Distillation device for essence processing

By setting up partitions and automated sensor systems in the distillation device, the problem that existing devices can only distillate flavor raw materials in a single time is solved, and efficient distillation and automated operation of a variety of flavor raw materials is achieved, which improves overall efficiency and convenience.

CN222274502UActive Publication Date: 2024-12-31HENAN XURISHENG FLAVORS CO LTD
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Patent Information

Application Number
CN202421006447.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-31
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing flavor distillation device can only distillate one flavor raw material in a single time, resulting in low distillation efficiency and cannot meet the needs of distillation of multiple flavor raw materials at the same time.

Method used

A distillation device for flavor processing is designed, including a partition inside the distillation chamber to separate the storage frame, allowing the distillation of two flavor raw materials at the same time, and equipped with a low-level sensor and a high-level sensor to achieve automatic water addition and weighing sensor. Harmonized sound and light alarms improve operational convenience and efficiency.

Benefits of technology

It realizes high efficiency of distilling a variety of flavor raw materials at the same time, and automatically uses water and reminder functions to simplify operations and improves distillation efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a distilling device for essence processing, which comprises a main body, a top cover arranged above the main body, cooling mechanisms arranged on both sides of the main body, a collecting box arranged below the cooling mechanisms, and a distilling chamber arranged at the upper end inside the main body, a partition plate is arranged in the middle of the interior of the distillation chamber, a heating cavity is formed in the lower portion of the distillation chamber, storage frames are arranged on the two sides of the interior of the distillation chamber, a plurality of through holes distributed in a rectangular array are formed in the upper end of the heating cavity and the outer walls of the storage frames, and condensation pipes are arranged on the two sides of the upper end of the top cover. According to the distillation device for essence processing, different essence raw materials can be placed in the two storage frames due to isolation of the partition plate, so that different types of essence raw materials can be distilled during synchronous distillation, the distillation efficiency is effectively improved, water can be automatically added, manual observation and adding are not needed, and the distillation device is convenient to use.
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Description

Technical Field

[0001] The utility model relates to the technical field of essence processing, in particular to a distillation device for essence processing. Background Art

[0002] Flavor is a compound or mixture used to give food, beverages, cosmetics and other types of products a specific aroma. They are usually composed of natural and synthetic flavors and are carefully blended to achieve a specific aroma effect. There are many types of flavors, each with its own unique aroma characteristics, which can greatly enrich and enhance the sensory experience of the product. In the processing of flavors, a distillation device is used to steam-fumigate spice plants to distill out the spice ingredients, and then transport them to the condensation equipment along with the steam to condense into liquid. The liquid hydrate is then extracted in the next step to finally produce the flavor.

[0003] The existing Chinese patent with announcement number CN213652416U discloses a natural flavor distillation device, including a distillation box and a collecting box, wherein the distillation box is located on one side of the collecting box, the distillation box is a cylindrical structure with an open top, a sealing cover is provided on the top of the distillation box, a plurality of electric heating rods are installed on the inner wall of the distillation box, an insulation bag is provided on the outside of the distillation box, a water tank is fixed to the top of the collecting box by a fixing rod, a condenser is connected to the sealing cover, mounting rods are welded between the inner walls of both sides of the water tank, three U-shaped tubes are fixed on the mounting rods, connecting tubes are connected between adjacent U-shaped tubes, one end of the condenser tube passes through the top wall of the water tank and is connected to the U-shaped tube on one side, and a sealing plug is provided on the U-shaped tube on the other side.

[0004] Although the above scheme avoids the contact between the raw materials and the inside of the distillation box and prevents the raw materials from deteriorating, the device is only equipped with one distillation chamber, resulting in that only one type of flavor principle can be extracted during a single distillation. When multiple flavor raw materials need to be distilled, the working time is increased and the efficiency is affected. Therefore, it does not meet the existing needs. In this regard, we propose a distillation device for flavor processing. Utility Model Content

[0005] The utility model aims to provide a distillation device for flavor processing, so as to solve the problem that the distillation device proposed in the above background technology only distills one flavor raw material at a time, which affects the distillation efficiency.

