shaped guide plates, the problem of uncertain position in ceramic heating sheet detection is solved, and the stability and detection of ceramic heating sheet in the detection area is realized. Improved efficiency.

CN222273269UActive Publication Date: 2024-12-31ZHENJIANG INTELLIGENT MFG INNOVATION RES INST
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Patent Information

Application Number
CN202421126555.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-31
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

During the inspection of ceramic heating sheets, the placement of the ceramic heating sheets is unstable, resulting in a decrease in detection efficiency and affecting the detection results.

Method used

An automatic material processing device for detecting ceramic heating sheets is designed, including a rotating disc, an arc-shaped guide plate, a pressing member structure and an adjustment and guidance assembly. The ceramic heating sheet is centrifuged from the center position to the edge through the rotating disc, and the arc-shaped one is used. The guide plate and the press plate are separated and guided to the detection conveyor belt, and the guide plate is adjusted to adjust the position direction of the ceramic heating sheet.

Benefits of technology

The position consistency of the ceramic heating sheet in the detection area is achieved, the detection efficiency and accuracy are improved, and the ceramic heating sheet can be detected separately, which is suitable for different models of ceramic heating sheets.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic material arranging device for ceramic heating sheet detection, which comprises a rotating disc, the top of the rotating disc is provided with a coaming, one side of the rotating disc is provided with a material inlet, the other side of the rotating disc is provided with a material outlet, the rotating disc is also provided with a plurality of arc-shaped guide plates, and the material outlet is connected with a blanking plate; a guide plate is fixed on the blanking plate; the two sides of the material arranging conveying belt extend upwards to form baffles, moving grooves are formed in the baffles, and a part pressing structure is arranged between the moving grooves. An adjusting and guiding assembly is arranged on the detection conveying belt; according to the utility model, the ceramic heating sheets which are possibly stacked together are separated through the pressing plate, so that the ceramic heating sheets are independently conveyed to the next conveying belt, and the single detection of a detected object is realized; the guide plate regulators enable the guide plates on the two sides to move inwards and outwards at the same time, so that circulation of different models of objects to be tested is achieved, the moving direction of the objects to be tested is regulated through the guide plates, and the position direction of the whole ceramic heating piece is regulated.
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Description

Technical Field

[0001] The utility model relates to an automatic material sorting device for detecting ceramic heating sheets. Background Art

[0002] With the advent of the era of integration of various electronic devices, electronic equipment has put forward higher requirements for circuit miniaturization, high density, multifunctionality, high reliability, high speed and high power. Because co-fired multi-layer ceramic substrates can meet many requirements of electronic equipment for circuits, they have been widely used in recent years. Ceramic heating plates mainly replace the most widely used alloy wire heating elements and PTC heating elements and their components. They have the advantages of simple structure, rapid heating, fast temperature compensation, and high power density. For such products, quality inspection is a key step to ensure their safety and reliability.

[0003] During the inspection of ceramic heaters, they need to undergo appearance inspection, size inspection, electrical performance inspection, thermal performance inspection, etc. Before the inspection, the ceramic heaters need to be conveyed to the inspection belt and then sent to the inspection area in an orderly manner. During the inspection, the ceramic heaters need to be kept stable and the position of the feeders on the conveyor belt needs to be kept consistent to facilitate the inspection by the inspection agency. However, during the inspection of current ceramic heaters, only the regular delivery of the ceramic heaters to the inspection area is considered, and their placement is uncertain. During the inspection process, some parts are prone to be difficult to detect, thereby affecting the inspection of subsequent items and reducing the inspection efficiency. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide an automatic material sorting device for detecting ceramic heating plates to ensure that the position and direction of materials are kept consistent when they enter the detection area.

[0005] Based on the technical problems existing in the background technology, the utility model proposes an automatic material sorting device for detecting ceramic heating plates, comprising a rotating disc, a panel is provided on the top of the rotating disc, a material inlet is provided on one side, and a material outlet is provided on the other side, a plurality of arc-shaped guide plates are also provided on the rotating disc, a material discharge plate is connected to the material discharge port, and the material discharge plate delivers the ceramic heating plate to the material sorting conveyor belt, and a material discharge plate is also provided at the other end of the material sorting conveyor belt, and is connected to the detection conveyor belt;

[0006] A guide plate is fixed on the blanking plate;

[0007] Baffles are extended upwards on both sides of the material conveyor belt, and movable grooves are arranged on the baffles, and a single pressing piece structure is arranged between the movable grooves;

[0008] An adjusting guide assembly is mounted on the detection conveyor belt immediately following the blanking plate.

