Smelting device for boiling beef tallow
The smelting device addresses purity and efficiency issues by using a filter sleeve, discharge pipes, and a crushing structure with rollers and paddles to separate butter from residue and improve grinding, ensuring high-quality butter production.
Patent Information
- Application Number
- CN202420993355.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-09
AI Technical Summary
Existing butter smelting devices face issues with butter separation from oil residue leading to poor purity and low grinding efficiency due to large butter pieces and slow entry into the grinding mechanism, causing blockages.
The device incorporates a filter sleeve, oil and slag discharge pipes, a crushing structure with feed hopper and crushing rollers, and a stirring mechanism with paddles and scrapers to separate butter from residue and enhance grinding efficiency.
Improves butter purity by effective separation from oil residue and enhances grinding efficiency by prioritizing butter crushing, preventing blockages and ensuring smooth operation.
Smart Images

Figure CN222274493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of butter boiling, in particular to a smelting device used for butter boiling. Background Art
[0002] Butter is a fat extracted from the fat tissue of cattle. People use the fat tissue of cattle as raw material and extract the fat after heating. This kind of butter has a special unpleasant smell and needs to be melted and deodorized before it can be used.
[0003] After searching, in the prior art, a Chinese patent with patent application number CN202120630578.0 discloses a device for smelting butter, including a box body, a grinding chamber is provided on the upper part of the box body, a motor is fixedly provided on one side end of the box body, a rotating shaft is connected to the driving shaft of the motor, a spiral reamer is provided on the rotating shaft, a heating chamber is fixedly provided on the bottom surface of the box body, a feeding port is connected between the upper end of the heating chamber and the lower end of the grinding chamber, a heating pipe is fixedly provided on the inner wall of the heating chamber, a stirring device is fixedly provided on the bottom surface of the heating chamber, an air collecting hole is provided on one side above the heating chamber, an air collecting hood is welded on the air collecting hole, an exhaust fan is fixedly provided in the air collecting hood, an end of the air collecting hood passing through the box body is connected with an exhaust pipe, and an odor treatment device is provided on one side of the box body; however, the following defects still exist:
[0004] (1) In the prior art, the butter discharged after smelting contains oil residue, which makes it inconvenient to separate the smelted butter from the oil residue, resulting in poor purity of the boiled butter;
[0005] (2) In the prior art, butter is ground by a spiral reamer. However, the butter is too large to fit into the spiral reamer and the speed of entering the spiral reamer is slow, resulting in low grinding efficiency and easy blockage.
[0006] Therefore, we have made improvements to this and proposed a smelting device for boiling butter. Utility Model Content
[0007] The utility model aims to solve the existing problems of inconvenience in separating butter from oil residue and low efficiency in butter grinding.
[0008] In order to achieve the above-mentioned utility model purpose, the utility model provides the following technical solutions:
[0009] A smelting device used for butter boiling is used to improve the above problems.
[0010] The utility model is specifically as follows:
[0011] It comprises a smelting pot, a filter sleeve is fixedly connected to the inner bottom wall of the smelting pot, an oil discharge pipe and a slag discharge pipe are respectively fixedly connected to the bottom of the smelting pot, a pot cover is installed on the top of the smelting pot, a crushing structure for processing butter is provided on the pot cover, a first motor is fixedly connected to the upper end surface of the pot cover, a driving end of the first motor passes through the pot cover and is fixedly connected to a stirring shaft, a group of stirring paddles are evenly fixedly connected to the stirring shaft, two scrapers are symmetrically arranged in the smelting pot, the two scrapers are respectively fixedly connected to the stirring shaft through fixing columns, a heating jacket is fixedly connected to the outer peripheral side wall of the smelting pot, and a group of heating pipes are evenly installed in the heating jacket.
