Potting leakage detection conveying device for water needle workshop
By designing a combination of turntable and sealed leak detection components in the water needle workshop conveying device, the problems of low efficiency and unstable bottle in traditional devices are solved, continuous process completion and bottle stability are achieved, and overall conveying efficiency and stability.
Patent Information
- Application Number
- CN202420355745.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-27
AI Technical Summary
The existing water needle workshop conveying device has low working efficiency and unstable bottle body due to intermittent movement, so it is impossible to complete continuous and unblocked processes.
A water needle workshop potting and leak detection conveying device is designed. By installing sealed leak detection components and positioning slots on the turntable, the bottle body is stable and continuous. It uses a magnetic shaft linear motor, suction cup gripper, and air. The sealed leak detection assembly that moves components such as pumps and cylinders on the turntable ensures that the bottle body completes the process without stopping during movement and replenishes raw materials at unpassed positions.
The working efficiency and bottle body stability of the potting and leak detection conveying device in the water needle workshop are achieved, ensuring the smooth and efficient overall conveying process, and avoiding bottle body instability caused by pauses in traditional devices.
Smart Images
Figure CN222273414U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor lines, in particular to a water needle workshop filling and leak detection conveying device. Background Art
[0002] The existing conveying devices in water injection workshops are generally intermittent motion type, which transport the bottles through the positions of each process in turn, and pause in turn to wait for the completion of the process. The traditional conveying devices are limited by the intermittent motion working mode, which will show low working efficiency and unstable bottle bodies caused by pauses. Utility Model Content
[0003] The utility model aims to provide a water injection workshop filling and leak detection conveying device, which can complete various processes without stopping the conveying device by installing the sealing and leak detection components on a turntable, and at the same time, the bottle body is positioned by the positioning groove on the turntable to ensure its stability.
[0004] The utility model provides a water needle workshop filling and leak detection conveying device, comprising:
[0005] A turntable, wherein the turntable is provided with bottle body positioning grooves evenly arranged along the outer contour;
[0006] Sealing leak detection components, the number of which corresponds to the same as the positioning grooves on the bottle body;
[0007] Each of the bottle body positioning grooves is fixedly connected to a sealing leak detection assembly;
[0008] The sealing cover upper material belt is arranged on one side of the turntable, and the outlet of the sealing cover upper material belt is located directly above the bottle body positioning groove on the side.
[0009] Preferably, the sealing leak detection assembly includes a shell, a magnetic axis linear motor, a suction cup gripper, an air pump and a cylinder. The shell is a barrel with an external fixed boss, and the fixed boss and the center of the bottom plate of the barrel are provided with through holes. The shell is sleeved on the shaft of the magnetic axis linear motor through the through hole of the fixed boss, and the shell is fixedly connected to the main body of the magnetic axis linear motor, the shaft of the magnetic axis linear motor is fixedly connected to the turntable, and the suction cup gripper is assembled in the shell through the center through hole of the bottom plate. The sealing leak detection assembly includes a total of two air pumps, one of which has a working end fixedly connected to the shell, and the other has a working end fixedly connected to the suction cup gripper. The cylinder is fixedly connected to the shell, and the driving end of the cylinder is fixedly connected to the suction cup gripper.
[0010] Preferably, the water needle workshop filling and leak detection conveying device also includes a sealing rubber ring, and the sealing rubber ring is located at the barrel opening of the outer shell.
[0011] Preferably, the sealing rubber ring is provided with an inner chamfer.
[0012] Preferably, the sealing cover feeding belt comprises a feeding conveyor belt, a support plate and a limiting side wall, the support plate is located at the conveying end point of the feeding conveyor belt, the limiting side wall is located on both sides of the feeding conveyor belt, and the limiting side wall position is closed around the support plate.
[0013] Preferably, the water injection workshop sealing and leak detection conveying device further comprises a conveyor belt, the conveyor belt bypasses the turntable, and the horizontal height of the conveyor belt is lower than the turntable.
[0014] Preferably, the conveyor belt further comprises a discharge opening, and the discharge opening is opened on the conveyor belt section surrounding the turntable.
[0015] Preferably, the water injection workshop sealing and leak detection conveying device further comprises a conveyor belt baffle, and the conveyor belt baffle is arranged on both sides of the conveyor belt, and the conveyor belt baffle and the turntable have the same horizontal height.
