Double-pipe feeding and distributing system

By using the extrusion roller shaft, downcomer mechanism and deflector in the double-tube fabric system of the dyeing machine, the problem of water dripping pollution during the dyeing process is solved, faster drying and more efficient dyeing are achieved, and reduced Environmental pollution and production costs.

CN222274965UActive Publication Date: 2024-12-31NINGBO GUANG YUAN FABRIC
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Patent Information

Application Number
CN202420667097.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-02
Publication Date
2024-12-31
Estimated Expiration
2034-04-02

AI Technical Summary

Technical Problem

In the double-tube fabric system of the dyeing machine, the high moisture content of the fabric during the dyeing process causes moisture to drip, pollute the workshop environment, increase accident risk and production costs, and may contain dyes and chemicals, causing environmental pollution.

Method used

The extrusion roller shaft and the downcoming mechanism are used in combination. The moisture of the fabric is squeezed and separated by the extrusion mechanism. The deflector leads the excess moisture back into the dyeing tank, reducing moisture dripping and contamination, and improving dyeing effect and product quality.

Benefits of technology

It reduces the moisture content of the fabric, shortens the drying time, improves production efficiency, reduces environmental pollution and water waste, and improves the workshop working environment and dyeing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-pipe cloth feeding system, which belongs to the technical field of textile and comprises a dyeing tank, a feeding and discharging port is arranged on the outer surface of the dyeing tank in a penetrating manner, a connecting frame is arranged on the side wall of the dyeing tank, a first extrusion roll shaft is arranged between opposite surfaces of the connecting frame, a second extrusion roll shaft is arranged right above the first extrusion roll shaft, and the second extrusion roll shaft is arranged right above the second extrusion roll shaft. Cloth penetrates through and is extruded through the first extrusion roller shaft and the second extrusion roller shaft, moisture of the cloth is extruded by extrusion force to be separated from the cloth, the moisture content of the cloth can be reduced, the dyeing effect and the product quality can be improved, the moisture is prevented from being directly discharged from the outside of the dyeing tank, the utilization rate of the moisture is improved, and the situation that the moisture drips into a workshop environment is reduced. Therefore, environmental pollution is reduced, and the working environment of a workshop is improved.
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Description

Technical Field

[0001] The utility model relates to the field of textiles, in particular to a double-tube cloth feeding system. Background Art

[0002] A dyeing machine is a device used to dye textiles or other materials into the desired color. The double-pipe cloth feeding system of the dyeing machine is a special cloth feeding device used to introduce the textiles to be dyed into the dyeing machine. The system consists of two independent pipes that can feed the cloth simultaneously or separately, thereby improving the production efficiency and flexibility of the dyeing machine.

[0003] When using a dyeing machine to dip-dye fabrics, the fabric needs to be placed into the dyeing tank through the material inlet and outlet, and then taken out from the material inlet and outlet after successful dyeing. During the dyeing process, the fabric needs to be fully moistened so that the dye can evenly penetrate into the fiber. Therefore, a large amount of water or other solvents will be added during the dyeing process. When the operator takes out the dyed fabric from the tank, due to the high water content of the fabric, a large amount of water will drip into the production workshop. A large amount of water drips onto the workshop floor and equipment, polluting the workshop environment, causing the floor to be slippery, and increasing the risk of accidents. The water may contain harmful substances such as dyes and chemicals, which will pollute the environment. The slippery workshop floor will not only increase the difficulty of walking for the staff, but also affect the work efficiency of the operators, increase production time and cost. The slippery workshop environment poses a potential threat to the safe working environment of employees. Utility Model Content

[0004] The purpose of the utility model is to provide a double-tube material feeding system to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] The double-tube cloth feeding system includes a dyeing tank, the outer surface of which is provided with a material inlet and outlet, the side wall of which is provided with a connecting frame, a squeezing roller shaft 1 is provided between the opposite surfaces of the connecting frame, and a squeezing roller shaft 2 is provided directly above the squeezing roller shaft 1. The cloth is passed through and squeezed by the squeezing roller shaft 1 and the squeezing roller shaft 2, and the moisture of the cloth is squeezed out of the cloth by the squeezing force, which can reduce the moisture content of the cloth, improve the dyeing effect and product quality, and reduce the situation where moisture drips into the workshop environment. This helps to reduce environmental pollution and improve the working environment of the workshop.