[0012] As an optimal technical solution of the present utility model, the crushing structure includes a feed pipe fixed to the upper end surface of the tank cover, the top end of the feed pipe is fixedly connected to a connecting pipe, a rotating shaft is rotatably connected in the connecting pipe, a spiral reamer is fixedly connected to the rotating shaft, the outer end of the rotating shaft passes through the connecting pipe and is fixedly connected to a driving pulley, a bearing plate is fixedly connected to the side wall of one end of the connecting pipe close to the driving pulley, a second motor is fixedly connected to the upper end surface of the bearing plate, and the driving end of the second motor is fixedly connected to the outer end of the rotating shaft, a feed hopper is fixedly connected to the connecting pipe, two crushing rollers are symmetrically and rotatably connected in the feed hopper, the outer end of one of the crushing rollers is fixedly connected to a driven pulley, the driven pulley is transmission-connected to the driving pulley through a synchronous belt, the other ends of the two crushing rollers are fixedly connected to meshing gears, and two guide plates are symmetrically and fixedly connected in the feed hopper.
[0013] As a preferred technical solution of the utility model, a heat insulating sleeve is fixedly connected to the inner wall of the heating sleeve.
[0014] As a preferred technical solution of the utility model, an exhaust pipe is fixedly connected to the upper end surface of the tank cover, and the tank cover is detachably connected to the smelting tank via a bolt assembly.
[0015] As a preferred technical solution of the utility model, a first solenoid valve is installed at the outer end of the oil discharge pipe, and a second solenoid valve is installed at the bottom end of the slag discharge pipe.
[0016] As a preferred technical solution of the utility model, four supporting legs are evenly and fixedly connected to the lower end surface of the smelting pot, and the bottom surfaces of the four supporting legs are provided with anti-slip grooves.
[0017] Compared with the prior art, the utility model has the following beneficial effects:
[0018] In the solution of the utility model:
[0019] 1. The filter sleeve, oil discharge pipe, slag discharge pipe, stirring shaft, stirring paddle and scraper are provided to separate the boiled butter from the oil residue, thereby improving the purity of the butter. The inner wall of the smelting device can also be scraped to avoid the adhesion of the butter, thus solving the problem of inconvenient separation and discharge of the butter and the oil residue in the prior art;
[0020] 2. By setting up the crushing structure, the butter is crushed preferentially, so that the butter quickly enters the spiral reamer, the efficiency of butter crushing is improved, and the blockage phenomenon can be avoided, thus solving the problem of low efficiency of butter crushing in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 The overall structural diagram of the smelting device for boiling butter provided by the utility model;
[0022] Figure 2 A schematic diagram of the internal structure of a smelting device for boiling butter provided by the utility model;
[0023] Figure 3 A schematic diagram of the top view of the smelting device for boiling butter provided by the utility model;
[0024] Figure 4 The utility model provides Figure 3 Sectional view in the AA direction;
[0025] Figure 5 A schematic diagram of the crushing structure of the smelting device for boiling butter provided by the utility model;
[0026] Figure 6 The utility model is a schematic diagram of the crushing structure of the smelting device for boiling butter provided by the utility model.
[0027] Indicated in the figure:
[0028] 1. Melting tank; 2. Filter sleeve; 3. Oil drain pipe; 4. Slag discharge pipe; 5. Tank cover; 6. Crushing structure; 601. Feed pipe; 602. Connecting pipe; 603. Rotating shaft; 604. Screw reamer; 605. Driving pulley; 606. Loading plate; 607. Second motor; 608. Feed hopper; 609. Crushing roller; 6010. Driven pulley; 6011. Synchronous belt; 6012. Gear; 6013. Guide plate; 7. First motor; 8. Stirring shaft; 9. Stirring paddle; 10. Scraper; 11. Fixed column; 12. Heating sleeve; 13. Heating tube; 14. Insulation sleeve; 15. Exhaust pipe; 16. First solenoid valve; 17. Second solenoid valve; 18. Support leg. DETAILED DESCRIPTION
[0029] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.
