Gas-solid separation device for gas conveying system
By designing a gas-solid separation device with a wind-powered rotating structure and a rotating scraper in the gas conveying system, the problem of insufficient interception of solid materials is solved, efficient interception and separation of solid materials is achieved, and the efficiency of the gas conveying system is improved.
Patent Information
- Application Number
- CN202420832609.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-22
AI Technical Summary
In the existing gas-solid separation device in the gas-solid separation device has the problem of insufficient interception of solid materials, resulting in some solid materials continuing to be discharged along with high-pressure gas.
A gas-solid separation device is designed, including a separation tank, an inclined baffle, a wind-powered rotating structure, a filter plate, a scraper and a spring telescopic rod. The blade is driven to rotate and remove solid materials through the wind-powered rotating structure, and combined with the deformation seal of the rubber sleeve. 和旋转顶升结构,实现过滤网板的振动脱料,确保固体物料的彻底拦截和分离。
It improves the thoroughness of gas-solid separation, avoids solid material accumulation and filter plate clogging, and enhances the efficiency of the gas conveying system and the continuous sinking and removal of solid material.
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Figure CN222273445U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gas-solid separation, and more specifically, to a gas-solid separation device for a gas delivery system. Background Art
[0002] Pneumatic conveying system is a device that uses gas as power to transport powder materials from one place to another in a closed pipeline along the airflow direction through a sealed pipeline. It is a specific application of fluidization technology and is widely used in fine chemicals, polymer material synthesis and processing, battery manufacturing, food processing, metallurgy, cement building materials, coal-fired power plants and other departments. In the material transportation process of the carbon industry and aluminum industry, high-pressure airflow is often used to transport solids in pipelines.
[0003] At present, the gas-solid separation method used in gas conveying systems is mainly achieved by intercepting with inclined baffles. The baffles block the solid materials, slowing down the solid materials' sinking and reducing the pressure of the high-pressure gas. However, this method has the technical problem of insufficient interception of solid materials, and some solid materials will continue to be discharged along with the high-pressure gas. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the utility model provides a gas-solid separation device for a gas conveying system. The technical problem to be solved by the utility model is: the current gas-solid separation device for a gas conveying system has the technical problem of insufficient solid material interception, and some solid materials will continue to be discharged along with the high-pressure gas.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gas-solid separation device for a gas conveying system, comprising a separation tank, a feed port is arranged on one side of the separation tank, a discharge port is arranged on the bottom of the separation tank, an exhaust port is arranged on the top of the separation tank, a baffle is fixedly mounted inside the separation tank, and the baffle is arranged obliquely and corresponds to one side of the feed port, a wind-driven rotating structure is arranged inside the separation tank, the wind-driven rotating structure corresponds to one side of the feed port, a material dispersion structure is arranged at the bottom of the wind-driven rotating structure, a rubber sleeve is fixedly connected to the inner top of the separation tank, and a filter screen is fixedly connected to the bottom end of the rubber sleeve, the filter screen corresponds to the position directly below the exhaust port, a spring telescopic rod is fixedly connected to the edge of the top of the filter screen, one end of the spring telescopic rod facing away from the filter screen is fixedly connected to the inner top position of the separation tank, a scraper is rotatably connected to the bottom of the filter screen, and the scraper is in active contact with the filtering surface of the filter screen, and a linear telescopic member is arranged on the scraper and the wind-driven rotating structure.
[0006] In a preferred embodiment, the wind-driven rotating structure includes a support rod fixedly connected to the inner wall of the separation tank, a driving shaft rotatably connected to the support rod, and rotating blades fixedly connected to the driving shaft, and the rotating blades correspond to a position on one side of the feed port.
[0007] In a preferred embodiment, the material dispersing structure includes a shaft fixedly connected to the bottom end of the driving shaft and a stirring blade fixedly connected to the shaft.
[0008] In a preferred embodiment, the linear telescopic member includes an outer sleeve fixedly connected to the top end of the drive shaft, an inner sleeve arranged in the outer sleeve, and a limiting slide fixedly connected to the inner sleeve. The inner sleeve and the limiting slide are both slidably connected in the outer sleeve, and one end of the inner sleeve is fixedly connected to the scraper.