[0006] To achieve the above object, the utility model provides the following technical solution: a distillation device for essence processing, comprising a main body, a top cover is arranged above the main body, cooling mechanisms are installed on both sides of the main body, and a collection box is arranged below the cooling mechanism;

[0007] It also includes a distillation chamber, which is opened at the upper end of the main body, a partition is arranged at the middle position of the distillation chamber, a heating chamber is opened below the distillation chamber, and storage frames are arranged on both sides of the distillation chamber. The upper end of the heating chamber and the outer wall of the storage frame are opened with a plurality of through holes distributed in a rectangular array, and condensing pipes are arranged on both sides of the upper end of the top cover, and the condensing pipes extend to the interior of the cooling mechanism, and one end of the condensing pipes is connected to the collection box;

[0008] It also includes a low liquid level sensor, which is installed on the lower side of one side inside the heating chamber, and a high liquid level sensor is installed on the upper end of the low liquid level sensor.

[0009] Preferably, a PLC controller is installed at the front end of the main body, and the input end of the PLC controller is electrically connected to the output ends of the low liquid level sensor and the high liquid level sensor.

[0010] Preferably, weighing sensors are installed on both sides of the main body, the weighing sensors are located directly below the collection box, and the weighing sensors are in close contact with the collection box, and the output end of the weighing sensor is electrically connected to the input end of the PLC controller.

[0011] Preferably, sound and light alarms are installed on both sides of the front end of the main body, and the input ends of the sound and light alarms are electrically connected to the output ends of the PLC controller.

[0012] Preferably, a water inlet pipe is provided at the rear end of the heating chamber, a solenoid valve is installed at one end of the water inlet pipe, and the output end of the PLC controller is electrically connected to the input end of the solenoid valve.

[0013] Preferably, electric telescopic rods are installed at the four corners of the upper end of the main body, and the output ends of the electric telescopic rods are connected to the top cover.

[0014] Preferably, a plurality of equidistantly distributed heating rods are provided at the lower end of the heating chamber.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The utility model has a distillation chamber at the upper end of the distillation box, and a partition is provided at the middle position of the distillation chamber. When distillation is performed, the flavor raw materials can be placed in the storage frame. Due to the isolation of the partition, different flavor raw materials can be placed in the two storage frames, so that different types of flavor raw materials can be distilled when distillation is performed simultaneously, which effectively improves the efficiency of distillation. In addition, the storage frame can be taken out for cleaning to prevent the flavor raw materials from contaminating the distillation chamber.

[0017] 2. The utility model is provided with a low liquid level sensor on the lower side of one side inside the heating chamber, and a high liquid level sensor is provided above the low liquid level sensor. When the water content is insufficient during distillation, it will be detected by the low liquid level sensor, and the low liquid level sensor will send an electrical signal to the PLC controller. The PLC controller will drive the solenoid valve to realize automatic water addition, and the full water level can be detected by the high liquid level sensor. After full filling, the PLC controller will close the solenoid valve to stop water intake, thereby realizing automatic water addition, without manual observation and addition, and is easy to use.

[0018] 3. The utility model is provided with collecting boxes on both sides of the main body, and a weighing sensor is provided at the lower end of the collecting box. The collecting box can collect the cooled distillate, and the weighing sensor can weigh the distillate in the collecting box and send the data to the PLC controller. The user can set the standard value in advance. When the preset value is reached, the PLC control will start the sound and light alarm to remind the user to take it out in time. There is no need for frequent manual inspection, which effectively improves the work efficiency and the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a front view schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a front view schematic diagram of the internal structure of the utility model;

[0021] Figure 3 It is a side view schematic diagram of the internal structure of the utility model;

[0022] Figure 4 For the utility model Figure 2 A partial enlarged view of area A.

