Efficient material distributing device for ceramsite proppant

By introducing a barrier and a brush structure into the ceram proppant dispensing device, the baffle and brush block are driven by a servo motor and transmission, the problems of uneven dispensing and blockage are solved, and the efficiency and quality of dispensing are improved.

CN222273484UActive Publication Date: 2024-12-31ZHENGZHOU XINYUAN WEAR RESISTANT MATERIAL CO LTD
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Patent Information

Application Number
CN202421197521.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2024-12-31
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During use, existing ceramic proppant distribution devices are prone to uneven distribution and clogged screens during the process of use, which affects the distribution efficiency.

Method used

An efficient material distribution device including a base frame, frame seat, material distribution screen, guide plate, material barrier structure and brush structure was designed. The servo motor drives the chain to drive the baffle to block the ceramic proppant to avoid direct drop , and drive the brush block through the servo motor to move the transmission belt to remove the ceratops stuck in the screen.

Benefits of technology

It effectively avoids uneven material separation and screen clogging, and improves the efficiency and quality of the ceram proppant.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient material distributing device for ceramsite proppants. The efficient material distributing device comprises a bottom frame, a frame seat and a discharging seat. According to the ceramsite proppant screening device, a material blocking structure and a brushing structure are optimally arranged, a chain is meshed with a third gear to drive a blocking piece to rotate under the action of a first servo motor, the blocking piece temporarily shields a ceramsite proppant when rotating to a standing state, the ceramsite proppant is prevented from being directly discharged before being screened and separated, and the screening efficiency is improved. A transmission belt can drive a supporting block to move through a sliding block under the action of a second servo motor, so that the supporting block drives a second brush block and a first brush block on the upper side and the lower side to transversely move, and the second brush block and the first brush block are distributed in opposite directions; and the second brush blocks and the first brush blocks are located on the upper side and the lower side of the material distribution screen correspondingly and arranged in a staggered mode, so that the effect of brushing out the ceramsite proppant clamped on the inner side of the material distribution screen is improved, and then the working efficiency of ceramsite proppant material distribution is improved to a certain degree.
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Description

Technical Field

[0001] The utility model relates to the relevant fields of production and processing of ceramsite proppants, in particular to a high-efficiency material distribution device for ceramsite proppants. Background Art

[0002] Proppant refers to natural sand or artificial high-strength ceramic particles with a certain particle size and gradation. Ceramic proppant is made of bauxite as raw material, through powder granulation and sintering. It has the characteristics of high temperature resistance, high pressure resistance, corrosion resistance, high strength, high conductivity, low density, low breakage rate, etc. It is the most widely used. When the proppant is produced and processed, the raw materials need to be crushed, and the crushed raw materials need to be divided and processed by the dividing device when they are used later;

[0003] At present, Chinese patent application number: CN202122368963.5 discloses a high-efficiency material distribution device for ceramsite proppants, including a material inlet, a first material outlet, a first filter screen, a chassis, a bracket, a second filter screen, a second material outlet and an auxiliary mechanism. By setting the auxiliary mechanism in the chassis, the first filter screen and the second filter screen are driven to move left and right through the connecting rod, so that the ceramsite proppant on the top of the first filter screen and the second filter screen is faster during material distribution, thereby improving the material distribution quality of the ceramsite proppant, and achieving the beneficial effects of improving the material distribution efficiency and material distribution quality;

[0004] However, during use, the ceramsite proppant distribution device of the prior art usually directly screens and distributes the ceramsite proppant. When the ceramsite proppant falls too quickly, uneven distribution is likely to occur, and the sieve for screening and distributing the ceramsite proppant is easily stuck by the ceramsite proppant, causing blockage, which affects the distribution efficiency of the ceramsite proppant. Utility Model Content

