Separator

Through the splitter integrating magnetic suction parts and air blowing components, the problem of low splitting efficiency of sheets of different materials in stamping parts manufacturing is solved, and the efficient splitting of multiple materials by the same splitter is achieved, simplifying operation and improving versatility.

CN222273458UActive Publication Date: 2024-12-31NIO TECH ANHUI CO LTD
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Patent Information

Application Number
CN202421081734.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2024-12-31
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

In the stamping part manufacturing industry, the prior art requires frequent replacement of splitters to adapt to plates of different materials, resulting in a poorly smooth and inefficient splitting process.

Method used

A splitter integrating magnetic suction parts and blowing components was designed. The magnetic material and blowing components were split into non-magnetic materials through magnetic suction parts, and the drive parts and scraper components were combined to achieve the same splitter pairing. The versatility of different materials avoids inconsistent direction and replacement problems.

Benefits of technology

The efficiency of splitting is improved, the operation process is simplified, and the efficient splitting of sheets of different materials is ensured, without the need to replace splitting devices, which improves the overall splitting efficiency and versatility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of plate unstacking and separating, in particular to a separating device, and aims to solve the problem that when stacked plates are separated, the separating device needs to be frequently replaced to separate the plates made of different materials, so that the separating efficiency is low. In order to achieve the purpose, according to the separator, the first separating device and the second separating device are integrated, so that the same separator not only can meet the separating operation of magnetic material plates, but also can meet the separating operation of non-magnetic material plates, and the universality is high. In the separation process, the plates made of different materials can be separated without replacing the separator, and the separation efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of destacking and separating plates, and specifically provides a separator. Background Art

[0002] At present, in the stamping parts manufacturing industry, the plates used to make stamping parts are mostly placed in stacks. When using the plates, the stacked plates need to be unstackered first. The stacked plates are prone to adhesion between adjacent plates, which affects the unstacking speed. Therefore, when unstacking, the process of separating the plates is added to separate the adjacent plates for easy unstacking.

[0003] Since the materials of the sheets are different, the separation methods used are also different, so different separation devices are needed to cope with the separation of sheets of different materials. Specifically, when the sheet to be separated is a magnetic sheet (such as a steel sheet), a magnetic suction separator is required to separate it; when the sheet to be separated is a non-magnetic sheet (such as an aluminum sheet), an air blowing separator is required to separate it.

[0004] In the prior art, when separating sheets of different materials, if the sheet to be separated is a magnetic material, a magnetic separator is used to separate it, and if the sheet to be separated is a non-magnetic material, an air blow separator is used to separate it. This results in the need to replace the separator according to the material of the sheet when separating the stacked sheets, resulting in problems such as an unsmooth separation process and low separation efficiency.

[0005] Therefore, this field needs a new technical solution to solve the above problems. Utility Model Content

[0006] The utility model aims to solve the above technical problem, that is, to solve the problem of low separation efficiency caused by frequent replacement of separators when separating stacked plates.

[0007] The utility model provides a sheet divider, the sheet divider comprising:

[0008] A housing having a first accommodating cavity;

[0009] A first sheet separation device, the first sheet separation device comprises a magnetic attraction member arranged in the first accommodating cavity, the magnetic attraction member being arranged to be close to the sheet material to be separated, so as to separate the magnetic material sheet material among the sheet material to be separated;

[0010] The second sheeting device includes a blowing assembly and a scraper assembly arranged in the first accommodating chamber. The blowing assembly and the scraper assembly are arranged so that after the blowing assembly blows air to the sheet to be separated, the scraper of the scraper assembly can extend out of the first accommodating chamber to scrape up the blown sheet, so as to separate the non-magnetic material sheet among the sheet to be separated.

[0011] In the preferred technical solution of the above-mentioned spreader, the first spreader device also includes a first driving member, and the magnetic member is provided on the output shaft of the first driving member, so that the magnetic member can move in the first accommodating cavity under the action of the first driving member.

[0012] In a preferred technical solution of the above-mentioned separator, the moving direction of the magnetic element toward the sheet to be separated is consistent with the blowing direction of the blowing assembly.

[0013] In the preferred technical solution of the above-mentioned spreader, a speed regulating valve is provided on the first driving member to adjust the moving speed of the magnetic attraction member.

[0014] In a preferred technical solution of the above-mentioned spreader, the blowing direction of the blowing assembly is consistent with the extending direction of the scraper.

[0015] In the preferred technical solution of the above-mentioned divider, the shell is provided with a first blowing hole and a first through hole respectively connected to the first accommodating cavity, the first blowing hole can allow the gas blown out of the blowing assembly to pass through; the first through hole can allow the scraper of the scraper assembly to pass through.

