Traction device for non-excavation repair of underground pipeline
By using structures such as moving wheels, camera components and electric push rods in the pipeline repair device, the problems of unknown internal conditions of the pipeline and large friction of the pull rope are solved, achieving more efficient repair effects and equipment service life.
Patent Information
- Application Number
- CN202420494834.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-14
AI Technical Summary
During the pipeline repair process, the internal situation of the pipe is unknown and the draw rope is very friction with the wall, resulting in poor repair results and increased energy consumption, which may lead to damage to the draw rope.
A traction device including a moving wheel, a camera assembly, a hoist, a draw rope, a limit ring, a limit plate and a rotating seat is designed. The position and angle of the draw rope are adjusted through a hydraulic rod and an electric push rod to reduce friction and utilize the The HD camera and wireless transmission module monitor the internal conditions of the pipeline in real time to ensure that the draw rope is in the center and reduce friction.
It effectively reduces the impact of complex environment inside the pipeline on the repair effect, reduces the friction between the pull rope and the wall, and improves the repair efficiency and equipment life.
Smart Images

Figure CN222277883U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline repair traction devices, in particular to a traction device for trenchless repair of underground pipelines. Background Art
[0002] Trenchless repair of underground pipelines refers to the technology of repairing underground pipelines directly from the inside without excavation. It generally includes the following steps: (1) draining water from the damaged pipeline; (2) cleaning the sludge in the pipeline, with a focus on cleaning the damaged part of the pipeline; (3) using professional instruments to detect the damage; (4) repairing with a practical resin coating layer; (5) UV curing the repair resin; (6) conducting in-pipe inspection after construction; and (7) acceptance after water is turned on. The specific operation is to dig a first working well and a second working well on the ground at both ends of the channel to be repaired, respectively, set up a traction device near the first working well, set up a repair device in the second working well, and set up a resin coating device on the repair device. The traction device pulls the repair device through the channel to be repaired and then reaches the first working well through a pull rod, and then performs UV curing. In this way, the pipeline is repaired.
[0003] When the internal conditions of a general pipeline repair traction device are unknown, it is easily affected by the complex internal environment of the pipeline, resulting in poor repair results. At the same time, when the device is pulling the repair material, the friction between the pull rope and the wall is large, which not only increases energy consumption but may also cause damage to the pull rope.
[0004] Therefore, it is particularly important to design a traction device for trenchless repair of underground pipelines to change the above technical defects and improve overall practicality. Utility Model Content
[0005] The utility model aims to provide a traction device for trenchless repair of underground pipelines to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A traction device for trenchless repair of underground pipelines, comprising a main body, wherein four corners of the bottom end of the main body are provided with moving wheels, a support plate is provided inside the main body, four corners of the bottom end of the support plate are provided with hydraulic rods, an output end of the hydraulic rod is provided with an insertion rod, a camera assembly is provided at the top of the support plate, a winch is provided on one side of the camera assembly, a pull rope is provided on the outside of the winch, a limit ring is provided on the outside of the pull rope, a locking hoop is provided on one side of the limit ring, a first electric push rod is symmetrically provided on the outside of the limit ring, a limit plate is provided on the output end of the first electric push rod, a positioning ring is provided on one end of the pull rope, a second electric push rod is symmetrically provided on the outside of the positioning ring, and a pressing plate is provided on the output end of the second electric push rod;
[0008] A rotating seat is arranged on one side of the exterior of the main body, a rotating rod is arranged inside the rotating seat, a fixing ring is arranged on one side of the rotating rod, a plurality of positioning holes are arranged on the fixing ring, and the rotating rod is connected to a fixed pulley.
[0009] As a preferred solution of the utility model, a battery and a control panel are provided inside the main body, the battery and the control panel are electrically connected, and the control panel is electrically connected to the hydraulic rod, the camera assembly, the first electric push rod, the second electric push rod, and the winch.