[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides a high-efficiency material distribution device for ceramsite proppants.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an efficient material distribution device for ceramsite proppant, comprising a base frame, a frame seat, a material discharge seat, a material distribution screen, a guide plate, a material blocking structure and a cleaning structure, wherein the top of the base frame is fixedly connected to the frame seat, the material discharge seat is fixedly connected to the upper right side of the frame seat, two material distribution screens with different aperture sizes are respectively arranged on the upper and lower sides of the frame seat, and a guide plate is arranged between the two material distribution screens, the guide plate is fixed to the right side of the frame seat, and a material blocking structure is arranged on the upper and rear sides of the two material distribution screens. The gear train is a series of gears that are connected to the gear of the control wheel, and the gears are connected to the gear of the control wheel to move upward and downward, so that the control wheel can move upward and downward, and the gears can ...

[0007] Preferably, the two material dividing screens are arranged to be inclined in opposite directions, and a vibration motor is arranged at the rear side of the two material dividing screens, and the aperture of the upper material dividing screen is larger than that of the lower material dividing screen.

[0008] Preferably, a transparent cover plate is hingedly connected to the top of the frame seat above the material discharge seat, and switch doors are hingedly connected to the left and right sides of the front of the frame seat.

[0009] Preferably, a first discharging frame is arranged on the upper left side of the frame seat, and the left top of the upper dividing screen is flush with the bottom of the first discharging frame, a second discharging frame is arranged on the lower right side of the frame seat, and the right top of the lower dividing screen is flush with the bottom of the second discharging frame, and a discharging port is arranged on the bottom side of the frame seat.

[0010] Preferably, a first supporting block is arranged on the top side of the cover seat, one end of the baffle is inserted into the inside of the first supporting block and is rotatably connected thereto, and the other end of the baffle is rotatably supported by a second supporting block, and the front side of the second supporting block is fixed to the frame seat.

[0011] Preferably, the cleaning structure includes a bin cover embedded in the rear side of the frame seat, a second servo motor fastened to one side of the bin cover, a driving pulley connected to the front output end of the second servo motor, a transmission belt transmission-connected to one side of the surface of the driving pulley, a driven pulley transmission-connected to the other side of the transmission belt, a slider fastened to the top side of the transmission belt, a support block fixedly connected to the top side of the slider, and a second brush block and a first brush block respectively arranged on the upper and lower sides of the front of the support block, and the middle part of one side of the driving pulley and the driven pulley are rotatably connected to the bin cover.

[0012] Preferably, a slide groove is provided on the middle side of the top of the bin cover, and the sliding block penetrates and slides inside the slide groove.

[0013] Preferably, the second brush block and the first brush block are distributed in opposite directions, and the second brush block and the first brush block are respectively located on the upper and lower sides of the material dividing screen and are staggered.

[0014] Preferably, the baffle is made of aluminum alloy.

[0015] Beneficial effects of the utility model:

[0016] The utility model optimizes the setting of the material blocking structure and the brush cleaning structure. The chain drives the blocking piece to rotate through the meshing with the third gear through the action of the first servo motor. When the blocking piece rotates to an upright state, it temporarily blocks the ceramsite proppant to avoid direct discharge of the ceramsite proppant before screening and material separation, thereby ensuring the material separation effect. The transmission belt can drive the support block to shift through the slider under the action of the second servo motor, so that the support block drives the second brush block and the first brush block on the upper and lower sides to shift laterally. The second brush block and the first brush block are distributed in opposite directions, and the second brush block and the first brush block are respectively located on the upper and lower sides of the material separation screen and are staggered to improve the effect of brushing out the ceramsite proppant stuck on the inner side of the material separation screen, thereby improving the working efficiency of the ceramsite proppant separation to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the structure inside the frame seat of the utility model;

[0019] Figure 3 This is a structural schematic diagram of the installation position of the guide plate of the utility model;

[0020] Figure 4 It is a structural schematic diagram of the material blocking structure of the utility model;

[0021] Figure 5 It is a structural schematic diagram of the cleaning structure of the utility model.