[0009] In a preferred embodiment, it further comprises a trigger rod and a rotary lifting structure, wherein the trigger rod is fixedly connected to the outer surface of the filter screen plate, and the rotary lifting structure is arranged on the driving shaft.
[0010] In a preferred embodiment, the rotary lifting structure includes a fixing ring fixedly mounted on the outer surface of the driving shaft and a top plate fixedly connected to the upper surface of the fixing ring, the top end of the top plate is rounded, and the top plate is in active contact with the trigger rod.
[0011] Technical effects and advantages of the utility model:
[0012] 1. The utility model is a gas-solid separation device for a gas conveying system. The baffle intercepts the fixed materials entering through the feed port, reduces the pressure of the high-pressure gas, and cooperates with the filter screen plate arranged at the inlet end of the exhaust port to further intercept the solid materials. This can ensure that the solid materials sink completely, improve the thoroughness of gas-solid separation, and even improve the efficiency of the gas conveying system.
[0013] 2. The utility model is a gas-solid separation device for a gas conveying system. By arranging a wind-driven rotating structure on one side of the feed port, it can obtain rotational power with the assistance of high-pressure gas. The rotational power can cause the scraper to rotate on the filter screen to scrape off the solid materials. While reducing the clogging of the filter screen, the continuity of the filter screen's separation of solid materials can be improved.
[0014] 3. The utility model is a gas-solid separation device for a gas conveying system. Through the cooperation of a trigger rod and a rotating jacking structure, the rotation of the top plate can frequently contact the trigger rod jacking. The spring telescopic rod is used to provide a linear rebound for the filter screen, and the rubber sleeve is deformable to seal. The filter screen can achieve a vibration stripping effect when filtering and separating solid materials. This can improve the thoroughness of solid material removal on the filter screen, prevent blockage, and facilitate sinking and collection.
[0015] 4. The utility model is a gas-solid separation device for a gas conveying system. By setting a material dispersion structure, it uses the rotational force of the wind-driven rotating structure to stir and disperse the sinking solid materials, and improves the dispersion of the solid materials. This can avoid the technical problem of unsmooth material discharge caused by agglomeration when the solid materials sink and accumulate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0018] Figure 2 It is a structural schematic diagram of the wind-driven rotating structure and the material dispersing structure of the utility model.
[0019] Figure 3 It is a structural schematic diagram of the filter screen plate and the rotary jacking structure of the utility model.
[0020] Figure 4 It is a structural schematic diagram of the scraper of the utility model.
[0021] The accompanying drawings are marked as follows: 1. separation tank; 2. feed port; 3. discharge port; 4. exhaust port; 5. baffle; 6. wind-driven rotation structure; 61. support rod; 62. drive shaft; 63. rotating blades; 7. material dispersion structure; 71. shaft rod; 72. stirring blade; 8. rubber sleeve; 9. filter screen; 10. spring telescopic rod; 11. scraper; 12. linear telescopic member; 121. outer sleeve; 122. inner sleeve; 123. limit slide; 14. trigger rod; 15. rotary lifting structure; 151. fixing ring; 152. top plate. DETAILED DESCRIPTION
[0022] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] Example 1
[0024] Combined with reference Figure 1-Figure 4 The utility model provides a gas-solid separation device for a gas conveying system, comprising a separation tank 1, a feed port 2 is arranged on one side of the separation tank 1, the feed port 2 can be connected to the discharge port of the original gas conveying system, a discharge port 3 is arranged at the bottom of the separation tank 1, a valve can be arranged on the discharge port 3, the discharge port 3 can be connected to a material unloading and transfer device or a storage bin, an exhaust port 4 is arranged on the top of the separation tank 1, a baffle 5 is fixedly mounted inside the separation tank 1, and the baffle 5 is tilted and corresponds to one side of the feed port 2, the size of the baffle 5 is smaller than the inner diameter of the separation tank 1, so that a discharge channel can be conveniently provided for the solid material above the baffle 5.