[0016] Preferably, the water needle workshop filling and leak detection conveying device further comprises a guide bar, the guide bar is fixedly connected above the conveyor belt baffle, and the guide bar is on the extension line of the conveyor belt baffle.
[0017] Preferably, the water needle workshop filling and leak detection conveying device further includes two counters, and the two counters are respectively located at the input end and the output end of the water needle workshop filling and leak detection conveying device.
[0018] The technical solution of the utility model realizes the positioning of the bottle body and ensures the spacing between the bottle bodies through a turntable, provides sufficient space for the operation of the sealing leak detection component, and realizes the non-stop completion of the process through the sealing leak detection component fixed on the turntable and moving with the turntable. The duration of the bottle body moving with the turntable is the duration of the process, and the sealing leak detection component is supplemented with raw materials at the position where the bottle body does not pass, so that the whole conveying process is smooth and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 This is the axonometric diagram of the utility model water injection workshop filling and leak detection conveying device;
[0021] Figure 2It is a top view of the water injection workshop filling and leak detection conveying device of the utility model;
[0022] Figure 3 for Figure 1 A top view of the lower-level parts of the filling and leak detection conveying device in the water needle workshop;
[0023] Figure 4 for Figure 1 A cross-sectional view of the sealing leak detection assembly in the filling leak detection conveying device of the water needle workshop;
[0024] Figure 5 for Figure 1 Axonometric view of the sealing cover feeding belt in the filling and leak detection conveying device of the water injection workshop;
[0025] Description of reference numerals:
[0026] 1. Sealing leak detection assembly; 11. Housing; 12. Magnetic shaft linear motor; 13. Suction cup gripper; 14. Air pump; 15. Cylinder; 2. Turntable; 21. Bottle body positioning groove; 3. Sealing cover feeding belt; 31. Feeding conveyor belt; 32. Support plate; 33. Limiting side wall; 4. Conveyor belt; 41. Discharge break; 5. Conveyor belt baffle; 6. Guide strip; 7. Sealing rubber ring; 8. Counter. DETAILED DESCRIPTION
[0027] The technical solution of the utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0029] In the description of the present utility model, it should be understood that the terms "first" and "second" are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0030] Combination Figures 1 to 5 As shown, a water needle workshop filling leak detection conveying device provided by the utility model includes a sealing leak detection component 1, a turntable 2 and a sealing cover feeding belt 3.
[0031] Combination Figures 1 to 5 As shown, the turntable 2 is evenly provided with bottle body positioning grooves 21 along the outer contour, the number of the sealing leak detection components 1 corresponds to the same as the bottle body positioning grooves 21, each of the bottle body positioning grooves 21 is fixedly connected with a sealing leak detection component 1, the sealing cover material belt 3 is arranged on one side of the turntable 2, and the outlet of the sealing cover material belt 3 is located directly above the bottle body positioning groove 21 on the side, the device realizes the positioning of the bottle body and ensures the spacing between the bottle bodies through the turntable 2, and provides sufficient space for the operation of the sealing leak detection components 1, and realizes the non-stop completion process through the sealing leak detection components 1 fixed on the turntable 2 and moving with the turntable 2, the time for the bottle body to move with the turntable 2 is the process time, and the sealing leak detection components 1 are supplemented with raw materials at the position where the bottle body does not pass, so that the whole conveying process is smooth and efficient.
[0032] In some embodiments, in combination Figure 4As shown, the sealing leak detection component 1 includes a shell 11, a magnetic axis linear motor 12, a suction cup gripper 13, an air pump 14 and a cylinder 15. The shell 11 is a barrel with an external fixed boss, and the fixed boss and the center of the bottom plate of the barrel are provided with a through hole. The shell 11 is sleeved on the shaft of the magnetic axis linear motor 12 through the through hole of the fixed boss, and the shell 11 is fixedly connected to the main body of the magnetic axis linear motor 12, and the shaft of the magnetic axis linear motor 12 is fixedly connected to the turntable 2, and the suction cup gripper 13 is assembled on the outer shell through the center through hole of the bottom plate. Inside the shell 11, the sealing leak detection component 1 includes a total of two air pumps 14, wherein the working end of one of the air pumps 14 is fixedly connected to the shell 11, and the working end of the other air pump 14 is fixedly connected to the suction cup gripper 13, the cylinder 15 is fixedly connected to the shell 11, and the driving end of the cylinder 15 is fixedly connected to the suction cup gripper 13. This sealing leak detection component 1 utilizes the air pressure difference to realize the operations of grabbing, sealing, leak detection, etc., and can complete the sealing and leak detection of the bottle body and the sealing cover in a smaller space, and is responsible for the execution of the process of the filling, leak detection and conveying device of the entire water injection workshop.