[0007] Preferably, a bracket is provided at the bottom of the dyeing tank, and a conveying roller is provided at one end of the connecting frame away from the dyeing tank. Two conveying rollers are provided and rotate in opposite directions, so that the cloth can be conveyed smoothly in the dyeing tank.

[0008] Preferably, the side wall of the dyeing tank is provided with a connecting frame, and the connecting frame is provided with a squeezing mechanism and a pressing mechanism, and the pressing mechanism and the squeezing mechanism cooperate with each other to squeeze out the moisture of the cloth continuously and quickly, so that the cloth reaches a dry state faster. In this way, the drying time in the whole dyeing process can be shortened, and the production efficiency can be improved.

[0009] Preferably, the squeezing mechanism includes a threaded rod, and the threaded rod is arranged on the top of the connecting rod. When the threaded rod rotates, the squeezing roller shaft 2 is urged to move away from the squeezing roller shaft 1, so that the cloth can pass through therebetween.

[0010] Preferably, a connecting block is threadedly connected to the outer surface of the threaded rod, and the connecting block is connected to the second squeezing roller. When the second squeezing roller is close to the first squeezing roller, the moisture of the cloth is fully squeezed, which can avoid problems such as wrinkling and shrinkage of the cloth during the dyeing process, thereby improving the quality of the cloth.

[0011] Preferably, a guide plate is provided below the second extrusion roller, one end of the guide plate is connected to the connecting frame, and the other end of the guide plate is connected to the material inlet and outlet. The guide plate guides excess moisture squeezed out of the cloth into the dyeing tank to avoid direct discharge of moisture from outside the dyeing tank, thereby improving the utilization rate of moisture.

[0012] Preferably, one end of the guide plate connected to the inlet and outlet is closed, and a baffle is provided on the top of the guide plate. The setting of the baffle prevents water from flowing out of the guide plate, thereby achieving a better gathering effect.

[0013] Preferably, the pressing mechanism includes a connecting rod, which is arranged at the bottom of the connecting frame. The connecting rod is used for connection and also acts as a guide rail to facilitate movement between the mechanisms.

[0014] Preferably, a slider is slidably connected to the outer surface of the connecting rod, and a connecting roller is arranged between the opposite surfaces of the slider. The connecting roller allows the cloth to quickly pass through the first squeezing roller and the second squeezing roller through the movement of the slider, thereby improving work efficiency.

[0015] Preferably, a limiting rod is provided at the bottom of the connecting rod, which is used to limit the connecting roller.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] Through the use of the squeezing mechanism and the pressing mechanism, the moisture of the fabric is squeezed out, which can reduce the moisture content of the fabric, improve the dyeing effect and product quality, and make the moisture of the fabric be squeezed out continuously and quickly, so that the fabric can reach a dry state faster. In this way, the drying time in the entire dyeing process can be shortened, the production efficiency can be improved, and the problems of wrinkling and shrinkage of the fabric can be avoided during the dyeing process, thereby improving the quality of the fabric.

[0018] The guide plate guides the water back into the dyeing tank, preventing it from being directly discharged from the outside of the dyeing tank, thereby improving the utilization rate of water and reducing the situation where water drips into the workshop environment. This helps reduce environmental pollution, improves the working environment of the workshop, avoids water waste and secondary pollution, and achieves resource conservation and environmental protection. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the extrusion mechanism structure of the utility model;

[0022] Figure 3 It is a schematic diagram of the downward pressing structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the guide plate structure of the utility model.

[0024] Description of the figure number:

[0025] 1. Dyeing tank; 2. Bracket; 3. Inlet and outlet; 4. Connecting frame; 5. Conveying roller; 6. Extrusion roller one; 601. Extrusion roller two; 602. Guide plate; 603. Connecting block; 604. Threaded rod; 7. Connecting rod; 701. Limiting rod; 702. Sliding block; 703. Connecting roller. DETAILED DESCRIPTION

[0026] The utility model is described in further detail below in conjunction with the accompanying drawings.