[0030] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, this embodiment proposes a smelting device for boiling butter, including a smelting tank 1, a filter sleeve 2 is fixedly connected to the inner bottom wall of the smelting tank 1, which can filter the oil residue in the butter to ensure the purity of the butter, and the bottom of the smelting tank 1 is respectively fixedly connected with an oil discharge pipe 3 and a slag discharge pipe 4, and the slag discharge pipe 4 is convenient for discharging the oil residue. A tank cover 5 is installed on the top of the smelting tank 1, and a crushing structure 6 for processing the butter is provided on the tank cover 5, which is convenient for crushing the butter and improving the smelting efficiency. The upper end surface of the tank cover 5 is fixedly connected with a first Motor 7, the driving end of the first motor 7 passes through the tank cover 5 and is fixedly connected to the stirring shaft 8, and a group of stirring paddles 9 are evenly fixedly connected to the stirring shaft 8. Two scrapers 10 are symmetrically arranged in the smelting tank 1. The scrapers 10 can scrape off the butter adhering to the inner wall of the smelting tank 1, and can also move the oil residue to be discharged during slag discharge. The two scrapers 10 are fixedly connected to the stirring shaft 8 through fixed columns 11 respectively. A heating jacket 12 is fixedly connected to the outer peripheral side wall of the smelting tank 1, and a group of heating tubes 13 are evenly installed in the heating jacket 12 to facilitate heating of the smelting tank 1.
[0031] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6As shown, as a preferred embodiment, on the basis of the above-mentioned method, further, the crushing structure 6 includes a feed pipe 601 fixed on the upper end surface of the tank cover 5, the top of the feed pipe 601 is fixedly connected to a connecting pipe 602, a rotating shaft 603 is rotatably connected in the connecting pipe 602, a spiral reamer 604 is fixedly connected to the rotating shaft 603, the outer end of the rotating shaft 603 passes through the connecting pipe 602 and is fixedly connected to a driving pulley 605, a bearing plate 606 is fixedly connected to the side wall of one end of the connecting pipe 602 close to the driving pulley 605, a second motor 607 is fixedly connected to the upper end surface of the bearing plate 606, and the driving end of the second motor 607 is connected to the rotating shaft 60 3, a feed hopper 608 is fixedly connected to the connecting pipe 602, and two crushing rollers 609 are symmetrically and rotatably connected in the feed hopper 608, wherein the outer end of one crushing roller 609 is fixedly connected to a driven pulley 6010, and the driven pulley 6010 is transmission-connected to the driving pulley 605 through a synchronous belt 6011, and the other ends of the two crushing rollers 609 are fixedly connected to meshing gears 6012, and two guide plates 6013 are symmetrically and fixedly connected in the feed hopper 608; the two crushing rollers 609 can give priority to crushing large pieces of butter, thereby improving the efficiency of subsequent mincing and avoiding blockage.
[0032] like Figure 2 and Figure 4 As shown, as a preferred embodiment, on the basis of the above-mentioned manner, further, a heat insulating sleeve 14 is fixedly connected to the inner wall of the heating sleeve 12, which can prevent heat leakage and external overheating.
[0033] like Figure 1 As shown, as a preferred embodiment, on the basis of the above method, further, the upper end surface of the tank cover 5 is fixedly connected with an exhaust pipe 15, and the tank cover 5 is detachably connected to the smelting tank 1 through a bolt assembly; the exhaust pipe 15 can be connected to a gas purification device to purify the gas generated by boiling.
[0034] like Figure 1 and Figure 4 As shown, as a preferred embodiment, on the basis of the above method, further, a first solenoid valve 16 is installed at the outer end of the oil discharge pipe 3, and a second solenoid valve 17 is installed at the bottom end of the slag discharge pipe 4; it is convenient for operators to control, the setting is simple, and the operation is convenient.
[0035] like Figure 1 As shown, as a preferred embodiment, on the basis of the above method, further, the lower end surface of the smelting pot 1 is evenly and fixedly connected with four supporting legs 18, and the bottom surfaces of the four supporting legs 18 are provided with anti-slip grooves, so as to facilitate the support of the smelting pot 1 and facilitate its use.