[0025] A wind-driven rotating structure 6 is provided in the separation tank 1, and the wind-driven rotating structure 6 corresponds to one side of the feed port 2. A material dispersion structure 7 is provided at the bottom of the wind-driven rotating structure 6. A rubber sleeve 8 is fixedly connected to the inner top of the separation tank 1, and a filter screen plate 9 is fixedly connected to the bottom end of the rubber sleeve 8. The rubber sleeve 8 can be deformed and bent adaptively, so that the sealing can be ensured when the filter screen plate 9 moves. The filter screen plate 9 corresponds to the position directly below the exhaust port 4. The filter screen plate 9 can be used to intercept solid materials in the high-pressure gas discharged through the exhaust port 4. A spring telescopic rod 10 is fixedly connected to the edge of the top of the filter screen plate 9. The end of the spring telescopic rod 10 facing away from the filter screen plate 9 is fixedly connected to the inner top position of the separation tank 1. In the present application, the spring telescopic rod 10 It consists of a telescopic rod and a spring sleeved on the telescopic rod, the two ends of the telescopic rod are respectively fixedly connected to the filter screen plate 9 and the separation tank 1, the bottom of the filter screen plate 9 is rotatably connected with a scraper 11, and the scraper 11 is in active contact with the filtering surface of the filter screen plate 9, and the scraper 11 can be used to remove solid materials attached to the filtering surface of the filter screen plate 9. When the high-pressure gas is discharged through the exhaust port 4, a small amount of solid materials is carried by the high-pressure gas through the exhaust port 4. At this time, the filter screen plate 9 can filter and intercept the solid materials. In order to avoid the reduction of the filtering performance of the filter screen plate 9, the filtering surface of the filter screen plate 9 is scraped by the scraper 11, which can facilitate the cleaning of the attached solid materials. A linear telescopic member 12 is provided on the scraper 11 and the wind-driven rotating structure 6.
[0026] The wind-driven rotating structure 6 includes a support rod 61 fixedly connected to the inner wall of the separation tank 1, a driving shaft 62 rotatably connected to the support rod 61, and a rotating blade 63 fixedly connected to the driving shaft 62. The rotating blade 63 corresponds to a position on one side of the feed port 2. By corresponding the rotating blade 63 to one side of the feed port 2, when high-pressure gas passes through the feed port 2, it can drive the rotating blade 63 to rotate, so that the driving shaft 62 can rotate.
[0027] The material dispersion structure 7 includes a shaft 71 fixedly connected to the bottom end of the driving shaft 62 and a stirring blade 72 fixedly connected to the shaft 71. When the solid material is intercepted by the baffle 5 and sinks, and the solid material removed from the filter screen 9 sinks at the same time, the rotation of the driving shaft 62 can drive the stirring blade 72 to rotate, so that the stirring blade 72 can stir and disperse the sunken solid material to avoid agglomeration of the solid material and affect the discharge of the material.
[0028] The linear telescopic member 12 includes an outer sleeve 121 fixedly connected to the top end of the driving shaft 62, an inner sleeve 122 arranged in the outer sleeve 121 and a limiting slide bar 123 fixedly connected to the inner sleeve 122. The inner sleeve 122 and the limiting slide bar 123 are both slidably connected in the outer sleeve 121. One end of the inner sleeve 122 is fixedly connected to the scraper 11. The sliding cooperation of the inner sleeve 122, the outer sleeve 121 and the limiting slide bar 123 can have a linear anti-deflection telescopic effect. In this way, during the vertical movement of the filter screen plate 9, it can be ensured that the driving shaft 62 can provide rotational power to the scraper 11 in real time, so that the scraper 11 can scrape the solid materials attached to the filtering surface of the filter screen plate 9.
[0029] Example 2
[0030] The difference between this embodiment and embodiment 1 is that, in conjunction with Figure 3 The utility model provides a gas-solid separation device for a gas delivery system, which also includes a trigger rod 14 and a rotating lifting structure 15. The trigger rod 14 is fixedly connected to the outer surface of the filter screen plate 9, and the rotating lifting structure 15 is arranged on the driving shaft 62.