[0027] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments described below are only examples, and those skilled in the art can think of other obvious variations. The basic principles of the utility model defined in the following description can be used for other implementation schemes, variations, improvements, equivalent schemes, and other technical solutions that do not deviate from the spirit and scope of the utility model.

[0028] Those skilled in the art should understand that, in the disclosure of the present invention, the directions or positions indicated by the terms "longitudinal", "lateral", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc. are based on the directions or positional relationships shown in the accompanying drawings, which are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, the above terms should not be understood as limitations on the present invention.

[0029] It is to be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of an element may be one, while in another embodiment, the number of the element may be multiple, and the term "one" should not be understood as a limitation on the quantity. Example

[0030] See also Figure 1-Figure 4 The double-tube cloth feeding system includes a dyeing tank 1, the outer surface of the dyeing tank 1 is penetrated with a material inlet and outlet 3, the side wall of the dyeing tank 1 is provided with a connecting frame 4, and an extrusion roller 1 6 is provided between the opposite surfaces of the connecting frame 4, and an extrusion roller 2 601 is provided directly above the extrusion roller 1 6. The cloth is passed through and squeezed by the extrusion roller 1 6 and the extrusion roller 2 601, and the moisture of the cloth is squeezed out of the cloth by the squeezing force, which can reduce the moisture content of the cloth, improve the dyeing effect and product quality, and reduce the situation of water dripping into the workshop environment. This helps to reduce environmental pollution and improve the working environment of the workshop. For details, please refer to Figures 1 to 4 .

[0031] A bracket 2 is provided at the bottom of the dyeing tank 1 , and a conveying roller 5 is provided at one end of the connecting frame 4 away from the dyeing tank 1 . There are two conveying rollers 5 , and the rotation directions are opposite, so that the cloth can be conveyed smoothly in the dyeing tank 1 .

[0032] The side wall of the dyeing tank 1 is provided with a connecting frame 4, and the connecting frame 4 is provided with a squeezing mechanism and a pressing mechanism. Through the cooperation between the pressing mechanism and the squeezing mechanism, the moisture of the cloth in the dyeing tank 1 is continuously and quickly squeezed, so that the cloth reaches a dry state faster. In this way, the drying time in the whole dyeing process can be shortened and the production efficiency can be improved.

[0033] The squeezing mechanism includes a threaded rod 604, which is arranged on the top of the connecting rod 7. When the threaded rod 604 rotates, it causes the squeezing roller 2 601 to move away from the squeezing roller 1 6, making it convenient for the cloth to pass between the two.

[0034] Among them, the outer surface of the threaded rod 604 is threadedly connected with a connecting block 603, and the connecting block 603 is connected to the squeezing roller 2 601. When the squeezing roller 2 601 is close to the squeezing roller 1 6, the moisture of the cloth is fully squeezed, which can avoid the cloth from wrinkling, shrinking and other problems during the dyeing process, thereby improving the quality of the cloth.

[0035] It should be noted that a guide plate 602 is arranged below the extrusion roller 601, one end of the guide plate 602 is connected to the connecting frame 4, and the other end of the guide plate 602 is connected to the material inlet and outlet 3. The guide plate 602 guides the excess water squeezed out of the cloth into the dyeing tank 1 to avoid the water being directly discharged from the outside of the dyeing tank 1, thereby improving the utilization rate of the water.

[0036] It should be added that the end of the guide plate 602 connected to the inlet and outlet 3 is closed, and a baffle is provided on the top of the guide plate 602. The setting of the baffle prevents water from flowing out of the guide plate 602, thereby achieving a better gathering effect. Figure 4 .

[0037] The pressing mechanism includes a connecting rod 7, which is arranged at the bottom of the connecting frame 4. The connecting rod 7 is used for connection and also acts as a guide rail to facilitate movement between the mechanisms.

[0038] The outer surface of the connecting rod 7 is slidably connected with a slider 702, and a connecting roller 703 is arranged between the opposite surfaces of the slider 702. The connecting roller 703 allows the cloth to quickly pass through the squeezing roller 1 6 and the squeezing roller 2 601 through the movement of the slider 702, thereby improving work efficiency. A limit rod 701 is arranged at the bottom of the connecting rod 7, which is used to limit the connecting roller 703. It should be supplemented that synchronous cylinders are arranged at both ends of the slider 702 to cause the connecting roller 703 to slide up and down.