[0033] In some embodiments, in combination Figure 4 As shown, it also includes a sealing rubber ring 7, which is located at the barrel opening of the shell 11. It can improve the sealing performance of the internal space of the sealing leak detection component 1 when it is working. At the same time, the softer sealing rubber ring 7 can also protect the bottle body to avoid damage to the bottle body when the sealing leak detection component 1 is working.
[0034] In some embodiments, in combination Figure 4 As shown, the sealing rubber ring 7 is provided with an inner chamfer, and the chamfer design improves the fit between the sealing rubber ring 7 and the bottle body.
[0035] In some embodiments, in combination Figure 5 As shown, the sealing cover feeding belt 3 includes a feeding conveyor belt 31, a support plate 32 and a limiting side wall 33. The support plate 32 is located at the conveying end point of the feeding conveyor belt 31, and the limiting side wall 33 is located on both sides of the feeding conveyor belt 31, and the limiting side wall 33 is closed around the support plate 32. Uninterrupted feeding is performed through the feeding conveyor belt 31, and then the sealing cover is positioned to a specific position through the support plate 32 and the limiting side wall 33, which is convenient for working in conjunction with the sealing leak detection component 1 to avoid feeding failure caused by asynchronous movement.
[0036] In some embodiments, in combination Figures 1 to 3 As shown, it also includes a conveyor belt 4, which bypasses the turntable 2, and the horizontal height of the conveyor belt 4 is lower than the turntable 2. Using the conveyor belt throughout the process can effectively avoid the friction problem of the bottom surface of the bottle body when passing through the turntable 2. At the same time, the horizontal height of the conveyor belt 4 is lower than the turntable 2 to ensure the positioning effect of the turntable 2 on the bottle body.
[0037] In some embodiments, in combination Figure 3 As shown, the conveyor belt 4 also includes a discharge opening 41, which is opened on the section of the conveyor belt 4 surrounding the turntable 2. The function of the discharge opening 41 is to discharge products with leakage problems, thereby avoiding the problem of secondary sorting.
[0038] In some embodiments, in combination Figures 1 to 3 As shown, it also includes a conveyor belt baffle 5, which is set on both sides of the conveyor belt 4, and the conveyor belt baffle 5 and the turntable 2 have the same horizontal height. The function of the conveyor belt baffle 5 is to ensure that the bottle body always moves on the specified route and ensure the stability of the overall operation of the water injection workshop filling and leak detection conveying device.
[0039] In some embodiments, in combination Figures 1 to 3 As shown, it also includes a guide bar 6, which is fixedly connected above the conveyor belt baffle 5 and is on the extension line of the conveyor belt baffle 5. The guide bar 6 is an extension of the conveyor belt baffle 5 and is aimed at the interference position between the turntable 2 and the conveyor belt baffle 5 to ensure smooth transportation of the bottle body throughout the entire process.
[0040] In some embodiments, in combination Figure 1 to Figure 2 As shown, it is characterized in that it also includes a counter 8, and the number of counters 8 is two, and the two counters 8 are respectively located at the input end and the output end of the water needle workshop filling and leak detection conveying device. Through these two counters 8, the input and output of the water needle workshop filling and leak detection conveying device can be counted, so as to judge the operation status of the device and facilitate digital management thereof.
