Air bubble film machine
By designing the drive and power mechanism in the bubble film machine, separation and winding of the bubble film and forming rollers are achieved, and the problem of slow production speed caused by film adsorption is solved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202421167757.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-27
AI Technical Summary
During the production and processing of existing bubble film machines, the supplied film is prone to adsorption with the forming roller, resulting in a slow winding process rate and a slow production rate.
A bubble film machine is designed, including a driving mechanism, an auxiliary mechanism and a power mechanism. The rotating shaft and the winding roller are driven by the hydraulic cylinder and the motor to separate and winding the molded bubble film and molding roller, and improve the production speed.
Through this design, the bubble film can be rolled smoothly after forming, and the disengagement of the forming roller is smoother, which improves production rate, reduces costs, and significantly increases the efficiency of the factory.
Smart Images
Figure CN222273574U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging machinery, in particular to a bubble film machine. Background Art
[0002] Bubble film, also known as bubble bag or foam film, is a transparent plastic film made of polyethylene material. It has a structure composed of many small bubbles, which can provide excellent cushioning and protection performance. Its main purpose is to protect fragile items from damage by vibration, impact and pressure. The bubble structure of bubble film can absorb and disperse external forces, thereby reducing the impact on the packaged items. Bubble film bags are widely used in the packaging industry. It can be used for packaging fragile items such as electronic products, furniture, toys, glass products, ceramics, etc. to provide an extra layer of protection. In addition, bubble film can also be used in fields such as sound insulation, heat preservation, moisture-proof and agricultural covering.
[0003] The production of bubble film requires the use of negative pressure to adsorb the plastic film. After strong negative pressure adsorption by existing bubble film machines, the finished bubble film will stick to the adsorption roller, causing damage to the bubble film during the production process. At the same time, the production speed is slow, which greatly reduces the factory efficiency.
[0004] Therefore, it is urgent to provide a bubble film machine to solve the above problems. Utility Model Content
[0005] The technical problem to be solved by the utility model is that when the existing bubble film machine is in production and processing, the film fed in is easily adsorbed by the forming roller, resulting in a slow winding process speed, thereby reducing the production speed.
[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a bubble film machine, including two supports, one side of the two supports is fixedly connected to an auxiliary seat, the front end of one of the auxiliary seats is fixedly connected to a negative pressure fan, and the output end of the negative pressure fan is fixedly connected to a connecting pipe;
[0007] A driving mechanism is installed at the rear end of one of the supports, an auxiliary mechanism is installed between the two auxiliary seats, a movable mechanism is installed at the other side of one of the supports, and a power mechanism is installed at the output end of the movable mechanism.
[0008] The utility model is further configured as follows: the driving mechanism includes a first motor fixedly connected to the rear end of one of the supports, the output end of the first motor is rotatably connected to a first synchronous belt, the top inner wall of the first synchronous belt is rotatably connected to a first synchronous wheel, the inner wall of the first synchronous wheel is rotatably connected to a first rotating shaft, and the outer wall of the first rotating shaft is fixedly connected to a forming roller.
[0009] Through the above technical solution, when in use, the first motor is started to drive the shaft to rotate, which in turn drives the first synchronous belt to rotate, so that the forming roller on the first rotating shaft starts to rotate, and thus the entire device rotates to maintain normal function.
[0010] The utility model is further configured as follows: the first motor is connected to the first synchronous belt via a shaft.
[0011] Through the above technical solution, the first motor is a driving force, which makes the whole device start to rotate, thereby ensuring the functional effect of the whole device. Under the connection of the first synchronous belt, the device is linked, thereby reducing production costs and saving resources.
[0012] The utility model is further configured as follows: the auxiliary mechanism includes a second synchronous wheel fixedly connected to the outer wall of the first rotating shaft, the outer wall of the second synchronous wheel is rotatably connected to a second synchronous belt, the other side of the inner wall of the second synchronous belt is rotatably connected to a third synchronous wheel, the inner wall of the third synchronous wheel is fixedly connected to the second rotating shaft, and the outer wall of the second rotating shaft is fixedly connected to an auxiliary roller.
[0013] Through the above technical solution, the rotation of the first motor will drive the rotation of the second synchronous wheel. Under the connection with the second synchronous wheel, the third synchronous wheel starts to rotate, so that the auxiliary roller on the outer wall of the second rotating shaft starts to squeeze the incoming sample with the forming roller, thereby ensuring normal production.
[0014] The utility model is further configured as follows: the movable mechanism comprises a hydraulic cylinder fixedly connected to the other side of the support, and one side of the hydraulic cylinder is fixedly connected to a rotating ring.
[0015] Through the above technical solution, based on the operation of the previous device, the hydraulic cylinder is started to push the rotating ring, so that the formed bubble film can be separated from the forming roller after processing, so that the processing rate is increased, thereby increasing the factory's profits.
