Electrophoretic coating device for trailer traction seat
By adopting multiple filtration of leaky holes, filter holes and permeable membranes in the electrophoretic coating device, and using the servo motor to manage the barrier plate, the pollution problem of electrophoretic liquid is solved, the purification and recycling of electrophoretic liquid is realized, and the traction seat coating is improved The installation quality and automation level save costs.
Patent Information
- Application Number
- CN202420255676.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-02
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-02-02
AI Technical Summary
The resin and other pigment particles inside the electrophoresis tank are prone to accumulate at the bottom of the tank, affecting the coverage speed and coating quality of the traction seat surface. If the electrophoresis liquid is not replaced in time, the electrophoresis coating quality will be lower than expected.
A device including an electrophoretic box and an electrophoretic liquid replacement mechanism was designed to purify the electrophoretic liquid through multiple filtration of leaking holes, filter holes and permeable membranes, and use a servo motor to drive the activity of the barrier plate to realize the recycling and automated management of the electrophoretic liquid. .
It effectively avoids the accumulation of resin and pigment particles, improves the surface coverage speed and coating quality of the traction seat, improves the degree of automation and stability, and saves costs.
Smart Images

Figure CN222274741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrophoretic coating, in particular to an electrophoretic coating device for a trailer traction seat. Background Art
[0002] Electrophoretic coating is a coating method that uses an external electric field to make the pigments and resin particles suspended in the electrophoretic liquid migrate in a directional manner and deposit on the substrate surface of one of the electrodes. It is a special coating film formation method developed in the past 30 years and is the most practical construction process for water-based coatings. It has the characteristics of water solubility, non-toxicity, and easy automation control, and has been widely used in the automotive, building materials, hardware, home appliances and other industries.
[0003] Correspondingly, the durability of the trailer's tow wheel can be effectively improved after undergoing electrophoretic coating. However, since the resin and other pigment particles inside the electrophoretic tank are easily accumulated at the bottom of the tank, the covering speed of the tow wheel surface is affected, and the coating quality is affected. If the electrophoretic fluid is not replaced in time, the quality of the electrophoretic coating will be lower than expected. Utility Model Content
[0004] The utility model aims to provide an electrophoretic coating device for a trailer traction seat, so as to solve the problem in the prior art that the resin and other pigment particles inside the electrophoretic tank are easily accumulated at the bottom of the tank, thereby affecting the covering speed of the traction seat surface and affecting the coating quality. If the electrophoretic liquid is not replaced in time, the quality of the electrophoretic coating will be lower than the expected state.
[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electrophoretic coating device for a trailer traction seat, comprising an electrophoretic box and an electrophoretic liquid replacement mechanism, the inner wall of the electrophoretic box is fixedly connected to a bottom plate, the electrophoretic liquid replacement mechanism comprises two groups of leakage holes opened on the surface of the bottom plate, a plurality of groups of filter holes are arranged below the leakage holes and the filter holes are arranged on the bottom wall of the electrophoretic box, one end of the filter hole close to the outside of the electrophoretic box is bolted to a coarse filter screen, one end of the filter hole close to the coarse filter screen is communicated with a side cavity, a liquid suction pipe is arranged inside the side cavity and a water-permeable membrane is installed at the bottom end of the liquid suction pipe.
[0006] Preferably, the top end of the pipette is connected to a water pump, the water pump is installed on the outside of the electrophoresis box, and one end of the water pump is fixedly connected to a transfer tube.
[0007] Preferably, the top end of the transfer tube is fixedly connected to a liquid storage tank, one side of the liquid storage tank is connected to a liquid outlet pipe, and the liquid outlet pipe is opened on the inner wall of the electrophoresis box.
[0008] Preferably, a servo motor is installed on one side of the electrophoresis box, the output end of the servo motor is fixedly connected to a threaded rod, the outer side of the threaded rod is threadedly connected to two sets of blocking plates, and the threads on both sides of the threaded rod are in opposite directions.
[0009] Preferably, a slide bar is wrapped inside the blocking plate, the slide bar is fixedly connected to the inner wall of the electrophoresis box, and the blocking plate slides on the outer side of the slide bar.
[0010] Preferably, a plurality of groups of replacement doors are fixedly connected to the outer side wall of the electrophoresis box, and the replacement doors are communicated with the side cavity, and an inspection door is provided at one end of the electrophoresis box.
[0011] Preferably, a fixed platform is provided on the top of the electrophoresis box, a cylinder is installed on the top of the fixed platform, an output end of the cylinder is fixedly connected to a mounting frame, and the mounting frame slides on the outer side wall of the fixed platform, and the mounting frame can be installed with a trailer traction seat.