[0009] Preferably, the pressing structure comprises a movable plate, both ends of which are inserted into the movable grooves, and movable handles are provided at both ends. A movable groove is provided in the middle of the movable plate, and a pressing device is installed in the movable groove, and the pressing device can move in the movable groove.

[0010] Preferably, the pressure device includes a fixed disc, a fastening bolt is installed on the fixed disc, a handle tube is installed in the middle of the fixed disc, an adjustment stud is rotatably provided in the middle of the handle tube, a pressure plate is connected to the bottom of the adjustment stud, and an adjustment nut is provided on the top of the adjustment stud.

[0011] Preferably, one end of the pressing plate is provided with a curved surface, and faces the blanking end.

[0012] Preferably, the adjustment guide assembly includes a support frame, both ends of which are installed on both sides of the detection conveyor belt, and a through groove is provided in the middle of the support frame, and positioning grooves are also provided on both sides of the through groove, and a guide plate adjuster is installed in the positioning groove.

[0013] Preferably, the guide plate adjuster includes a fixed column, a movable ring that fits with the positioning groove is provided on the outer side of the fixed column, a positioning ring is provided above the movable ring, an adjusting rod is movably installed in the middle of the fixed column, a gear is connected to the bottom of the adjusting rod, a support disk is movably connected to the bottom of the gear, and guide plates are connected to the support disk on both sides of the gear.

[0014] Preferably, one end of the guide plate is connected to a rack matched with the gear, and one end of the guide plate is arc-shaped, and the arc-shaped ends of the guide plates on both sides are open outward and face the unloading end.

[0015] Compared with the prior art, the automatic material sorting device for detecting ceramic heating plates proposed in the utility model adopts the above technical solution and achieves the following technical effects:

[0016] 1. The utility model uses a rotating disc to gradually centrifuge the ceramic heating plate from the center position to the edge position, guides it to the discharge port through an arc-shaped guide plate, and then uses a pressing plate to separate the ceramic heating plates that may be stacked together, so that they are transported separately to the next conveyor belt, thereby realizing a single detection of the object to be tested;

[0017] 2. The utility model uses a guide plate adjuster to allow the guide plates on both sides to move inward and outward at the same time, thereby realizing the circulation of different types of objects to be measured, and adjusting the moving direction of the object to be measured through the guide plate, thereby adjusting the position direction of the overall ceramic heating plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a partial structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the material conveyor belt connection of the utility model;

[0021] Figure 4 It is a three-dimensional schematic diagram of the pressing piece structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the detection conveyor belt connection of the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the adjustment guide assembly of the utility model;

[0024] Figure 7 This is a schematic diagram of the structure of the guide plate regulator of the utility model.

[0025] In the figure: 1. rotating disc; 11. enclosure; 12. inlet; 13. outlet; 14. arc-shaped guide plate; 2. unloading plate; 21. guide plate; 3. material sorting conveyor belt; 31. baffle; 32. moving groove; 4. detection conveyor belt; 5. pressing piece structure; 51. moving plate; 52. moving handle; 53. movable groove; 6. adjusting guide assembly; 61. support frame; 62. through groove; 63. positioning groove; 7. pressing piece; 71. fixed disc; 72. fastening bolt; 73. handle tube; 74. adjusting stud; 75. pressing piece plate; 76. adjusting nut; 8. guide plate adjuster; 81. fixed column; 82. moving ring; 83. positioning ring; 84. adjusting rod; 85. gear; 86. supporting disc; 87. guide plate; 88. rack. DETAILED DESCRIPTION

[0026] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0028] Reference Figure 1-7 The utility model proposes an automatic material sorting device for detecting ceramic heating plates, comprising a rotating disc 1, a surrounding plate 11 is arranged on the top of the rotating disc 1, a material inlet 12 is arranged on one side, and a material outlet 13 is arranged on the other side. A plurality of arc-shaped guide plates 14 are also arranged on the rotating disc 1, and a material discharge plate 2 is connected to the material discharge port 13. The material discharge plate 2 delivers the ceramic heating plate to a material sorting conveyor belt 3. The other end of the material sorting conveyor belt 3 is also provided with a material discharge plate 2 and connected to a detection conveyor belt 4.