[0016] In the preferred technical solution of the above-mentioned spreader, the second spreader device further comprises a housing having a second accommodating chamber, and the blowing assembly and the scraper assembly are both arranged in the second accommodating chamber;

[0017] The shell is provided with a second blowing hole and a second through hole which are respectively connected with the first accommodating cavity and the second accommodating cavity. The second blowing hole enables the gas blown out of the blowing assembly to be blown toward the sheet to be separated after passing through the second through hole; the second through hole enables the scraper of the scraper assembly to extend out of the first accommodating cavity after passing through the second through hole.

[0018] In the preferred technical solution of the above-mentioned spreader, the second spreader device further includes a second driving member, which is connected to the scraper assembly so that the scraper of the scraper assembly can move in and out of the first accommodating chamber under the action of the second driving member.

[0019] In the preferred technical solution of the above-mentioned spreader, a partition is further provided in the first accommodating chamber, and the partition divides the first accommodating chamber into a first sub-chamber and a second sub-chamber; the first spreader device is arranged in the first sub-chamber, and the second spreader device is arranged in the second sub-chamber.

[0020] In a preferred technical solution of the above-mentioned divider, the divider further includes a mounting structure, and the mounting structure is arranged on the outer wall of the shell.

[0021] Those skilled in the art can understand that the sheet separator of the present invention integrates the first sheet separator and the second sheet separator into one body, so that the same sheet separator can meet the requirements of both sheet separation of magnetic material sheets and sheet separation of non-magnetic material sheets, and has high versatility. During the sheet separation process, sheets of different materials can be separated without replacing the sheet separator, thereby improving the sheet separation efficiency.

[0022] Furthermore, the moving direction of the magnetic component toward the sheet to be separated is set to be consistent with the blowing direction of the blowing component, thereby avoiding the problem of needing to adjust the direction of the magnetic component or the hole when separating sheets of different materials due to inconsistent directions, simplifying the separation steps and improving the separation efficiency.

[0023] Furthermore, the blowing direction of the blowing assembly is set to be consistent with the extension direction of the scraper, so that when the separator is separating non-magnetic material sheets, the blowing assembly and the scraper assembly can cooperate to the maximum extent, further improving the separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings, in which:

[0025] Figure 1 It is an exploded view of the spreader of the utility model;

[0026] Figure 2 It is a cross-sectional view of the spreader of the utility model;

[0027] Figure 3 It is a schematic diagram of the spreader of the utility model when working.

[0028] Reference numerals:

[0029] 1. housing; 11. first accommodating chamber; 111. first sub-chamber; 112. second sub-chamber; 12. hole;

[0030] 2. First spreading device; 21. First driving member; 22. Magnetic member; 23. Speed ​​regulating valve;

[0031] 3. second sheet separation device; 31. housing; 311. second air blowing hole; 312. second through hole;

[0032] 4. Partition;

[0033] 5. The boards are to be separated;

[0034] 6. Fixed plate;

[0035] 7. Rotating shaft. DETAILED DESCRIPTION

[0036] The preferred embodiments of the present invention are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present invention and are not intended to limit the scope of protection of the present invention. For example, although the spreader of the present invention is described in the specification as being applied to plates made of steel and aluminum, the technical solution of the present invention is not limited thereto. Those skilled in the art can apply the technical solution of the present invention to plates of other materials, such as iron, copper, etc., as needed. Such changes to the application object do not deviate from the principle and scope of the present invention.

[0037] It should be noted that in the description of the present invention, the terms "upper", "lower", "left", "right", "front", "back", "inner", "outer" and the like indicating directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for the convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0038] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "connection", "setting" and "installation" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, a direct connection, or an indirect connection through an intermediate medium. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] First refer to Figures 1 to 3 , the spreader of the utility model is described. Among them, Figure 1 It is an exploded view of the spreader of the utility model; Figure 2 It is a cross-sectional view of the spreader of the utility model; Figure 3 It is a schematic diagram of the spreader of the utility model when working.

[0040] The utility model comprises a sheet separator comprising a shell 1, a first sheet separator device 2 and a second sheet separator device 3, wherein the shell 1 has a first accommodating chamber 11; the first sheet separator device 2 comprises a magnetic attraction component 22 arranged in the first accommodating chamber 11, and the magnetic attraction component 22 is arranged to be able to approach the sheet material 5 to be separated, so as to separate the magnetic material sheet material in the sheet material 5 to be separated; the second sheet separator device 3 comprises a blowing component and a scraper component arranged in the first accommodating chamber 11, and the blowing component and the scraper component are arranged so that after the blowing component blows air to the sheet material 5 to be separated, the scraper of the scraper component can extend out of the first accommodating chamber 11 to scrape up the blown sheet material, so as to separate the non-magnetic material sheet material in the sheet material 5 to be separated.