[0016] The utility model is further configured as follows: the power mechanism includes a sliding groove opened at the front end of the support, a second motor is slidably connected inside the sliding groove, a driving shaft is fixedly connected to the output end of the second motor, and a winding roller is fixedly connected to the outer wall of the driving shaft.
[0017] Through the above technical solution, under the push of the hydraulic cylinder, the second motor is started to rotate, so that the drive shaft rotates, and the winding roller begins to wind up the formed bubble film. Without hindering the winding, the formed product can be pulled apart from the processing roller.
[0018] The utility model is further configured as follows: the inner wall of the rotating ring is movably connected to the outer wall of the driving shaft.
[0019] Through the above technical solution, when the drive shaft drives the winding roller to reel in, the rotating ring is rotatably connected to the drive shaft, so that the winding and pulling distance of the finished film are not hindered, thereby greatly improving the production speed and increasing the overall profit.
[0020] The beneficial effects of the utility model are as follows:
[0021] 1. The utility model designs a simple movable mechanism and a driving mechanism, so that the bubble film can be rolled smoothly after forming, and by pulling the distance between the film roll and the forming hole, it can be separated from the forming roller more smoothly, thereby improving the production rate;
[0022] 2. The utility model has a simple design of driving mechanism and auxiliary mechanism, so that the sample to be processed can be smoothly extruded between the rollers, the molding is stable, and under the mechanical connection, the molding rate is high, so the cost is reduced and the benefit is greatly increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model from a first viewing angle;
[0024] Figure 2 This is a schematic diagram of the third perspective structure of the utility model;
[0025] Figure 3 It is the front view of the utility model;
[0026] Figure 4 for Figure 1 A partial enlarged view of point A in the middle.
[0027] In the figure: 1. support; 2. auxiliary seat; 3. negative pressure fan; 4. connecting pipe; 5. driving mechanism; 501. first motor; 502. first synchronous belt; 503. first synchronous wheel; 504. first rotating shaft; 505. forming roller; 6. auxiliary mechanism; 601. second synchronous wheel; 602. second synchronous belt; 603. third synchronous wheel; 604. second rotating shaft; 605. auxiliary roller; 7. movable mechanism; 701. hydraulic cylinder; 702. rotating ring; 8. power mechanism; 801. sliding groove; 802. second motor; 803. driving shaft; 804. winding roller. DETAILED DESCRIPTION
[0028] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.
[0029] See also Figure 1-Figure 4A bubble film machine comprises two supports 1, one side of each of the two supports 1 is fixedly connected to an auxiliary support 2, the front end of one of the auxiliary supports 2 is fixedly connected to a negative pressure fan 3, the output end of the negative pressure fan 3 is fixedly connected to a connecting pipe 4, a driving mechanism 5 is installed at the rear end of one of the supports 1, the driving mechanism 5 comprises a first motor 501 fixedly connected to the rear end of one of the supports 1, the output end of the first motor 501 is rotatably connected to a first synchronous belt 502, the top inner wall of the first synchronous belt 502 is rotatably connected to a first synchronous wheel 503, the inner wall of the first synchronous wheel 503 is rotatably connected to a first rotating shaft 504, and the first rotating The outer wall of the shaft 504 is fixedly connected with a forming roller 505. When in use, the first motor 501 is started to drive the shaft to rotate, and then the first synchronous belt 502 is driven to rotate, so that the forming roller 505 on the first rotating shaft 504 starts to rotate, so that the entire device rotates to maintain normal functions. The first motor 501 and the first synchronous belt 502 are connected through the shaft. The first motor 501 is a driving force, which makes the entire device start to rotate, thereby ensuring the function of the entire device. Under the connection of the first synchronous belt 502, the device is linked, thereby reducing production costs and saving resources.