[0029] Specifically, a guide plate 21 is fixed on the blanking plate 2;

[0030] Specifically, baffles 31 are extended upwards on both sides of the material conveyor belt 3, and movable grooves 32 are provided on the baffles 31. A single pressing piece structure 5 is provided between the movable grooves 32.

[0031] Specifically, an adjustment guide assembly 6 is mounted on the detection conveyor belt 4 immediately following the blanking plate 2 .

[0032] In this embodiment, the rotating disc 1 is the main part of the device, and there is a fence 11 on the top to keep the material stable during the transmission on the disc. The feed port 12 and the discharge port 13 are set on both sides of the disc for the entry and exit of materials. A plurality of arc-shaped guide plates 14 are provided on the disc 1, which are used to guide the ceramic heating plate to transfer smoothly on the surface of the disc and smoothly deliver it to the unloading plate 2 through the discharge port 13. The unloading plate 2 is located at the discharge port 13 and is responsible for smoothly transferring the ceramic sheets on the rotating disc to the material sorting conveyor belt 3. In order to guide the direction of the ceramic sheets, a guide plate 21 is fixed on the unloading plate 2. There are baffles 31 on both sides of the material sorting conveyor belt 3 to prevent the ceramic sheets from falling during the transmission process. The baffle 31 is provided with a movable groove 32, and a pressing structure 5 for compacting the shape is installed between the movable grooves 32 to ensure that each piece of ceramic is stable and parallel on the conveyor belt.

[0033] Reference Figure 3-4 The pressing structure 5 includes a movable plate 51, both ends of which are inserted into the movable groove 32, and both ends are provided with movable handles 52. The middle of the movable plate 51 is provided with a movable groove 53, and a pressing device 7 is installed in the movable groove 53, and the pressing device 7 can move in the movable groove 53.

[0034] Specifically, the press 7 includes a fixed disc 71, on which a fastening bolt 72 is installed, a handle tube 73 is installed in the middle of the fixed disc 71, an adjusting stud 74 is rotatably provided in the middle of the handle tube 73, a press plate 75 is connected to the bottom of the adjusting stud 74, and an adjusting nut 76 is provided on the top of the adjusting stud 74.

[0035] Specifically, one end of the pressing plate 75 is provided with a curved surface, and faces the unloading end.

[0036] In this embodiment, the device of the pressing structure 5 allows the ceramic heating sheet to be pressed or fixed for detection. The pressing device 7 can move in the movable groove 53 to adjust the needs of different ceramic sheet sizes. The position of the unloading plate 2 at the other end of the material sorting conveyor belt 3 is configured to send the sorted ceramic sheets to the detection conveyor belt 4. The detection conveyor belt 4 is equipped with an adjustment guide assembly 6 for further adjusting the position of the ceramic sheet to be detected to ensure that it passes through the detection area smoothly.

[0037] Reference Figure 5-7 The adjusting guide assembly 6 includes a support frame 61, both ends of which are installed on both sides of the detection conveyor belt 4, and a through groove 62 is provided in the middle of the support frame 61, and positioning grooves 63 are also provided on both sides of the through groove 62, and a guide plate adjuster 8 is installed in the positioning groove 63.

[0038] Specifically, the guide plate adjuster 8 includes a fixed column 81, a movable ring 82 that fits with the positioning groove 63 is provided on the outer side of the fixed column 81, a positioning ring 83 is provided above the movable ring 82, an adjusting rod 84 is movably installed in the middle of the fixed column 81, a gear 85 is connected to the bottom of the adjusting rod 84, a support disc 86 is movably connected to the bottom of the gear 85, and guide plates 87 are connected to the support disc 86 on both sides of the gear 85.