[0041] The sheet separator of the utility model integrates the first sheet separator 2 and the second sheet separator 3 into one body, so that the same sheet separator can meet the sheet separation operation of magnetic material plates and the sheet separation operation of non-magnetic material plates, and has strong versatility. During the sheet separation process, sheets of different materials can be separated without replacing the sheet separator, thereby improving the sheet separation efficiency.

[0042] See below for further reference Figures 1 to 3 , a preferred embodiment of the separator of the utility model is introduced. Those skilled in the art will understand that the embodiments described below are only used to illustrate the principle of the present application and are not intended to limit the scope of protection of the present application. On the premise that the separator at least includes a housing 1, a first separator 2 and a second separator 3, those skilled in the art can adjust the following settings so that the present application can be applied to more specific application scenarios.

[0043] See also Figure 1 and Figure 2 The utility model's separator includes a shell 1, a first separator 2 and a second separator 3. The shell 1 has a first accommodating chamber 11. A partition 4 is provided in the first accommodating chamber 11, and the partition 4 divides the first accommodating chamber 11 into a first sub-chamber 111 and a second sub-chamber 112. The first separator 2 is arranged in the first sub-chamber 111, and the second separator 3 is arranged in the second sub-chamber 112. Through the above arrangement, the same separator can meet the separation operation of magnetic material plates and the separation operation of non-magnetic material plates, and has strong versatility. During the separation process, plates of different materials can be separated without replacing the separator, thereby improving the separation efficiency. At the same time, a partition 4 is provided to separate the first separator 2 and the second separator 3, so that the spatial layout in the first accommodating chamber 11 is more reasonable and neat; it can also protect the two separators from collision and avoid damage.

[0044] Of course, the utility model does not necessarily require the partition 4, and those skilled in the art can flexibly select it according to needs. When the partition 4 is not provided, it is only necessary to arrange the first and second separating devices 2 and 3 in the first accommodating chamber 11.

[0045] It is worth mentioning that the separator of the present application is installed on a robotic arm (not shown in the figure). When the separator separates the sheet material 5 to be separated, the robotic arm can drive the separator to move, so that the separator can separate the sheet material 5 to be separated.

[0046] like Figure 1 and Figure 2 As shown, a hole 12 and a mounting structure are provided on the side wall of the housing 1. The hole 12 is connected to the second sub-chamber 112. The hole 12 can allow the gas blown out of the blowing assembly to pass through as well as the scraper of the scraper assembly to pass through. The separator is set on the robot arm through the mounting structure, wherein the mounting structure is a rotating shaft 7. The rotating shaft 7 can not only set the separator on the robot arm, but also adjust the position of the hole 12 so that the hole 12 faces the sheet to be separated for separation. The hole 12 and the mounting structure are set on different side walls of the housing 1. When the robot arm drives the separator to move, it does not affect the separator from separating the sheet 5 to be separated.

[0047] Of course, the number and shape of the holes 12 in the present invention are not fixed, and those skilled in the art can flexibly adjust them according to actual needs. For example, the number of holes 12 can also be 2, 3 or other numbers. When the number of holes 12 is at least 2, one of the holes 12 can be used as a first through hole for the scraper of the scraper assembly to pass through; the remaining holes 12 can be used as first blowing holes for the gas blown out of the blowing assembly to pass through. In addition, no matter how many holes 12 are set, the shape of any hole 12 can be circular, rectangular, triangular or other shapes.

[0048] It should be noted that the specific form of the mounting structure of the present invention is not fixed, and those skilled in the art can flexibly adjust it according to the actual product situation. For example, the mounting structure can also be a mounting hole.