[0022] Among them: base frame -1, frame seat -2, unloading seat -3, material dividing screen -4, guide plate -5, material blocking structure -6, brush cleaning structure -7, cover plate -21, switch door -22, first discharging frame -23, second discharging frame -24, discharging port -25, cover seat -61, first servo motor -62, first gear -63, chain -64, second gear -65, third gear -66, blocking piece -67, first supporting block -671, second supporting block -672, bin cover -71, second servo motor -72, driving pulley -73, transmission belt -74, driven pulley -75, slider -76, support block -77, first brush block -78, second brush block -79. DETAILED DESCRIPTION

[0023] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.

[0024] See also Figure 1 , Figure 2 and Figure 3 The utility model provides a high-efficiency material distribution device for ceramsite proppants, including a base frame 1, a frame seat 2, a material discharge seat 3, a material distribution screen 4, a guide plate 5, a material blocking structure 6 and a cleaning structure 7. The top of the base frame 1 is fixedly connected to the frame seat 2, and the material discharge seat 3 is fixedly connected to the upper right side of the frame seat 2. Two material distribution screens 4 with different apertures are respectively arranged on the upper and lower sides of the frame seat 2. The two material distribution screens 4 are inclined in opposite directions, and the rear sides of the two material distribution screens 4 are both provided with vibration motors. The aperture of the upper material distribution screen 4 is larger than that of the lower material distribution screen 4. The two material distribution screens 4 are arranged on the upper and lower sides of the frame seat 2. A guide plate 5 is arranged between the two material distribution screens 4, and the guide plate 5 is fixed to the right side inside the frame seat 2, so as to facilitate the material distribution of the ceramsite proppant. A material blocking structure 6 is arranged above the rear side of the two material distribution screens 4. In the process of material distribution, the falling ceramsite proppant is blocked to prevent the ceramsite proppant from falling too quickly and causing uneven material distribution. A cleaning structure 7 is arranged on the upper and lower sides of the two material distribution screens 4 to brush the material distribution screen 4 to avoid the ceramsite proppant being stuck in the material distribution screen 4, causing material distribution blockage, and affecting the material distribution effect of the ceramsite proppant;

[0025] A transparent cover plate 21 is hinged on the top of the frame seat 2 above the unloading seat 3, and switch doors 22 are hinged on the left and right sides of the front of the frame seat 2, which can be opened for internal inspection. A first discharge frame 23 is arranged on the upper left side of the frame seat 2, and the left top of the upper dividing screen 4 is flush with the bottom of the first discharge frame 23. A second discharge frame 24 is arranged on the lower right side of the frame seat 2, and the right top of the lower dividing screen 4 is flush with the bottom of the second discharge frame 24. A discharge port 25 is arranged on the bottom side of the frame seat 2 to carry out three-level dividing, so as to classify, discharge and collect expanded clay proppants in three volume ranges.

[0026] See also Figure 2 , Figure 3 and Figure 4The utility model provides a high-efficiency material distribution device for ceramsite proppants. The material blocking structure 6 includes a cover seat 61 embedded in the rear side of the frame seat 2, a first servo motor 62 fastened to the bottom side of the cover seat 61, a first gear 63 connected to the front output end of the first servo motor 62, a chain 64 meshed with the bottom side of the outer surface of the first gear 63, a second gear 65 meshed with the other side of the chain 64, a third gear 66 meshed with the top side of the chain 64, and a blocking piece 67 made of aluminum alloy and fixed on the middle side of the third gear 66. The middle side of the rear of the second gear 65 is connected to the The cover seat 61 is rotatably connected, and the baffle 67 is arranged above the material distribution screen 4. Under the action of the first servo motor 62, the third gear 66 drives the baffle 67 to rotate, so that when the baffle 67 rotates to vertical, it plays a temporary shielding role on the expanded clay proppant to improve the material distribution effect. A first supporting block 671 is arranged on the top side of the cover seat 61, one end of the baffle 67 is inserted into the inner side of the first supporting block 671 and is rotatably connected thereto, and the other end of the baffle 67 is supported and rotated by a second supporting block 672, and the front side of the second supporting block 672 is fixed to the frame seat 2 to ensure the stability of the rotation of the baffle 67.