[0012] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0013] 1. Through multiple filtrations of leak holes, filter holes and permeable membranes, the contaminated electrophoretic liquid is purified and finally re-injected into the electrophoretic tank through the liquid outlet pipe. Without affecting normal work, it prevents resin and other pigment particles from accumulating at the bottom of the tank and affecting the covering speed and coating quality of the traction seat surface, and saves costs;
[0014] 2. The servo motor drives the blocking plate to block or dredge the leak hole according to the working conditions, thereby improving the automation and stability of the mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the internal three-dimensional structure of the utility model;
[0018] Figure 3 It is a schematic diagram of a partial three-dimensional structure of a blocking plate of the utility model;
[0019] Figure 4 For this utility model Figure 2 A in the figure is an enlarged structural diagram.
[0020] Description of reference numerals:
[0021] 1. Electrophoresis box; 101. Bottom plate; 2. Electrophoresis liquid replacement mechanism; 201. Leak hole; 202. Filter hole; 203. Liquid pipe; 204. Liquid outlet pipe; 205. Side cavity; 206. Coarse filter; 207. Water-permeable membrane; 3. Fixed table; 4. Cylinder; 5. Mounting frame; 6. Liquid storage tank; 7. Transfer pipe; 8. Replacement door; 9. Water pump; 10. Inspection door; 11. Blocking plate; 12. Sliding rod; 13. Threaded rod; 14. Servo motor. DETAILED DESCRIPTION
[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.
[0023] The utility model provides Figure 1-4 The electrophoretic coating device of a trailer traction seat shown in the figure comprises an electrophoretic box 1 and an electrophoretic liquid replacement mechanism 2. The inner side wall of the electrophoretic box 1 is fixedly connected with a bottom plate 101 for dividing the inner cavity of the electrophoretic box 1 into an upper and lower layer, thereby facilitating subsequent filtering. The electrophoretic liquid replacement mechanism 2 comprises two groups of leakage holes 201 opened on the surface of the bottom plate 101, so that the electrophoretic liquid of the upper layer inside the electrophoretic box 1 can flow into the lower layer. A plurality of groups of filter holes 202 are arranged below the leakage holes 201 and the filter holes 202 are opened on the bottom wall of the electrophoretic box 1. One end of the filter hole 202 close to the outer side of the electrophoretic box 1 is bolted with a coarse filter screen 206, and the electrophoretic liquid is coarsely filtered through the coarse filter screen 206. The filter hole 202 close to the coarse filter screen 20 One end of 6 is connected with a side cavity 205 for storing electrophoresis liquid, a pipette 203 is arranged inside the side cavity 205 and a water-permeable membrane 207 is installed at the bottom end of the pipette 203, secondary filtration is performed through the water-permeable membrane 207, the top end of the pipette 203 is connected with a water pump 9, the water pump 9 is installed on the outside of the electrophoresis box 1, one end of the water pump 9 is fixedly connected with a transfer tube 7, the electrophoresis liquid filtered from the side cavity 205 is sucked out by the cooperation of the water pump 9 and the pipette 203, the top end of the transfer tube 7 is fixedly connected with a liquid storage tank 6, one side of the liquid storage tank 6 is connected with a liquid outlet pipe 204 and the liquid outlet pipe 204 is opened on the inner wall of the electrophoresis box 1, and the pure electrophoresis liquid is re-injected into the interior of the electrophoresis box 1 through the liquid storage tank 6.
[0024] like Figure 1-4 As shown, the outer wall of the electrophoresis box 1 is fixedly connected with several groups of replacement doors 8, and the replacement door 8 is communicated with the side cavity 205. An inspection door 10 is provided at one end of the electrophoresis box 1, and the side cavity 205 and the inner cavity of the electrophoresis box 1 are cleaned by using the replacement door 8 and the inspection door 10. A fixed platform 3 is provided on the top of the electrophoresis box 1, and a cylinder 4 is installed on the top of the fixed platform 3. The output end of the cylinder 4 is fixedly connected with a mounting frame 5, and the mounting frame 5 slides on the outer wall of the fixed platform 3. The mounting frame 5 can be installed with a trailer traction seat. When the traction seat needs to be electrophoretically coated, the cylinder 4 is started to drive the mounting frame 5 to rise and fall, which can drive the trailer traction seat to sink into or out of the electrophoresis liquid.
[0025] like Figure 1-4 As shown, a servo motor 14 is installed on one side of the electrophoresis box 1, and a threaded rod 13 is fixedly connected to the output end of the servo motor 14. Two sets of blocking plates 11 are threadedly connected to the outer side of the threaded rod 13. The threads on both sides of the threaded rod 13 are in opposite directions. The inside of the blocking plate 11 is wrapped with a sliding rod 12, and the sliding rod 12 is fixedly connected to the inner wall of the electrophoresis box 1. The sliding rod 12 limits the movement path of the blocking plate 11, so that it can prevent the liquid above the leakage hole 201 from falling into the lower layer. The blocking plate 11 slides on the outside of the sliding rod 12, and the movement of the blocking plate 11 is driven by the servo motor 14, so that the blocking plate 11 can block or dredge the leakage hole 201 according to the working conditions.