[0049] Continue reading Figures 1 to 3The first separating device 2 includes a first driving member 21, a magnetic member 22 and a speed regulating valve 23. The first driving member 21 is fixedly arranged on the partition 4 through the fixing plate 6, so that the first separating device 2 is arranged in the first sub-chamber 111. The magnetic member 22 is arranged on the output shaft of the first driving member 21, so that the magnetic member 22 can move in the first sub-chamber 111 under the action of the first driving member 21. Among them, the moving direction of the magnetic member 22 to the sheet 5 to be separated is consistent with the setting direction of the hole 12, which avoids the problem of adjusting the direction of the magnetic member 22 or the hole 12 when separating sheets of different materials due to inconsistent directions, and further improves the separation efficiency. The speed regulating valve 23 is arranged on the first driving member 21, and is used to adjust the moving speed of the magnetic member 22. When the first sheet separation device 2 separates the stacked magnetic material sheets, the first driving member 21 drives the magnetic member 22 to move toward the sheet 5 to be separated, so that the magnetic member 22 is close to the sheet 5 to be separated; the magnetic member 22 can magnetize the magnetic sheet to the same magnetic pole, and according to the principle of like poles repel, the upper sheet can be lifted to achieve the separation of the magnetic material sheets. After the separation is completed, the first driving member 21 drives the magnetic member 22 to move away from the sheet 5 to be separated, so that it is reset.

[0050] Of course, the present invention does not necessarily require the installation of the fixing plate 6 , and those skilled in the art can flexibly select it according to needs. When the fixing plate 6 is not installed, the first driving member 21 can be installed on the partition 4 or on the inner wall of the housing 1 .

[0051] It should be noted that the present invention does not limit the type of the first driving member 21, and those skilled in the art can flexibly adjust it according to actual conditions. For example, the first driving member 21 is a cylinder; when the first driving member 21 is a cylinder, the magnetic member 22 is arranged on the output shaft of the cylinder, and under the telescopic action of the cylinder, the magnetic member 22 moves in the first sub-chamber 111. For another example, the first driving member 21 can also be a driving motor; when the first driving member 21 is a driving motor, it is necessary to set a transmission member at the output end of the driving motor, and set the magnetic member 22 on the transmission member, and under the drive of the driving motor, the magnetic member 22 is driven to move by the transmission member, so that the magnetic member 22 can move in the first sub-chamber 111.

[0052] It should also be noted that the utility model is not required to set the speed regulating valve 23, and those skilled in the art can flexibly select it according to needs. When the speed regulating valve 23 is not set, the moving speed of the magnetic attraction member 22 can be set to a fixed value, so that the magnetic attraction member 22 moves at a fixed speed.

[0053] In addition, the setting direction of the output shaft on the first driving member 21 is not fixed in the present invention, and those skilled in the art can flexibly adjust it according to actual conditions. When the setting direction of the output shaft on the first driving member 21 is different from the setting direction of the hole 12, when the separator separates sheets of different materials, it is necessary to selectively adjust the direction of the magnetic element 22 or the hole 12 according to the material of the sheet 5 to be separated, so that the magnetic element 22 or the hole 12 faces the sheet 5 to be separated.

[0054] Continue to see Figures 1 to 3 The second sheeting device 3 includes a shell 31, a blowing assembly (not shown in the figure), a scraper assembly (not shown in the figure) and a second driving member (not shown in the figure). The shell 31 has a second accommodating chamber, and the blowing assembly, the scraper assembly and the second driving member are all arranged in the second accommodating chamber. The second driving member is connected to the scraper assembly. The shell 31 is provided with a second blowing hole 311 and a second through hole 312 which are respectively connected to the second sub-chamber 112 and the second accommodating chamber. The second blowing hole 311 and the second through hole 312 are arranged on the same side of the shell 31, and the position of the second blowing hole 311 and the position of the second through hole 312 correspond to the position of the hole 12 on the outer shell 1. Through the above arrangement, the gas blown out by the blowing assembly can pass through the second through hole 312 and the hole 12 in sequence and blow toward the sheet 5 to be sheeted; the scraper of the scraper assembly can, under the action of the second driving member, pass through the second through hole 312 and the hole 12 in sequence to enter and exit the second sub-chamber 112. Reference Figure 3 When the second separating device 3 separates the stacked non-magnetic sheets, the blowing assembly first blows out gas, which can be blown toward the sheet 5 to be separated through the second blowing holes 311 and the hole 12 in turn, blowing up the edge of the upper sheet, so that the blown-up sheet is in a pre-separation state; then, driven by the second driving member, the scraper of the scraper assembly can pass through the second through hole 312 and the hole 12 in turn and extend out of the second sub-chamber 112 and insert under the sheet in the pre-separation state to lift it up, so as to separate the non-magnetic sheet. After the separation is completed, the blowing assembly stops blowing, and the second driving member drives the scraper to be retracted into the second sub-chamber 112 to reset it.

[0055] Of course, the configuration shapes of the second blowing hole 311 and the second via hole 312 are not fixed in the present invention, and those skilled in the art can flexibly adjust them according to actual needs. For example, the shape of the second blowing hole 311 is circular, rectangular, triangular or other shapes; and / or the shape of the second via hole 312 is circular, rectangular, triangular or other shapes.