[0041] Working process: the bottle body moves to the turntable 2 along the specified path under the joint action of the conveyor belt 4 and the conveyor belt baffle 5, and then the bottle body is embedded in the bottle body positioning groove 21, so that the position relationship between the bottle body and the turntable 2 is fixed; the sealing leak detection component 1 corresponding to the current bottle body positioning groove 21 starts to work, and the shell 11 is lowered while the negative pressure is generated in the shell 11 to suck the bottle body, and then the suction cup gripper 13 installs the sealing cover. After the sealing cover is installed, the air pressure in the shell 11 returns to normal, and the suction cup gripper 13 does not The sealing cover will be loosened, and the sealing effect will be leak-checked by the overall deadweight of the product; when passing through the discharge break 41, the product with good sealing will pass over the discharge break 41 under the action of the suction cup gripper 13, and the product with unqualified sealing will pass through the discharge break 41 and be discharged; after passing through the discharge break 41, the suction cup gripper 13 is loosened, and the product naturally moves along the specified path, and then when the suction cup gripper 13 passes through the sealing cover feeding belt, the sealing cover will be sucked up by the method of generating negative pressure inside to achieve the replenishment of the sealing cover. In the actual working process, multiple sets of sealing leak detection components 1 on the turntable 2 work simultaneously, and the sealing leak detection components 1 do not interfere with each other.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A water injection workshop filling and leak detection conveying device, characterized in that: include: A turntable (2), wherein the turntable (2) is evenly provided with bottle body positioning grooves (21) along the outer contour; A sealing leak detection assembly (1) has the same number of corresponding positioning grooves (21) on the bottle body, and the sealing leak detection assembly (1) comprises a housing (11), a magnetic axis linear motor (12), a suction cup gripper (13), an air pump (14) and a cylinder (15). The housing (11) is a round barrel with an external fixed boss, and the fixed boss and the bottom plate of the round barrel have through holes in the center. The housing (11) is sleeved on the shaft of the magnetic axis linear motor (12) through the through hole of the fixed boss, and the housing (11) is fixedly connected to the main body of the magnetic axis linear motor (12). The shaft of the magnetic axis linear motor (12) is fixedly connected to the turntable (2); the suction cup gripper (13) is installed in the housing (11) through the central through hole of the bottom plate; the sealing leak detection assembly (1) comprises two air pumps (14) in total, wherein the working end of one of the air pumps (14) is fixedly connected to the housing (11), and the working end of the other air pump (14) is fixedly connected to the suction cup gripper (13); the cylinder (15) is fixedly connected to the housing (11), and the driving end of the cylinder (15) is fixedly connected to the suction cup gripper (13); Each of the bottle body positioning grooves (21) is fixedly connected to a sealing leak detection assembly (1); A sealing cover material belt (3) is provided on one side of the rotating disk (2), and an outlet of the sealing cover material belt (3) is located directly above the bottle body positioning groove (21) on the side.
2. The water needle workshop filling and leak detection conveying device according to claim 1 is characterized in that: It also comprises a sealing rubber ring (7), and the sealing rubber ring (7) is located at the cylindrical opening of the outer shell (11).
3. The water needle workshop filling and leak detection conveying device according to claim 2 is characterized in that: The sealing rubber ring (7) is provided with an inner chamfer.
4. The water needle workshop filling and leak detection conveying device according to claim 1 is characterized in that: The sealing cover feeding belt (3) comprises a feeding conveyor belt (31), a support plate (32) and a limiting side wall (33), wherein the support plate (32) is located at the conveying end point of the feeding conveyor belt (31), and the limiting side wall (33) is located on both sides of the feeding conveyor belt (31), and the limiting side wall (33) surrounds the support plate (32) and is closed.
5. The water needle workshop filling and leak detection conveying device according to claim 1 is characterized in that: It also comprises a conveyor belt (4), the conveyor belt (4) bypassing the turntable (2), and the level of the conveyor belt (4) is lower than that of the turntable (2).
6. The water needle workshop filling and leak detection conveying device according to claim 5 is characterized in that: The conveyor belt (4) further comprises a discharge opening (41), wherein the discharge opening (41) is provided on the section of the conveyor belt (4) surrounding the turntable (2).
7. The water injection workshop filling and leak detection conveying device according to claim 5 is characterized in that: It also comprises a conveyor belt baffle (5), which is set up on both sides of the conveyor belt (4), and the conveyor belt baffle (5) and the turntable (2) are at the same level.
8. The water needle workshop filling and leak detection conveying device according to claim 7 is characterized in that: It also comprises a guide bar (6), wherein the guide bar (6) is fixedly connected above the conveyor belt baffle (5), and the guide bar (6) is on the extension line of the conveyor belt baffle (5).
9. The water needle workshop filling and leak detection conveying device according to claim 1 is characterized in that: It also includes a counter (8), and the number of the counters (8) is two, and the two counters (8) are respectively located at the input end and the output end of the water needle workshop potting leak detection conveying device.