[0023] In the figure: 1. main body; 2. top cover; 3. electric telescopic rod; 4. distillation chamber; 5. partition; 6. storage frame; 7. through hole; 8. heating chamber; 9. low liquid level sensor; 10. high liquid level sensor; 11. heating rod; 12. water inlet pipe; 13. solenoid valve; 14. condenser; 15. cooling mechanism; 16. collection box; 17. weighing sensor; 18. PLC controller; 19. sound and light alarm. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-4 The utility model provides a technical solution: a distillation device for essence processing, comprising a main body 1, a top cover 2 is arranged above the main body 1, cooling mechanisms 15 are installed on both sides of the main body 1, and a collection box 16 is arranged below the cooling mechanism 15;

[0026] The main body 1 further comprises a distillation chamber 4, which is opened at the upper end of the main body 1, a partition 5 is arranged at the middle position of the distillation chamber 4, a heating chamber 8 is opened below the distillation chamber 4, a storage frame 6 is arranged on both sides of the distillation chamber 4, a plurality of through holes 7 distributed in a rectangular array are opened on the upper end of the heating chamber 8 and the outer wall of the storage frame 6, condensation pipes 14 are arranged on both sides of the upper end of the top cover 2, the condensation pipes 14 extend to the inside of the cooling mechanism 15, and one end of the condensation pipes 14 is connected to the collection box 16;

[0027] It also includes a low liquid level sensor 9 which is installed on the lower side of one side inside the heating chamber 8 , and a high liquid level sensor 10 is installed on the upper end of the low liquid level sensor 9 .

[0028] When in use, different flavor raw materials can be added into different storage frames 6 under the partition of the partition 5, so that two different flavor raw materials can be distilled in one distillation, which increases the efficiency of distillation. Insufficient water level can be detected by the low liquid level sensor 9 during distillation, and the solenoid valve 13 can be opened by the PLC controller 18 to automatically add water. When there is enough water, it will be detected by the high liquid level sensor 10, and the PLC controller 18 can close the solenoid valve 13 to stop the water intake, thereby realizing automatic addition of water without manual observation and addition, which is convenient to use.

[0029] See also Figure 1 A PLC controller 18 is installed at the front end of the main body 1. The input end of the PLC controller 18 is electrically connected to the output ends of the low liquid level sensor 9 and the high liquid level sensor 10. The low liquid level sensor 9 and the high liquid level sensor 10 cooperate to realize the automatic addition of water flow.

[0030] See also Figure 2 , weighing sensors 17 are installed on both sides of the main body 1, the weighing sensors 17 are located directly below the collection box 16, and the weighing sensors 17 are in close contact with the collection box 16, and the output end of the weighing sensor 17 is electrically connected to the input end of the PLC controller 18, and the weighing sensor 17 can weigh the weight of the collection box 16;

[0031] See also Figure 1 and Figure 3 , sound and light alarms 19 are installed on both sides of the front end of the main body 1, and the input ends of the sound and light alarms 19 are electrically connected to the output ends of the PLC controller 18, and the sound and light alarms 19 can emit sound and light alarms to remind the user to take out the distillate in time;

[0032] See also Figure 2 and Figure 4 A water inlet pipe 12 is provided at the rear end of the heating chamber 8, and a solenoid valve 13 is installed at one end of the water inlet pipe 12. The output end of the PLC controller 18 is electrically connected to the input end of the solenoid valve 13, and the opening of the solenoid valve 13 can realize the operation of adding water;

[0033] See also Figure 2 and Figure 3 Electric telescopic rods 3 are installed at the four corners of the upper end of the main body 1, and the output ends of the electric telescopic rods 3 are connected to the top cover 2. The activation of the electric telescopic rods 3 can realize the automatic lifting of the top cover 2, avoiding the tedious manual lifting;

[0034] See also Figure 2 and Figure 3 A plurality of equidistantly distributed heating rods 11 are provided at the lower end of the heating chamber 8 , and the plurality of heating rods 11 can heat the water flow in the heating chamber 8 .