[0027] See also Figure 2 , Figure 3 and Figure 5 The utility model provides a high-efficiency material distribution device for ceramsite proppants. The cleaning structure 7 includes a bin cover 71 embedded in the rear side of the frame seat 2, a second servo motor 72 fastened to one side of the bin cover 71, a driving pulley 73 connected to the output end of the front side of the second servo motor 72, a transmission belt 74 connected to one side of the surface of the driving pulley 73, a driven pulley 75 connected to the other side of the transmission belt 74, a slider 76 fastened to the top side of the transmission belt 74, a support block 77 fixedly connected to the top side of the slider 76, and a second brush block 79 and a first brush block 78 respectively arranged on the upper and lower sides of the front part of the support block 77. The middle part of one side of the driving pulley 73 and the driven pulley 75 are both rotatably connected to the bin cover 71. Under the action of the machine 72, the transmission belt 74 drives the support block 77 to shift through the slider 76, so that the support block 77 drives the second brush block 79 and the first brush block 78 on the upper and lower sides to shift laterally, so as to brush out the ceramsite proppant stuck on the inner side of the material distribution screen 4 through contact with the material distribution screen 4, thereby avoiding affecting the classification effect of the ceramsite proppant. A slide groove is provided on the middle side of the top of the warehouse cover 71, and the slider 76 slides through the inner side of the slide groove to play a limiting role, ensuring the stable displacement of the slider 76, and the second brush block 79 and the first brush block 78 are distributed in opposite directions, and the second brush block 79 and the first brush block 78 are respectively located on the upper and lower sides of the material distribution screen 4 and are staggered to improve the effect of brushing out the ceramsite proppant stuck on the inner side of the material distribution screen 4.

[0028] Here’s how it works:

[0029] First, the design is placed at a position where the ceramsite proppant needs to be divided through the base frame 1, and then the cover plate 21 is opened, and the ceramsite proppant that needs to be divided is poured into the discharge seat 3. The ceramsite proppant is divided through the vibration screening of the two dividing screens 4. The ceramsite proppant with a large volume is discharged and collected through the first discharging frame 23, the ceramsite proppant with a medium volume is discharged and collected through the second discharging frame 24, and the ceramsite proppant with a small volume is discharged and collected through the discharging port 25;

[0030] Secondly, in the process of screening and sorting, the first servo motor 62 is controlled to start, and under the action of the first servo motor 62, the first gear 63 drives the chain 64 to rotate under the support of the second gear 65, and the chain 64 drives the baffle 67 to rotate by meshing with the third gear 66. When the baffle 67 rotates to the upright state, it temporarily blocks the ceramsite proppant, thereby preventing the ceramsite proppant from being directly discharged before screening and sorting, thereby ensuring the effect of sorting;

[0031] Again, the second servo motor 72 can be turned on periodically. Under the action of the second servo motor 72, the active pulley 73 drives the transmission belt 74 to rotate on the surface of the driven pulley 75. The transmission belt 74 drives the support block 77 to shift through the slider 76, so that the support block 77 drives the second brush block 79 and the first brush block 78 on the upper and lower sides to shift laterally, so that the expanded clay proppant stuck on the inner side of the material distribution screen 4 can be brushed out through contact with the material distribution screen 4, thereby ensuring the expanded clay proppant distribution effect on the inner side of the material distribution screen 4.