[0039] It is worth further explaining that after the dyeing is taken out of the dyeing tank 1, the dyed cloth first passes through the middle of the squeezing roller 1 6 and the squeezing roller 2 601, then passes through the bottom of the connecting roller 703, and finally passes through the conveying roller 5. The cloth is continuously dropped into the collection box by the rotation of the two conveying rollers 5 and the up and down movement of the connecting roller 703. The squeezed water re-enters the dyeing tank 1 through the guide plate 602 to prevent the water from flowing out. After the dyeing is completed, the dyeing liquid may contain dyes and other chemicals. By allowing the cloth to pass through the squeezing roller and the connecting roller 703 and other equipment, most of the dyes and chemicals can be separated from the cloth and left in the dyeing tank 1. This can prevent the outflow of dyes and chemicals and reduce pollution to the environment. The cloth is squeezed and moved by the squeezing roller and the connecting roller 703, which can more thoroughly remove the excess dyes and chemicals in the cloth, making the dyeing more uniform and improving the dyeing effect. After the cloth is taken out, the squeezed water is returned to the dyeing tank 1 through the guide plate 602, which can avoid water loss and prepare dyes and solutions for the next dyeing. At the same time, due to the water reflux, the residual water in the cloth is reduced, which is convenient for subsequent drying and processing procedures, avoiding water waste and secondary pollution, and realizing resource conservation and environmental protection.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0041] Those skilled in the art should understand that the embodiments of the present invention described above and shown in the accompanying drawings are only examples and do not limit the present invention. The purpose of the present invention has been fully and effectively achieved. The functions and structural principles of the present invention have been demonstrated and explained in the embodiments. Without departing from the principles, the embodiments of the present invention may be deformed or modified in any way.

Claims

1. A double-tube feeding system, comprising a dyeing tank (1), characterized in that: The outer surface of the dyeing tank (1) is provided with a material inlet and outlet (3), the side wall of the dyeing tank (1) is provided with a connecting frame (4), an extrusion roller shaft 1 (6) is provided between opposite surfaces of the connecting frame (4), and an extrusion roller shaft 2 (601) is provided directly above the extrusion roller shaft 1 (6).

2. The double-tube material feeding system according to claim 1, characterized in that: A bracket (2) is provided at the bottom of the dyeing tank (1), and a conveying roller (5) is provided at one end of the connecting frame (4) away from the dyeing tank (1), wherein two conveying rollers (5) are provided and rotate in opposite directions.

3. The double-tube material feeding system according to claim 2 is characterized in that: The side wall of the dyeing tank (1) is provided with a connecting frame (4), and the connecting frame (4) is provided with a squeezing mechanism and a pressing mechanism.

4. The double-tube material feeding system according to claim 3 is characterized in that: The extrusion mechanism comprises a threaded rod (604), and the threaded rod (604) is arranged on the top of the connecting rod (7).

5. The double-tube material feeding system according to claim 4 is characterized in that: The outer surface of the threaded rod (604) is threadedly connected to a connecting block (603), and the connecting block (603) is connected to the second extrusion roller shaft (601).

6. The double-tube material feeding system according to claim 5, characterized in that: A guide plate (602) is provided below the second extrusion roller shaft (601), one end of the guide plate (602) is connected to the connecting frame (4), and the other end of the guide plate (602) is connected to the material inlet and outlet (3).

7. The double-tube material feeding system according to claim 6, characterized in that: One end of the guide plate (602) connected to the material inlet and outlet (3) is in a closed shape, and a baffle is provided on the top of the guide plate (602).

8. The double-tube material feeding system according to claim 3 is characterized in that: The pressing mechanism comprises a connecting rod (7), and the connecting rod (7) is arranged at the bottom of the connecting frame (4).

9. The double-tube material feeding system according to claim 8, characterized in that: The outer surface of the connecting rod (7) is slidably connected to a sliding block (702), and a connecting roller shaft (703) is provided between opposite surfaces of the sliding block (702).

10. The double-tube material feeding system according to claim 9, characterized in that: A limiting rod (701) is provided at the bottom of the connecting rod (7) and is used to limit the connecting roller shaft (703).