Paper pulp support shaping equipment

By introducing cutting and processing components into the pulp cradle production equipment, cutting and processing of the edges of the pulp film before stamping is achieved, the problem of extended production cycle is solved, production efficiency and product quality are improved, and dimensional accuracy is ensured. Flexibility of the equipment.

CN222275101UActive Publication Date: 2024-12-31QINGDAO JINZEDING PACKAGING CO LTD
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Patent Information

Application Number
CN202421145267.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2024-12-31
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The existing pulp cradle production equipment needs to be uniformly cut and loaded on the pulp film in advance before stamping, resulting in a longer production cycle and reducing production speed and efficiency.

Method used

A pulp holder shaping device is designed, including a stamping device and a cutting assembly, and the edge cutting of the pulp film is cut through the pressing plate, cutting knife and pressing roller on the first conveyor device, and precise cutting is achieved in combination with a threaded rod and a waist groove. And the edges are treated through the dust cover and vacuum cleaner of the second conveyor device to reduce manual cleaning and waste blockage, while processing impurities through blanking holes to ensure that the product is flat.

Benefits of technology

The production cycle of pulp film is shortened, the production efficiency and product accuracy and qualification rate are improved, the scrap rate is reduced, and the freedom of the equipment is increased, so that the pulp tray of different sizes and specifications can be cope with pulp stents.

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Abstract

The utility model discloses paper pulp holder shaping equipment, relates to the technical field of paper holder production, and solves the problems that in the prior art, paper pulp films need to be uniformly cut and fed before stamping, the production period is prolonged, and the production speed of paper pulp holders is reduced. Paper pulp holder shaping equipment comprises a stamping device, a feeding assembly and a cutting assembly are sequentially arranged at one end of the stamping device, the cutting assembly comprises a first conveying device, the first conveying device is obliquely arranged, and two cutting assemblies are symmetrically connected to the first conveying device; the feeding assembly comprises a second conveying device, and the end of the second conveying device is connected with a pressing assembly. The stamping device comprises a working platform, a stamping assembly is connected to the upper portion of the working platform, an upper die is connected to the stamping assembly, and a lower die is connected to the working platform. The paper pulp film cutting device has the beneficial effects that edge cutting is completed in the process of conveying a paper pulp film through the first conveying belt, and the production period of the paper pulp film is shortened.
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Description

Technical Field

[0001] The utility model relates to the technical field of paper tray production, in particular to a paper pulp tray shaping device. Background Art

[0002] Paper trays are made of waste paper and are made through processes such as pulping, vacuum adsorption molding, and drying. They are environmentally friendly and recyclable products that do not pollute the environment. Traditional pulp molding is to allow the pulp to dry and shape naturally in the mold. This method has a long molding cycle, relatively low efficiency, and it is difficult to guarantee product accuracy.

[0003] Therefore, stamping forming is now mostly used. It only requires placing the dry pulp film in a stamping mold, and then using a stamping machine to quickly stamp the dried pulp film, so that the pulp film can be quickly shaped in the mold, greatly improving production efficiency and product quality stability, and improving product qualification rate.

[0004] When the punching machine is used to quickly punch the dried pulp film, the dried pulp film needs to be cut and trimmed according to the required size and shape, so as to ensure that the cut film size is accurate and the edge is flat. The current paper tray shaping device generally has a structure as described in a shaping device for paper tray production disclosed in patent application number "CN202223291034.X", including a working platform, a paper tray forming unit is fixedly connected to the outer surface of one side of the working platform, a buffer cavity is opened on the upper surface of one end of the working platform, and a discharge unit is arranged on the inner surface of the buffer cavity, and the discharge unit is arranged at a corresponding position directly below the paper tray forming unit; the paper tray forming unit includes a support mechanism and an energy-saving installation mechanism, and the inner side surface of the lower end of the support mechanism is fixedly connected to the outer surface of the working platform. However, before punching the pulp film, this utility model needs to uniformly cut the pulp film in advance and load it in sequence, thereby increasing the production cycle, reducing the production speed of the pulp tray, and the efficiency is relatively low.

[0005] Therefore, the utility model proposes a pulp support shaping device to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a pulp tray shaping device for solving the problem in the prior art that pulp films need to be uniformly cut and loaded before punching, which increases the production cycle and reduces the production speed of the pulp tray.