[0031] The rotary lifting structure 15 includes a fixing ring 151 fixedly mounted on the outer surface of the driving shaft 62 and a top plate 152 fixedly connected to the upper surface of the fixing ring 151 . The top of the top plate 152 is rounded, and the top plate 152 is in active contact with the trigger rod 14 .
[0032] Specifically, when the drive shaft 62 drives the scraper 11 to perform a rotational scraping action, the fixed ring 151 can drive the top plate 152 to move in a circular motion. Since the trigger rod 14 is on the circular path of the top plate 152, when the top plate 152 contacts the trigger rod 14, the elasticity of the spring telescopic rod 10 is utilized, so that the filter screen plate 9 can be lifted. This action can give the filter screen plate 9 a certain vibration, thereby providing a vibration removal effect for the solid materials attached to the filter screen plate 9.
Claims
1. A gas-solid separation device for a gas delivery system, comprising a separation tank (1), a feed port (2) being provided on one side of the separation tank (1), a discharge port (3) being provided at the bottom of the separation tank (1), and an exhaust port (4) being provided at the top of the separation tank (1), characterized in that: A baffle (5) is fixedly mounted inside the separation tank (1), and the baffle (5) is tilted and arranged to correspond to one side of the feed port (2). A wind-driven rotating structure (6) is arranged inside the separation tank (1), and the wind-driven rotating structure (6) corresponds to one side of the feed port (2). A material dispersion structure (7) is arranged at the bottom of the wind-driven rotating structure (6). A rubber sleeve (8) is fixedly connected to the top of the separation tank (1), and a filter screen (9) is fixedly connected to the bottom end of the rubber sleeve (8). The filter screen (9) Corresponding to the position directly below the exhaust port (4), a spring telescopic rod (10) is fixedly connected to the edge of the top of the filter screen plate (9); one end of the spring telescopic rod (10) facing away from the filter screen plate (9) is fixedly connected to the inner top position of the separation tank (1); a scraper (11) is rotatably connected to the bottom of the filter screen plate (9), and the scraper (11) is in active contact with the filtering surface of the filter screen plate (9); and a linear telescopic member (12) is provided on the scraper (11) and the wind-driven rotating structure (6).
2. A gas-solid separation device for a gas delivery system according to claim 1, characterized in that: The wind-driven rotating structure (6) comprises a support rod (61) fixedly connected to the inner wall of the separation tank (1), a driving shaft (62) rotatably connected to the support rod (61), and a rotating blade (63) fixedly connected to the driving shaft (62), wherein the rotating blade (63) corresponds to a position on one side of the feed port (2).
3. A gas-solid separation device for a gas delivery system according to claim 2, characterized in that: The material dispersing structure (7) comprises a shaft (71) fixedly connected to the bottom end of the driving shaft (62) and a stirring blade (72) fixedly connected to the shaft (71).
4. A gas-solid separation device for a gas delivery system according to claim 3, characterized in that: The linear telescopic member (12) comprises an outer sleeve (121) fixedly connected to the top end of the driving shaft (62), an inner sleeve (122) arranged inside the outer sleeve (121), and a limiting slide bar (123) fixedly connected to the inner sleeve (122); the inner sleeve (122) and the limiting slide bar (123) are both slidably connected inside the outer sleeve (121), and one end of the inner sleeve (122) is fixedly connected to the scraper (11).
5. A gas-solid separation device for a gas delivery system according to claim 4, characterized in that: It also includes a trigger rod (14) and a rotary lifting structure (15), wherein the trigger rod (14) is fixedly connected to the outer surface of the filter screen plate (9), and the rotary lifting structure (15) is arranged on the drive shaft (62).
6. A gas-solid separation device for a gas delivery system according to claim 5, characterized in that: The rotary lifting structure (15) comprises a fixing ring (151) fixedly mounted on the outer surface of the driving shaft (62) and a top plate (152) fixedly connected to the upper surface of the fixing ring (151); the top end of the top plate (152) is rounded, and the top plate (152) is in active contact with the trigger rod (14).