[0035] Working principle: When in use, the top cover 2 can be easily moved up by starting the electric telescopic rod 3, and two different flavor raw materials can be added to the inside of different storage frames 6. After the top cover 2 is moved down, the heating rod 11 is started to heat the water inside the heating chamber 8. During the heating process, the water gradually and continuously turns into steam, and the flavor raw materials inside the storage frame 6 are fumigated through the through hole 7, and the distilled flavor components are carried into the cooling mechanism 15 through the condenser 14, so that the condensation is completed through the cooling mechanism 15, and the distillate will enter the collection box 16 for collection, so that two different flavor raw materials can be distilled at one time, which increases the efficiency of distillation. When the water in the heating chamber 8 is insufficient during distillation, the water level will drop to the low liquid level sensor 9. After the low liquid level sensor 9 detects it, it will send an electrical signal to the PLC controller 18, and the PLC controller 18 will start the electric The magnetic valve 13 allows the water inlet pipe 12 to normally add water. When the water level reaches the high liquid level sensor 10, it will be detected by the high liquid level sensor 10. The high liquid level sensor 10 will generate an electrical signal to the PLC controller 18 to close the solenoid valve 13, thereby stopping the water addition in the water inlet pipe 12, realizing automatic addition of water flow, without the need for manual operation, and having good practicality. When the collection box 16 collects the distillate, its distillation will gradually increase. The weighing sensor 17 can weigh the weight of the collection box 16 and send the weighing data to the PLC controller 18. The user can pre-set the standard value. When the weighing data reaches the standard value, the PLC controller 18 will start the sound and light alarm 19, thereby issuing a significant sound and light alarm prompt, which can remind the user to take out the distillate. There is no need for frequent manual inspections, which effectively improves work efficiency and operational convenience.

[0036] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A distillation device for essence processing, comprising a main body (1), a top cover (2) is arranged above the main body (1), cooling mechanisms (15) are installed on both sides of the main body (1), and a collection box (16) is arranged below the cooling mechanism (15), characterized in that: It also comprises a distillation chamber (4), which is opened at the upper end of the interior of the main body (1); a partition (5) is arranged at the middle position of the interior of the distillation chamber (4); a heating chamber (8) is opened below the distillation chamber (4); storage frames (6) are arranged on both sides of the interior of the distillation chamber (4); the upper end of the heating chamber (8) and the outer wall of the storage frame (6) are both provided with a plurality of through holes (7) distributed in a rectangular array; condensation pipes (14) are arranged on both sides of the upper end of the top cover (2); the condensation pipes (14) extend to the interior of the cooling mechanism (15), and one end of the condensation pipes (14) is connected to a collection box (16); It also includes a low liquid level sensor (9) which is installed on the lower side of one side inside the heating chamber (8), and a high liquid level sensor (10) is installed on the upper end of the low liquid level sensor (9).

2. A distillation device for flavor processing according to claim 1, characterized in that: A PLC controller (18) is installed at the front end of the main body (1), and the input end of the PLC controller (18) is electrically connected to the output ends of the low liquid level sensor (9) and the high liquid level sensor (10).

3. A distillation device for essence processing according to claim 2, characterized in that: Weighing sensors (17) are installed on both sides of the main body (1), the weighing sensors (17) are located directly below the collection box (16), and the weighing sensors (17) are in close contact with the collection box (16), and the output end of the weighing sensor (17) is electrically connected to the input end of the PLC controller (18).

4. A distillation device for flavor processing according to claim 2, characterized in that: Sound and light alarms (19) are installed on both sides of the front end of the main body (1), and the input ends of the sound and light alarms (19) are electrically connected to the output ends of the PLC controller (18).

5. A distillation device for flavor processing according to claim 2, characterized in that: A water inlet pipe (12) is provided at the rear end of the heating chamber (8), a solenoid valve (13) is installed at one end of the water inlet pipe (12), and the output end of the PLC controller (18) is electrically connected to the input end of the solenoid valve (13).

6. A distillation device for flavor processing according to claim 1, characterized in that: Electric telescopic rods (3) are installed at the four corners of the upper end of the main body (1), and the output ends of the electric telescopic rods (3) are connected to the top cover (2).

7. A distillation device for flavor processing according to claim 1, characterized in that: A plurality of equidistantly distributed heating rods (11) are arranged at the lower end of the interior of the heating chamber (8).