[0007] The technical solution adopted by the utility model to solve its technical problems is:

[0008] A pulp support shaping device comprises a punching device, one end of which is provided with a feeding assembly and a cutting assembly in sequence, the cutting assembly comprises a first conveying device, the first conveying device is arranged in an inclined manner, two groups of cutting assemblies are symmetrically connected to the first conveying device, the cutting assembly comprises a pressing plate, a cutting knife and a pressing roller, the pressing plate, the cutting knife and the pressing roller are arranged in sequence from outside to inside along the vertical direction of the first conveying device; the feeding assembly comprises a second conveying device, the end of the second conveying device is connected with a pressing assembly, the pressing assembly is connected to the second conveying device for upward and downward sliding via a screw rod; the punching device comprises a working platform, the upper part of the working platform is connected with a punching assembly, the upper mold is connected to the punching assembly, and the working platform is connected with a lower mold.

[0009] By adopting the above technical solution, the edge of the pulp film can be cut by a cutting knife, and there is no need to uniformly cut the pulp film in advance, which significantly shortens the production cycle of the pulp film and improves efficiency.

[0010] Furthermore, the pressing plate, cutting knife and pressing roller are all connected to the first conveying device through a connecting rod, a waist-shaped groove is provided on the connecting rod, and the pressing plate, cutting knife and pressing roller are respectively connected to threaded rods, and the threaded rods are all slidably connected in the waist-shaped groove, and nuts are threadedly connected on the threaded rods.

[0011] By adopting the above technical solution, pulp films of different sizes can be cut, thereby achieving precise cutting of the pulp films and ensuring the accuracy of the size.

[0012] Furthermore, the tail of the cutting knife is bent, and a collecting box is correspondingly arranged at the lower end of the first conveying device.

[0013] By adopting the above technical solution, the cut edges can be guided and then fall into a collection box for unified collection, thereby reducing manual cleaning and avoiding waste blockage.

[0014] Furthermore, the second conveying device is connected to a dust cover, the upper end of the dust cover is connected to a dust collector, and both ends of the dust cover are rotatably connected to pressing rollers.

[0015] By adopting the above technical solution, the pulp film after edge cutting can be vacuumed.

[0016] Furthermore, a plurality of material dropping holes are evenly arranged on the conveyor belt of the second conveying device.

[0017] By adopting the above technical solution, some impurities can fall through the drop holes, thereby avoiding the problem of unevenness of the pulp tray during the molding process, reducing the scrap rate in the production process, improving the pass rate, and thus improving production efficiency.

[0018] Furthermore, a positioning groove is provided on the working platform, and the lower mold is slidably connected in the positioning groove. A limiting assembly is arranged at the bottom of the positioning groove corresponding to the lower mold. The limiting assembly includes a first limiting block and a second limiting block. The first limiting block and the second limiting block are provided with guiding inclined surfaces on the side away from the lower mold. The first limiting block is connected to slide downwardly on the working platform through a first return spring, and the second limiting block is connected to slide downwardly on the working platform through a second return spring. A handle is connected between the first limiting block and the second limiting block.

[0019] By adopting the above technical solution, it is easy to replace the lower mold, so that it can correspond to the shaping of various pulp trays, thereby increasing the degree of freedom of the entire equipment.

[0020] Furthermore, the working platform is slidably connected to a limit plate.

[0021] By adopting the above technical solution, the position of the pulp film can be limited before punching.

[0022] In summary, compared with the prior art, the utility model has the following beneficial effects:

[0023] The utility model discloses that when the pulp film is conveyed by the first conveyor belt, the pressing plate presses the side of the pulp film, the pressing roller presses the middle of the pulp film, and then the cutting knife completes the cutting of the edge of the pulp film. There is no need to uniformly cut the pulp film in advance, which significantly shortens the production cycle of the pulp film and improves efficiency.

[0024] The utility model can change the distance between the pressing plate, the cutting knife and the pressing roller by the sliding connection of the threaded rod in the waist-shaped groove, and realize the movement of the pressing plate, the cutting knife and the pressing roller up and down by limiting the threaded rod with a nut, so that pulp films of different sizes can be cut accordingly, thereby realizing accurate cutting of the pulp film and ensuring the accuracy of the size. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a vertical schematic diagram of the utility model Figure 1 ;

[0026] Figure 2 This is a vertical schematic diagram of the utility model Figure 2 ;

[0027] Figure 3It is the front view of the utility model;

[0028] Figure 4 It is a top view of the utility model;

[0029] In the figure: 1. first conveying device; 2. pressing plate; 3. cutting knife; 4. pressing roller; 5. connecting rod; 6. waist-shaped groove; 7. threaded rod; 8. nut; 9. collecting box; 10. second conveying device; 11. pressing assembly; 12. screw rod; 13. dust cover; 14. vacuum cleaner; 15. pressing roller; 16. blanking hole; 17. working platform; 18. stamping assembly; 19. upper mold; 20. lower mold; 21. positioning groove; 22. first limit block; 23. second limit block; 24. first return spring; 25. second return spring; 26. handle; 27. limit plate. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0031] In this application, the directions or positional relationships indicated by the terms "upper", "inner", "outer", "middle", etc. are based on the directions or positional relationships shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific direction, or to be constructed and operated in a specific direction.