[0032] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An efficient material distribution device for ceramsite proppants, comprising a base frame (1), a frame seat (2) is fixedly connected to the top of the base frame (1), a material discharging seat (3) is fixedly connected to the upper right side of the frame seat (2), two material distribution screens (4) with different aperture sizes are respectively arranged on the upper and lower sides of the frame seat (2), and a guide plate (5) is arranged between the two material distribution screens (4), and the guide plate (5) is fixed to the right side of the frame seat (2); Features: The invention also comprises a material blocking structure (6) respectively arranged above the rear sides of the two material dividing screens (4) and a cleaning structure (7) arranged on the upper and lower sides of the two material dividing screens (4), wherein the material blocking structure (6) comprises a cover seat (61) embedded in the rear side of the frame seat (2), a first servo motor (62) fastened to the bottom side of the cover seat (61), a first gear (63) connected to the front output end of the first servo motor (62), a chain (64) meshingly transmitted to the bottom side of the outer surface of the first gear (63), a second gear (65) meshingly transmitted to the other side of the chain (64), a third gear (66) meshingly transmitted to the top side of the chain (64), and a blocking plate (67) penetrating and fixed to the middle side of the third gear (66), wherein the middle side of the rear part of the second gear (65) is rotatably connected to the cover seat (61), and the blocking plate (67) is arranged above the material dividing screen (4).

2. According to claim 1, a high-efficiency material distribution device for ceramsite proppants is characterized in that: The two material dividing screens (4) are arranged to be inclined in opposite directions, and a vibration motor is arranged at the rear side of the two material dividing screens (4), and the aperture of the upper material dividing screen (4) is larger than that of the lower material dividing screen (4).

3. According to claim 1, a high-efficiency material distribution device for ceramsite proppants is characterized in that: A transparent cover plate (21) is hingedly connected to the top of the frame seat (2) above the material discharge seat (3), and switch doors (22) are hingedly connected to the left and right sides of the front of the frame seat (2).

4. According to claim 2, a high-efficiency material distribution device for ceramsite proppants is characterized in that: A first discharge frame (23) is arranged at the upper left side of the frame seat (2), and the top left side of the upper material distribution screen (4) is flush with the bottom side of the first discharge frame (23); a second discharge frame (24) is arranged at the lower right side of the frame seat (2), and the top right side of the lower material distribution screen (4) is flush with the bottom side of the second discharge frame (24); and a discharge port (25) is arranged at the inner bottom side of the frame seat (2).

5. According to claim 1, a high-efficiency material distribution device for ceramsite proppants is characterized in that: A first supporting block (671) is arranged on the top side of the cover seat (61), one end of the blocking piece (67) is inserted into the inside of the first supporting block (671) and is rotatably connected thereto, and the other end of the blocking piece (67) is supported and rotatably provided with a second supporting block (672), and the front side of the second supporting block (672) is fixed to the frame seat (2).

6. The high-efficiency material distribution device for ceramsite proppants according to claim 1, characterized in that: The cleaning brush structure (7) comprises a bin cover (71) embedded in the rear side of the frame seat (2), a second servo motor (72) fastened to one side of the bin cover (71), a driving pulley (73) connected to the output end of the front side of the second servo motor (72), a transmission belt (74) connected to one side of the surface of the driving pulley (73), a driven pulley (75) connected to the other side of the transmission belt (74), a slider (76) fastened to the top side of the transmission belt (74), a support block (77) fixedly connected to the top side of the slider (76), and a second brush block (79) and a first brush block (78) respectively arranged on the upper and lower sides of the front part of the support block (77), wherein the middle part of one side of the driving pulley (73) and the driven pulley (75) are both rotatably connected to the bin cover (71).

7. The high-efficiency material distribution device for ceramsite proppants according to claim 6, characterized in that: A slide groove is provided at the middle side of the top of the bin cover (71), and a sliding block (76) penetrates and slides inside the slide groove.

8. The high-efficiency material distribution device for ceramsite proppants according to claim 6, characterized in that: The second brush block (79) and the first brush block (78) are distributed in opposite directions, and the second brush block (79) and the first brush block (78) are respectively located on the upper and lower sides of the material separation screen (4) and are arranged in a staggered manner.