[0039] Specifically, one end of the guide plate 87 is connected to a rack 88 that cooperates with the gear 85. One end of the guide plate 87 is arc-shaped, and the arc-shaped ends of the guide plates 87 on both sides are open outward and face the unloading end.

[0040] In this embodiment, the adjustment guide assembly 6 is fixed by a support frame 61 and is equipped with a guide plate adjuster 8 that can accurately adjust the position to match ceramic heating plates of different specifications and sizes. The guide plate adjuster 8 can finely adjust the position of the guide plate 87 through a gear 85 and a rack 88, so that the position of the ceramic plate when entering the detection conveyor belt is more accurate.

[0041] The entire device relies on an automated operating mechanism to automate the entire process of ceramic heaters from loading to position adjustment, pressing and testing, greatly improving production efficiency and detection accuracy, and reducing labor costs.

[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic material sorting device for detecting ceramic heating plates, characterized in that: The rotating disc (1) comprises a surrounding plate (11) on the top of the rotating disc (1), a material inlet (12) on one side and a material outlet (13) on the other side, a plurality of arc-shaped guide plates (14) are also provided on the rotating disc (1), a material discharge plate (2) is connected to the material outlet (13), the material discharge plate (2) delivers the ceramic heating plate to a material handling conveyor belt (3), and the other end of the material handling conveyor belt (3) is also provided with a material discharge plate (2) and is connected to a detection conveyor belt (4); A guide plate (21) is fixed on the blanking plate (2); Baffles (31) are extended upwards on both sides of the material conveyor belt (3), and movable grooves (32) are provided on the baffles (31). A single pressing piece structure (5) is provided between the movable grooves (32); An adjustment guide assembly (6) is mounted on the detection conveyor belt (4) immediately following the blanking plate (2).

2. The automatic material sorting device for detecting ceramic heating plates according to claim 1 is characterized in that: The pressing piece structure (5) comprises a movable plate (51), both ends of which are inserted into the movable groove (32), and both ends are provided with movable handles (52), a movable groove (53) is provided in the middle of the movable plate (51), a pressing piece device (7) is installed in the movable groove (53), and the pressing piece device (7) can move in the movable groove (53).

3. The automatic material sorting device for detecting ceramic heating plates according to claim 2, characterized in that: The pressing device (7) comprises a fixed disc (71) on which a fastening bolt (72) is mounted, a handle tube (73) is mounted in the middle of the fixed disc (71), an adjusting stud (74) is rotatably mounted in the middle of the handle tube (73), a pressing plate (75) is connected to the bottom of the adjusting stud (74), and an adjusting nut (76) is mounted on the top of the adjusting stud (74).

4. The automatic material sorting device for detecting ceramic heating plates according to claim 3 is characterized in that: One end of the pressing piece plate (75) is provided with a curved surface, which faces the unloading end.

5. The automatic material sorting device for detecting ceramic heating plates according to claim 1, characterized in that: The adjusting guide assembly (6) comprises a support frame (61), the two ends of the support frame (61) being mounted on both sides of the detection conveyor belt (4), and a through slot (62) being provided in the middle of the support frame (61), positioning slots (63) being provided on both sides of the through slot (62), and a guide plate adjuster (8) being installed in the positioning slot (63).

6. The automatic material sorting device for detecting ceramic heating plates according to claim 5, characterized in that: The guide plate adjuster (8) comprises a fixed column (81), a movable ring (82) which fits with the positioning groove (63) is provided on the outer side of the fixed column (81), a positioning ring (83) is provided above the movable ring (82), an adjusting rod (84) is movably mounted in the middle of the fixed column (81), a gear (85) is connected to the bottom of the adjusting rod (84), a supporting disc (86) is movably connected to the bottom of the gear (85), and guide plates (87) are connected to the supporting disc (86) on both sides of the gear (85).

7. The automatic material sorting device for detecting ceramic heating plates according to claim 6, characterized in that: One end of the guide plate (87) is connected to a rack (88) that cooperates with the gear (85), and one end of the guide plate (87) is arc-shaped, with the arc-shaped ends of the guide plates (87) on both sides opening outward and facing the unloading end.