Auxiliary device for working of plunger pump
By designing the auxiliary device for plunger pumps for working, the lifting mechanism and sliding base plate are used to simplify the movement of plunger pumps and oil barrels, solving the problems of cumbersome operation and high labor consumption in the existing technology, and achieving high efficiency and low strength Operation and real-time oil level monitoring.
Patent Information
- Application Number
- CN202323644795.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2033-12-29
AI Technical Summary
When the plunger pump is moved out or in from the electrical control box, its operation with the oil barrel is more cumbersome, resulting in large labor consumption and complex operation steps.
A plunger pump working auxiliary device including a lifting mechanism and a sliding base plate is designed, and the lifting mechanism of the plunger pump is lifted through a lifting mechanism of multiple lifting rings, fixed pulleys, winders, ropes, hooks, chains and lifting buckles. With the ease of movement of the oil barrel by sliding the base plate and rollers.
The operation steps are simplified, manpower consumption is reduced, and the easy displacement and oil level monitoring of the plunger pump and oil barrel are realized. The alarm prompts that the oil level is too low, which improves working efficiency.
Smart Images

Figure CN222273863U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of plunger pump auxiliary operation, and in particular relates to an auxiliary device for the operation of a plunger pump. Background Art
[0002] The plunger pump is an important device in the hydraulic system. It relies on the reciprocating motion of the plunger in the cylinder to change the volume of the sealed working chamber to achieve oil suction and oil pressure. The plunger pump has the advantages of high rated pressure, compact structure, high efficiency and convenient flow regulation. It is widely used in high pressure, large flow and flow regulation occasions, such as hydraulic presses, engineering machinery and ships. However, because the pump body of the plunger pump is heavy and the plunger pump is often connected to the oil drum, the overall weight is heavier, so it is more cumbersome to move it out of or into the electric control box, lift the plunger pump to fill the oil drum, etc. The process is relatively cumbersome. Therefore, whether it is possible to provide an auxiliary device for the plunger pump that can easily lift the plunger pump, push the plunger pump and the oil drum and move it out of the electric control box is a technical problem that needs to be solved by the utility model. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides an auxiliary device for the plunger pump, which can easily realize the movement of the oil drum with the plunger pump and the replacement of the oil in the oil drum, simplifying the operation steps and not requiring excessive manpower.
[0004] The utility model discloses an auxiliary device for working a plunger pump, comprising a hoisting mechanism and a sliding bottom plate; an oil barrel for the plunger pump is installed on the sliding bottom plate so as to move the plunger pump and the oil barrel into or out of the electric control box; a plurality of lifting rings are arranged on the outer top of the plunger pump, and the hoisting mechanism controls the lifting and lowering of the plunger pump above the oil barrel by connecting the plurality of lifting rings.
[0005] Optimized, the lifting mechanism includes a support frame, a plurality of fixed pulleys installed on the top rod of the support frame, a winder installed on the side rod of the support frame, a rope, a hook, a chain, and a lifting buckle; the end of the rope is fixed and wound and stored on the winder, and the middle position of the rope is respectively passed through the top of the plurality of fixed pulleys; the starting end of the rope hangs down, the hook is installed at the starting end of the rope, and a plurality of the lifting buckles are respectively connected to the hook through a plurality of the chains, and a plurality of the lifting rings are hooked by the lifting buckle to connect the plunger pump to the lifting mechanism.
[0006] Further optimized, the winder is installed on the support frame through a first bracket.
[0007] Further optimized, the sliding base plate includes a supporting base plate and a plurality of rollers installed on the bottom of the supporting base plate.
[0008] For further optimization, a solenoid valve is installed in the electric control box, one end of the solenoid valve is connected to the oil outlet of the plunger pump through an oil inlet pipe, and the other end of the solenoid valve is connected to the device to be lubricated through an oil outlet pipe.
[0009] For further optimization, a controller and an alarm buzzer are also provided in the electric control box, a liquid level sensor is installed at the bottom of the plunger pump, the liquid level sensor, the solenoid valve, the plunger pump and the buzzer are all connected to the controller, and the working process of the plunger pump is supervised by the controller.
[0010] The beneficial effects of the utility model are:
[0011] The operating steps are simplified. In the past, the plunger pump was lifted manually and then oil was poured into the oil barrel. Now, the plunger pump can be separated from the oil barrel by directly controlling the winder and driving the rope to be retracted through two fixed pulleys in turn. A liquid level gauge is set on the inside of the plunger pump to monitor the oil level in the oil barrel in real time. When the oil level is too low, the controller controls the buzzer to alarm, thereby serving as an oil level warning. There is no need to expend too much effort. The oil barrel is placed on a sliding bottom plate and can be easily moved by pushing the oil barrel. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the auxiliary device for the plunger pump described in the utility model. Figure 1 .
[0013] Figure 2 This is a schematic diagram of the auxiliary device for the plunger pump described in the utility model. Figure 2 .
[0014] Figure 3 This is a schematic diagram of the auxiliary device for the plunger pump described in the utility model. Figure 3 .
[0015] Figure 4 It is an enlarged schematic diagram of an electric control box of the auxiliary device for working the plunger pump described in the utility model.
[0016] Figure 5 It is a schematic diagram of electrical connection of the auxiliary device for working the plunger pump described in the utility model.