[0032] like Figure 1 and Figure 2As shown, a pulp support shaping device comprises a punching device, one end of which is provided with a feeding assembly and a cutting assembly in sequence, the cutting assembly comprises a first conveying device 1, the first conveying device 1 is arranged obliquely, two groups of cutting assemblies are symmetrically connected to the first conveying device 1, the cutting assembly comprises a pressing plate 2, a cutting knife 3 and a pressing roller 4, the pressing plate 2, the cutting knife 3 and the pressing roller 4 are arranged in sequence from the outside to the inside along the vertical direction of the first conveying device 1; before the pulp film is punched, the pulp film is conveyed by the first conveyor belt, the pressing plate 2 presses the side of the pulp film, the pressing roller 4 presses the middle of the pulp film, and then the cutting knife 3 completes the edge cutting of the pulp film, and there is no need to uniformly cut the pulp film in advance, which significantly shortens the production cycle of the pulp film and improves the efficiency. At the same time, the pressing plate 2, the cutting knife 3 and the pressing roller 4 are connected to the first conveying device 1 through a connecting rod 5, and a waist-shaped groove 6 is provided on the connecting rod 5. The pressing plate 2, the cutting knife 3 and the pressing roller 4 are respectively connected with a threaded rod 7, and the threaded rod 7 is slidably connected in the waist-shaped groove 6. The threaded rod 7 is threadedly connected with a nut 8. The distance between the pressing plate 2, the cutting knife 3 and the pressing roller 4 can be changed by the sliding connection of the threaded rod 7 in the waist-shaped groove 6, and the pressing plate 2, the cutting knife 3 and the pressing roller 4 can be moved up and down by the limit of the threaded rod 7 by the nut 8, so that pulp films of different sizes can be cut, thereby realizing accurate cutting of pulp films and ensuring the accuracy of size. The tail of the cutting knife 3 is bent, and a collection box 9 is correspondingly arranged at the lower end of the first conveying device 1. After the edge of the pulp film is cut, the curved setting at the tail of the cutting knife 3 can guide the cut edge, and then it falls into the collection box 9 for unified collection, which reduces manual cleaning and avoids waste blockage.

[0033] like Figure 3 and Figure 4As shown, the feeding assembly includes a second conveying device 10, and a pressing assembly 11 is connected to the end of the second conveying device 10, and the pressing assembly 11 is connected to the second conveying device 10 by a screw rod 12. Before the pulp film is punched, the pulp film is conveyed on the second conveying device 10, and then the pressing assembly 11 presses the pulp film, which ensures the consistency of the thickness of the pulp film and avoids the warping or deformation of the edge position, thereby ensuring the product quality of the pulp support and making its performance uniform. At the same time, the pressing assembly 11 can be moved up and down by the screw rod 12, and then the pressing assembly 11 can be adjusted according to pulp films of different specifications. A dust cover 13 is connected to the second conveying device 10, and a dust collector 14 is connected to the upper end of the dust cover 13. Pressing rollers 15 are rotatably connected to the two ends of the dust cover 13. A plurality of blanking holes 16 are evenly opened on the conveyor belt of the second conveying device 10. The pulp film after edge cutting can be vacuumed, and the pressing roller 15 can fix the pulp film. At the same time, some impurities can fall through the drop holes 16, thereby avoiding the problem of unevenness of the pulp support during the forming process, reducing the scrap rate in the production process, improving the qualified rate, and thus improving the production efficiency.

[0034] like Figure 3As shown, the punching device includes a working platform 17, a punching assembly 18 is connected above the working platform 17, an upper mold 19 is connected to the punching assembly 18, and a lower mold 20 is connected to the working platform 17. A limit plate 27 is slidably connected to the working platform 17. Then the second conveying device 10 conveys the pulp film to the working platform 17, and then the limit plate 27 limits the position of the pulp film, and then the punching assembly 18 drives the upper mold 19 to move downward, thereby realizing the punching of the pulp film. A positioning groove 21 is provided on the working platform 17, and the lower mold 20 is slidably connected in the positioning groove 21. A limiting assembly is provided at the bottom of the positioning groove 21 corresponding to the lower mold 20. The limiting assembly includes a first limiting block 22 and a second limiting block 23. The first limiting block 22 and the second limiting block 23 are provided with a guiding inclined surface on the side away from the lower mold 20. The first limiting block 22 is connected to the working platform 17 for sliding upward and downward movement through a first return spring 24, and the second limiting block 23 is connected to the working platform 17 for sliding upward and downward movement through a second return spring 25. A handle 26 is connected between the first limiting block 22 and the second limiting block 23. Then, the handle 26 moves downward, and the first limiting block 22 and the second limiting block 23 release the limiting of the lower mold 20, so that the lower mold 20 can be replaced by sliding, and then it can correspond to the shaping of various pulp trays, thereby increasing the degree of freedom of the entire device. When installing the lower mold 20, the mold drives the first limit block 22 and the second limit block 23 to move downward through the guiding slope. After the lower mold 20 is installed, the first limit block 22 rebounds through the first return spring 24, and the second limit block 23 rebounds through the second return spring 25, saving manpower.