[0056] It should be noted that the position of the second blowing hole 311 is not fixed in the present invention, and those skilled in the art can flexibly adjust it according to actual needs. For example, when the second blowing hole 311 and the second through hole 312 are arranged on different side walls of the housing 31, additional components such as pipes can be provided so that the gas blown out of the blowing assembly can pass through the second through hole and then blow toward the sheet 5 to be separated through the hole 12.

[0057] It should also be noted that the arrangement of the second blowing hole 311 and the second through hole 312 in the utility model is not fixed, and those skilled in the art can flexibly adjust it according to actual needs. For example, the second blowing hole 311 and the second through hole 312 can also be connected to form a through hole, the position of which corresponds to the position of the hole 12 on the housing 1, and is connected to the second sub-chamber 112 and the second accommodating cavity respectively; the through hole can simultaneously allow the gas blown out of the blowing assembly to pass through and the scraper of the scraper assembly to pass through.

[0058] In addition, the utility model does not limit the type of the second driving member, and those skilled in the art can flexibly adjust it according to actual conditions. For example, the second driving member is a cylinder; when the second driving member is a cylinder, the scraper assembly is arranged on the cylinder output shaft, and under the telescopic effect of the cylinder, the scraper can be directly driven to extend out of the second sub-chamber 112. For another example, the first driving member 21 can also be a driving motor; when the second driving member is a driving motor, it is necessary to set a transmission member at the output end of the driving motor, and connect the transmission member to the scraper, and under the drive of the driving motor, the scraper is driven to extend out of the second sub-chamber 112 through the transmission member.

[0059] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.

Claims

1. A spreader, characterized in that: The splitter comprises: A housing having a first accommodating cavity; A first sheet separation device, the first sheet separation device comprises a magnetic attraction member arranged in the first accommodating cavity, the magnetic attraction member being arranged to be close to the sheet material to be separated, so as to separate the magnetic material sheet material among the sheet material to be separated; The second sheeting device includes a blowing assembly and a scraper assembly arranged in the first accommodating chamber. The blowing assembly and the scraper assembly are arranged so that after the blowing assembly blows air to the sheet to be separated, the scraper of the scraper assembly can extend out of the first accommodating chamber to scrape up the blown sheet, so as to separate the non-magnetic material sheet among the sheet to be separated.

2. The spreader according to claim 1, characterized in that: The first separating device further comprises a first driving member, and the magnetic member is arranged on an output shaft of the first driving member, so that the magnetic member can move in the first accommodating cavity under the action of the first driving member.

3. The spreader according to claim 2, characterized in that: The moving direction of the magnetic attraction component toward the sheet to be separated is consistent with the blowing direction of the blowing component.

4. The spreader according to claim 2, characterized in that: The first driving member is provided with a speed regulating valve for adjusting the moving speed of the magnetic attraction member.

5. The spreader according to claim 1, characterized in that: The blowing direction of the blowing assembly is consistent with the extending direction of the scraper.

6. The spreader according to claim 5, characterized in that: The shell is provided with a first blowing hole and a first through hole which are respectively connected with the first accommodating cavity. The first blowing hole can allow the gas blown out by the blowing assembly to pass through; and the first through hole can allow the scraper of the scraper assembly to pass through.

7. The spreader according to claim 6, characterized in that: The second sheeting device further comprises a housing having a second accommodating chamber, wherein the air blowing assembly and the scraper assembly are both arranged in the second accommodating chamber; The shell is provided with a second blowing hole and a second through hole which are respectively connected with the first accommodating cavity and the second accommodating cavity. The second blowing hole enables the gas blown out of the blowing assembly to blow toward the sheet to be separated after passing through the second through hole; the second through hole enables the scraper of the scraper assembly to extend out of the first accommodating cavity after passing through the second through hole.

8. The spreader according to claim 1, characterized in that: The second spreading device further includes a second driving member, which is connected to the scraper assembly, so that the scraper of the scraper assembly can move in and out of the first accommodating chamber under the action of the second driving member.

9. The spreader according to claim 1, characterized in that: A partition is also provided in the first accommodating chamber, and the partition divides the first accommodating chamber into a first sub-chamber and a second sub-chamber; the first spreading device is arranged in the first sub-chamber, and the second spreading device is arranged in the second sub-chamber.

10. The spreader according to claim 1, characterized in that: The spreader further comprises a mounting structure, and the mounting structure is arranged on the outer wall of the housing.