[0026] How this utility works:
[0027] Refer to the instruction manual Figure 1-4 When the trailer traction seat needs to be electrophoretically coated, the trailer traction seat is installed under the mounting frame 5, and then the cylinder 4 is started to make the mounting frame 5 drive the trailer traction seat to sink into the electrophoresis box 1 to work. After the work is completed, the servo motor 14 is started to drive the threaded rod 13 to rotate, and the blocking plate 11 is gathered by using two sets of opposite threads on the surface of the threaded rod 13 so that the electrophoresis liquid can leak from the inside of the leakage hole 201 to the lower layer of the bottom plate 101, and the large particles of impurities are intercepted by the cooperation of the filter hole 202 and the coarse filter 206, and the coarsely filtered electrophoresis liquid enters the side cavity 205, and then under the action of the water pump 9, it is further filtered through the water permeable membrane 207 and enters the suction pipe 203, the transfer pipe 7 and the liquid storage. Inside the tank 6, since the water-permeable membrane 207 only allows liquid to pass through, the flow rate is slow, and part of the electrophoretic liquid will be stored in the liquid storage tank 6 in advance. Through the cooperation of the liquid outlet pipe 204, the electrophoretic liquid in the electrophoretic box 1 is automatically replenished when the water level drops, thereby not affecting the working hours of painting, and when the next set of trailer traction seats arrives, the servo motor 14 is restarted to drive the threaded rod 13 to rotate, so that the blocking plate 11 is reset to prevent the electrophoretic liquid in the electrophoretic box 1 from continuing to flow down, so that the purification of the electrophoretic liquid and the electrophoretic coating work do not interfere with each other, thereby realizing the recycling of the electrophoretic liquid, and avoiding the resin and other pigment particles from being easily accumulated at the bottom of the tank body to affect the covering speed and coating quality of the traction seat surface, and saving costs.
[0028] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. An electrophoretic coating device for a trailer traction seat, comprising an electrophoretic coating box (1) and an electrophoretic liquid replacement mechanism (2), characterized in that: The inner side wall of the electrophoresis box (1) is fixedly connected to a bottom plate (101); the electrophoresis liquid replacement mechanism (2) comprises two groups of leakage holes (201) provided on the surface of the bottom plate (101); a plurality of groups of filter holes (202) are provided below the leakage holes (201); and the filter holes (202) are provided on the bottom wall of the electrophoresis box (1); one end of the filter hole (202) close to the outside of the electrophoresis box (1) is bolted to a coarse filter screen (206); one end of the filter hole (202) close to the coarse filter screen (206) is in communication with a side cavity (205); a liquid pipette (203) is provided inside the side cavity (205); and a water-permeable membrane (207) is installed at the bottom end of the liquid pipette (203).
2. The electrophoretic coating device for a trailer fifth wheel according to claim 1, characterized in that: The top end of the liquid pipette (203) is connected to a water pump (9), and the water pump (9) is installed on the outside of the electrophoresis box (1). One end of the water pump (9) is fixedly connected to a transfer pipe (7).
3. The electrophoretic coating device for a trailer fifth wheel according to claim 2, characterized in that: The top end of the transfer pipe (7) is fixedly connected to a liquid storage tank (6), one side of the liquid storage tank (6) is connected to a liquid outlet pipe (204), and the liquid outlet pipe (204) is opened on the inner wall of the electrophoresis box (1).
4. The electrophoretic coating device for a trailer fifth wheel according to claim 1, characterized in that: A servo motor (14) is installed on one side of the electrophoresis box (1); the output end of the servo motor (14) is fixedly connected to a threaded rod (13); the outer side of the threaded rod (13) is threadedly connected to two groups of blocking plates (11); and the threads on both sides of the threaded rod (13) are in opposite directions.
5. The electrophoretic coating device for a trailer fifth wheel according to claim 4, characterized in that: The interior of the blocking plate (11) is wrapped with a sliding rod (12), the sliding rod (12) is fixedly connected to the inner wall of the electrophoresis box (1), and the blocking plate (11) slides on the outer side of the sliding rod (12).
6. The electrophoretic coating device for a trailer fifth wheel according to claim 1, characterized in that: A plurality of groups of replacement doors (8) are fixedly connected to the outer side wall of the electrophoresis box (1), and the replacement doors (8) are in communication with the side chamber (205). An inspection door (10) is provided at one end of the electrophoresis box (1).
7. The electrophoretic coating device for a trailer fifth wheel according to claim 1, characterized in that: A fixed platform (3) is arranged on the top of the electrophoresis box (1), a cylinder (4) is installed on the top of the fixed platform (3), an output end of the cylinder (4) is fixedly connected to a mounting frame (5), and the mounting frame (5) slides on the outer side wall of the fixed platform (3), and the mounting frame (5) can be installed with a trailer traction seat.