[0030] like Figure 2 As shown, an auxiliary mechanism 6 is installed between the two auxiliary seats 2, and the auxiliary mechanism 6 includes a second synchronous wheel 601 fixedly connected to the outer wall of the first rotating shaft 504, the outer wall of the second synchronous wheel 601 is rotatably connected to the second synchronous belt 602, the other side of the inner wall of the second synchronous belt 602 is rotatably connected to the third synchronous wheel 603, the inner wall of the third synchronous wheel 603 is fixedly connected to the second rotating shaft 604, and the outer wall of the second rotating shaft 604 is fixedly connected to the auxiliary roller 605. Under the rotation of the first motor 501, the second synchronous wheel 601 will be driven to rotate. Under the connection with the second synchronous wheel 601, the third synchronous wheel 603 starts to rotate, so that the auxiliary roller 605 on the outer wall of the second rotating shaft 604 starts to squeeze the sample entering with the forming roller 505, thereby ensuring normal production;
[0031] like Figure 3 and Figure 4 As shown, a movable mechanism 7 is installed on the other side of one of the supports 1, and the movable mechanism 7 includes a hydraulic cylinder 701 fixedly connected to the other side of the support 1, and a rotating ring 702 is fixedly connected to one side of the hydraulic cylinder 701. On the basis of the operation of the previous device, the hydraulic cylinder 701 is started to push the rotating ring 702, so that the bubble film formed after processing can be separated from the forming roller 505, so that the processing rate is improved, thereby increasing the factory's profit;
[0032] like Figure 4As shown, a power mechanism 8 is installed at the output end of the movable mechanism 7, and the power mechanism 8 includes a sliding groove 801 opened at the front end of the support 1, and a second motor 802 is slidably connected inside the sliding groove 801, and a driving shaft 803 is fixedly connected to the output end of the second motor 802, and a winding roller 804 is fixedly connected to the outer wall of the driving shaft 803. Under the push of the hydraulic cylinder 701, the second motor 802 is started to rotate, so that the driving shaft 803 rotates, and the winding roller 804 starts to wind up the formed bubble film. Under the condition of not hindering the winding, the formed product can be pulled apart from the processing roller, and the inner wall of the rotating ring 702 is movably connected to the outer wall of the driving shaft 803. When the driving shaft 803 drives the winding roller 804 to wind, the rotating ring 702 is rotatably connected to the driving shaft 803, so that the winding and pulling distance of the finished film are not hindered, thereby greatly improving the production speed and increasing the overall profit.
[0033] When the utility model is in use, the first motor 501 is started to drive the shaft to rotate, and then the first synchronous belt 502 is driven to rotate, so that the forming roller 505 on the first rotating shaft 504 starts to rotate, and at the same time, the negative pressure fan 3 is started to pump through the connecting pipe 4 to form a negative pressure. Under the rotation of the first motor 501, the second synchronous wheel 601 will be driven to rotate. Under the connection of the second synchronous wheel 601, the third synchronous wheel 603 starts to rotate, so that the auxiliary roller 605 on the outer wall of the second rotating shaft 604 starts to squeeze the sample entering with the forming roller 505. On the basis of the operation of the previous device, the hydraulic cylinder 701 is started to push the rotating ring 702, so that the formed bubble film after processing can be separated from the forming roller 505. Under the push of the hydraulic cylinder 701, the second motor 802 is started to rotate, so that the drive shaft 803 is rotated, and the winding roller 804 starts to wind up the formed bubble film, thereby completing the entire processing process.
[0034] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A bubble film machine, comprising two supports (1), characterized in that: One side of each of the two supports (1) is fixedly connected to an auxiliary seat (2), a front end of one of the auxiliary seats (2) is fixedly connected to a negative pressure fan (3), and an output end of the negative pressure fan (3) is fixedly connected to a connecting pipe (4); A driving mechanism (5) is installed at the rear end of one of the supports (1), an auxiliary mechanism (6) is installed between the two auxiliary seats (2), a movable mechanism (7) is installed on the other side of one of the supports (1), and a power mechanism (8) is installed at the output end of the movable mechanism (7).
2. The bubble film machine according to claim 1, characterized in that: The driving mechanism (5) comprises a first motor (501) fixedly connected to the rear end of one of the supports (1); the output end of the first motor (501) is rotatably connected to a first synchronous belt (502); the top inner wall of the first synchronous belt (502) is rotatably connected to a first synchronous wheel (503); the inner wall of the first synchronous wheel (503) is rotatably connected to a first rotating shaft (504); and the outer wall of the first rotating shaft (504) is fixedly connected to a forming roller (505).
3. The bubble film machine according to claim 2, characterized in that: The first motor (501) is connected to the first synchronous belt (502) via a shaft.
4. The bubble film machine according to claim 2, characterized in that: The auxiliary mechanism (6) comprises a second synchronous wheel (601) fixedly connected to the outer wall of the first rotating shaft (504); the outer wall of the second synchronous wheel (601) is rotatably connected to a second synchronous belt (602); the other side of the inner wall of the second synchronous belt (602) is rotatably connected to a third synchronous wheel (603); the inner wall of the third synchronous wheel (603) is fixedly connected to the second rotating shaft (604); and the outer wall of the second rotating shaft (604) is fixedly connected to an auxiliary roller (605).
5. The bubble film machine according to claim 1, characterized in that: The movable mechanism (7) comprises a hydraulic cylinder (701) fixedly connected to the other side of the support (1), and a rotating ring (702) is fixedly connected to one side of the hydraulic cylinder (701).
6. The bubble film machine according to claim 5, characterized in that: The power mechanism (8) comprises a sliding groove (801) opened at the front end of the support (1), a second motor (802) is slidably connected inside the sliding groove (801), a driving shaft (803) is fixedly connected to the output end of the second motor (802), and a winding roller (804) is fixedly connected to the outer wall of the driving shaft (803).
7. The bubble film machine according to claim 6, characterized in that: The inner wall of the rotating ring (702) is movably connected to the outer wall of the driving shaft (803).