[0035] The working process of the utility model is:

[0036] First, the pulp film is conveyed by the first conveyor belt, and then the pressing plate 2 presses the side of the pulp film, the pressing roller 4 presses the middle of the pulp film, and then the cutting knife 3 completes the cutting of the edge of the pulp film, and the curved setting of the tail of the cutting knife 3 can guide the cut edge, and then fall into the collection box 9 for unified collection, and the cut pulp film falls into the second conveying device 10 for conveyance, the vacuum cleaner 14 vacuums the pulp film after the edge cutting, the pressing roller 15 can fix the pulp film, and at the same time, some impurities fall through the blanking hole 16, and then the pressing component 11 presses the pulp film to ensure the consistency of the thickness of the pulp film and avoid warping or deformation of the edge position, and then the second conveying device 10 conveys the pulp film to the working platform 17, the limiting plate 27 limits the position of the pulp film, and then the stamping component 18 drives the upper mold 19 to move downward, thereby realizing the stamping of the pulp film.

Claims

1. A pulp support shaping device, comprising a punching device, characterized in that: A feeding assembly and a cutting assembly are sequentially arranged at one end of the punching device, the cutting assembly comprising a first conveying device (1), the first conveying device (1) being arranged in an inclined manner, two groups of cutting assemblies being symmetrically connected to the first conveying device (1), the cutting assembly comprising a pressing plate (2), a cutting knife (3) and a pressing roller (4), the pressing plate (2), the cutting knife (3) and the pressing roller (4) being sequentially arranged from the outside to the inside along the vertical direction of the first conveying device (1); the feeding assembly comprises a second conveying device (10), the end of the second conveying device (10) being connected to a pressing assembly (11), the pressing assembly (11) being connected to the second conveying device (10) by means of a screw rod (12) so as to slide up and down; the punching device comprises a working platform (17), the upper part of the working platform (17) being connected to a punching assembly (18), the punching assembly (18) being connected to an upper mold (19), and the working platform (17) being connected to a lower mold (20).

2. A pulp support shaping device according to claim 1, characterized in that: The pressing plate (2), the cutting knife (3) and the pressing roller (4) are connected to the first conveying device (1) via a connecting rod (5), the connecting rod (5) is provided with a waist-shaped groove (6), the pressing plate (2), the cutting knife (3) and the pressing roller (4) are respectively connected with a threaded rod (7), the threaded rod (7) is slidably connected in the waist-shaped groove (6), and the threaded rod (7) is threadedly connected with a nut (8).

3. A pulp support shaping device according to claim 2, characterized in that: The tail of the cutting knife (3) is arranged in a curved shape, and a collecting box (9) is correspondingly arranged at the lower end of the first conveying device (1).

4. The pulp support shaping device according to claim 1, characterized in that: The second conveying device (10) is connected to a dust cover (13), the upper end of the dust cover (13) is connected to a dust collector (14), and both ends of the dust cover (13) are rotatably connected to pressing rollers (15).

5. A pulp support shaping device according to claim 4, characterized in that: A plurality of material dropping holes (16) are evenly arranged on the conveyor belt of the second conveying device (10).

6. The pulp support shaping device according to claim 1, characterized in that: The working platform (17) is provided with a positioning groove (21), and the lower mold (20) is slidably connected in the positioning groove (21). A limiting assembly is arranged at the bottom of the positioning groove (21) corresponding to the lower mold (20), and the limiting assembly comprises a first limiting block (22) and a second limiting block (23). The first limiting block (22) and the second limiting block (23) are provided with guiding inclined surfaces on the side away from the lower mold (20). The first limiting block (22) is slidably connected to the working platform (17) up and down through a first return spring (24), and the second limiting block (23) is slidably connected to the working platform (17) up and down through a second return spring (25). A handle (26) is connected between the first limiting block (22) and the second limiting block (23).

7. A pulp support shaping device according to claim 6, characterized in that: A limit plate (27) is slidably connected to the working platform (17).