[0036] Specifically, when the smelting device for boiling butter is working / in use: first, the second motor 607 is driven to drive the rotating shaft 603 to rotate, and the rotation of the rotating shaft 603 drives the spiral reamer 604 to rotate. At the same time, the rotation of the rotating shaft 603 drives the driving pulley 605 to rotate, and the driving pulley 605 drives the driven pulley 6010 and the crushing roller 609 connected thereto to rotate synchronously through the synchronous belt 6011. The two crushing rollers 609 are driven by the gear 6012 to rotate at the same time, and the butter is placed in the feed hopper 608. The crushing rollers 609 crush the butter. The crushing treatment is given priority, and then the spiral reamer 604 crushes it and conveys it to the smelting pot 1. The heating tube 13 heats the smelting pot 1, and the first motor 7 is started to rotate the stirring shaft 8. The rotation of the stirring shaft 8 causes the stirring paddle 9 and the scraper 10 to rotate at the same time, thereby accelerating the boiling of the butter. After the boiling is completed, the first solenoid valve 16 is opened, and the butter is filtered by the filter sleeve 2 and then discharged through the oil discharge pipe 3, and the oil residue remains in the smelting pot 1. Then the second solenoid valve 17 is opened and the scraper 10 is rotated, and the oil residue is discharged outward through the slag discharge pipe 4, so that the butter and the oil residue can be separated.
[0037] All technical features in this embodiment can be freely combined according to actual needs.
[0038] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A smelting device for boiling butter, comprising a smelting tank (1), characterized in that: A filter sleeve (2) is fixedly connected to the inner bottom wall of the smelting pot (1), an oil discharge pipe (3) and a slag discharge pipe (4) are respectively fixedly connected to the bottom of the smelting pot (1), a pot cover (5) is installed at the top of the smelting pot (1), and a crushing structure (6) for processing butter is provided on the pot cover (5), a first motor (7) is fixedly connected to the upper end surface of the pot cover (5), a driving end of the first motor (7) passes through the pot cover (5) and is fixedly connected to a stirring shaft (8), a group of stirring paddles (9) are evenly fixedly connected to the stirring shaft (8), two scrapers (10) are symmetrically arranged in the smelting pot (1), and the two scrapers (10) are respectively fixedly connected to the stirring shaft (8) through fixing columns (11), a heating sleeve (12) is fixedly connected to the outer peripheral side wall of the smelting pot (1), and a group of heating pipes (13) are evenly installed in the heating sleeve (12).
2. A smelting device for boiling butter according to claim 1, characterized in that: The crushing structure (6) comprises a feed pipe (601) fixed to the upper end surface of the tank cover (5); the top end of the feed pipe (601) is fixedly connected to a connecting pipe (602); a rotating shaft (603) is rotatably connected inside the connecting pipe (602); a spiral reamer (604) is fixedly connected to the rotating shaft (603); the outer end of the rotating shaft (603) passes through the connecting pipe (602) and is fixedly connected to a driving pulley (605); a bearing plate (606) is fixedly connected to the side wall of one end of the connecting pipe (602) close to the driving pulley (605); a second motor (607) is fixedly connected to the upper end surface of the bearing plate (606); and the second The driving end of the motor (607) is fixedly connected to the outer end of the rotating shaft (603); a feed hopper (608) is fixedly connected to the connecting pipe (602); two crushing rollers (609) are symmetrically and rotatably connected in the feed hopper (608); a driven pulley (6010) is fixedly connected to the outer end of one of the crushing rollers (609); the driven pulley (6010) is transmission-connected to the driving pulley (605) via a synchronous belt (6011); the other ends of the two crushing rollers (609) are fixedly connected to meshing gears (6012); and two guide plates (6013) are symmetrically and fixedly connected in the feed hopper (608).
3. A smelting device for boiling butter according to claim 1, characterized in that: A heat insulating sleeve (14) is fixedly connected to the inner side wall of the heating sleeve (12).
4. A smelting device for boiling butter according to claim 1, characterized in that: An exhaust pipe (15) is fixedly connected to the upper end surface of the tank cover (5), and the tank cover (5) is detachably connected to the smelting tank (1) via a bolt assembly.
5. A smelting device for boiling butter according to claim 1, characterized in that: A first solenoid valve (16) is installed at the outer end of the oil discharge pipe (3), and a second solenoid valve (17) is installed at the bottom end of the slag discharge pipe (4).
6. A smelting device for boiling butter according to claim 1, characterized in that: Four support legs (18) are evenly and fixedly connected to the lower end surface of the smelting tank (1), and the bottom surfaces of the four support legs (18) are provided with anti-slip grooves.