[0017] The attached figure indicates: 1: oil drum, 2: plunger pump, 3: electric control box, 4: sliding bottom plate, 5: lifting ring, 6: winder, 7: rope, 8: hook, 9: chain, 10: lifting buckle, 11: first bracket, 12: fixed pulley, 13: solenoid valve, 14: oil inlet pipe, 15: oil outlet pipe, 16: buzzer, 17: liquid level sensor, 18: support frame, 19: controller. DETAILED DESCRIPTION
[0018] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0019] It should be noted that the terms "first", "second", etc. in the specification and claims of this application are used to distinguish similar objects, rather than to describe a specific order or sequence. It should be understood that the terms used in this way can be interchangeable under appropriate circumstances.
[0020] It should be noted that in the present application, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity directions; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directional words are not used to limit the present invention.
[0021] like Figure 1-5 As shown, an auxiliary device for working a plunger pump 2 includes a lifting mechanism and a sliding base plate 4. The plunger pump 2 is placed on the sliding base plate 4 with an oil barrel 1, so that the plunger pump 2 and the oil barrel 1 can be easily moved into or out of the electric control box 3. Three lifting rings 5 are provided on the top of the plunger pump 2, and the lifting mechanism controls the lifting and lowering of the plunger pump 2 above the oil barrel 1 by connecting the three lifting rings 5.
[0022] The hoisting mechanism includes a support frame 18, two fixed pulleys 12 installed on the top rod of the support frame 18, a winder 6 installed on the side rod of the support frame 18, a rope 7, a hook 8, a chain 9, and a hoisting buckle 10. The end of the rope 7 is fixed and wound and stored on the winder 6. The winder 6 is fixedly mounted on the support frame 18 through a first bracket 11. In this embodiment, the winder 6 can adopt a micro motor hoist or a hand winch. The use of a micro motor hoist consumes more money, but it saves more manpower.
[0023] The middle position of the rope 7 is respectively passed through above the two fixed pulleys 12, the starting end of the rope 7 hangs down, the hook 8 is installed at the starting end of the rope 7, the three hoisting buckles 10 are respectively connected to the hook 8 through the three chains 9, and the three hoisting rings 5 are hooked by the hoisting buckles 10 to connect the plunger pump 2 to the hoisting mechanism. When in use, the hoisting buckles 10 are hooked on the hook 8, and then the reel 6 is controlled electrically or manually to lift the plunger pump 2.
[0024] The sliding bottom plate 4 comprises a supporting bottom plate and four rollers installed at the bottom of the supporting bottom plate. The oil drum 1 is placed on the sliding bottom plate 4, and the oil drum 1 can be easily shifted by pushing it.
[0025] The electric control box 3 is equipped with a solenoid valve 13, one end of which is connected to the oil outlet of the plunger pump 2 through an oil inlet pipe 14, and the other end of which is connected to the lubricated device through an oil outlet pipe 15. The solenoid valve 13 is inside the electric control box 3, connected between the plunger pump 2 and the equipment, and can switch or control the flow of fluid. When the coil of the solenoid valve 13 is energized, it attracts the internal valve core to move, thereby opening or closing the passage of the valve port, and controlling the flow direction or flow rate of the liquid delivered by the plunger pump 2.
[0026] The electric control box 3 is also provided with a controller and an alarm buzzer 16, and a liquid level sensor 17 is installed at the bottom of the plunger pump 2. The liquid level sensor 17, the solenoid valve 13, the plunger pump 2, and the buzzer 16 are all connected to the controller 19, and the controller is used to monitor the working process of the plunger pump 2. Among them, the liquid level sensor 17 can adopt a PT124B series plug-in capacitive liquid level sensor 17, and the controller adopts an E+H controller, which can receive the signal of the liquid level sensor 17, perform data processing and control output, and has the characteristics of high measurement accuracy, good stability, and strong anti-interference ability.
[0027] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A plunger pump working auxiliary device, characterized in that: It includes a lifting mechanism and a sliding bottom plate; an oil barrel for a plunger pump is installed on the sliding bottom plate to move the plunger pump and the oil barrel into or out of the electric control box; a plurality of lifting rings are arranged on the top of the plunger pump, and the lifting mechanism controls the lifting and lowering of the plunger pump above the oil barrel by connecting the plurality of lifting rings; The lifting mechanism includes a support frame, a plurality of fixed pulleys installed on the top rod of the support frame, a winder installed on the side rod of the support frame, a rope, a hook, a chain, and a lifting buckle; the end of the rope is fixed and wound and stored on the winder, and the middle position of the rope passes through the top of the plurality of fixed pulleys respectively; the starting end of the rope hangs down, the hook is installed on the starting end of the rope, and the plurality of lifting buckles are respectively connected to the hook through the plurality of chains, and the plurality of lifting rings are hooked by the lifting buckle to connect the plunger pump to the lifting mechanism.
2. A plunger pump working auxiliary device according to claim 1, characterized in that: The winder is mounted on the support frame via a first bracket.
3. A plunger pump working auxiliary device according to claim 2, characterized in that: The sliding bottom plate comprises a supporting bottom plate and a plurality of rollers installed on the bottom of the supporting bottom plate.
4. A plunger pump working auxiliary device according to claim 3, characterized in that: A solenoid valve is installed in the electric control box, one end of the solenoid valve is connected to the oil outlet of the plunger pump through an oil inlet pipe, and the other end of the solenoid valve is connected to the device to be lubricated through an oil outlet pipe.
5. A plunger pump working auxiliary device according to claim 4, characterized in that: The electric control box is also provided with a controller and an alarm buzzer. A liquid level sensor is installed at the bottom of the plunger pump. The liquid level sensor, the solenoid valve, the plunger pump and the buzzer are all connected to the controller, and the working process of the plunger pump is supervised by the controller.