[0010] As a preferred solution of the utility model, the camera assembly includes a high-definition camera, a lighting device, and a wireless transmission module, and a hollow handle is provided on the top of the main body.
[0011] As a preferred solution of the utility model, the winch is driven by a motor and can control the retraction and extension speed and strength of the pull rope to meet the needs of different repair operations, and one end of the pull rope is fixedly connected to the winch.
[0012] As a preferred solution of the utility model, the limiting ring is used in conjunction with a locking hoop to prevent the limiting ring from falling off, and a non-slip pad is provided on one side of the pressure plate.
[0013] As a preferred solution of the utility model, the rotating seat is fixedly connected to the main body, the angle of the fixed pulley can be changed by adjusting the rotating rod, a mounting hole is provided on one side of the rotating seat, and the position of the fixed ring and the rotating seat is fixed by a threaded rod.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, a traction device for trenchless repair of underground pipelines is set up, and the structure of moving wheels, camera components, winches, pull ropes, limit rings, limit plates, and positioning rings is utilized. The device is placed into the internal entrance of the pipeline to be repaired through the hollow handle, and then the moving wheels and the camera components are started to explore the internal situation of the pipeline. If blockage is found, it is cleaned at the exit. At the same time, when the device moves along the pipeline to the exit, the device is taken out, and the second electric push rod is used to drive the pressure plate to expand, support and connect the repair material, adjust the first electric push rod and the limit plate, avoid friction between the pull rope and the wall, ensure that the pull rope is always in the center position without deviation, adjust the angle of the rotating rod to change the angle of the fixed pulley, and fix the fixing ring with a threaded rod to ensure that the pull rope is smooth and reduce friction, so as to solve the problem that when the internal situation of the pipeline is unknown, it is easy to be affected by the complex environment inside the pipeline, resulting in poor repair effect. At the same time, when the device pulls the repair material, the friction between the pull rope and the wall is large, which not only increases energy consumption, but also may cause damage to the pull rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a planar structural diagram of the utility model as a whole;
[0017] Figure 2 It is a schematic diagram of the overall components of the utility model;
[0018] Figure 3 It is a specific structural schematic diagram of the rotating seat assembly of the utility model.
[0019] In the figure: 1. main body; 2. moving wheel; 3. support plate; 301. hydraulic rod; 302. plug rod; 4. camera assembly; 5. winch; 501. pull rope; 502. limit ring; 503. locking hoop; 504. first electric push rod; 505. limit plate; 506. positioning ring; 507. second electric push rod; 508. pressure plate; 6. rotating seat; 601. rotating rod; 602. fixing ring; 603. positioning hole; 604. fixed pulley. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0021] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively with reference to the relevant drawings below. Several embodiments of the utility model are given. However, the utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0022] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the technical field of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0024] For examples, see Figure 1-3 , the utility model provides a technical solution:
[0025] A traction device for trenchless repair of underground pipelines, comprising a main body 1, wherein four corners of the bottom end of the main body 1 are provided with moving wheels 2, a support plate 3 is provided inside the main body 1, four corners of the bottom end of the support plate 3 are provided with hydraulic rods 301, an output end of the hydraulic rod 301 is provided with an insertion rod 302, a top end of the support plate 3 is provided with a camera assembly 4, a side of the camera assembly 4 is provided with a winch 5, a pull rope 501 is provided outside the winch 5, a limit ring 502 is provided outside the pull rope 501, and a locking hoop 503 is provided on one side of the limit ring 502 A first electric push rod 504 is symmetrically arranged on the outside of the limiting ring 502, a limiting plate 505 is arranged on the output end of the first electric push rod 504, a positioning ring 506 is arranged on one end of the pull rope 501, a second electric push rod 507 is symmetrically arranged on the outside of the positioning ring 506, a pressing plate 508 is arranged on the output end of the second electric push rod 507, a rotating seat 6 is arranged on one side of the main body 1, a rotating rod 601 is arranged on the inside of the rotating seat 6, a fixing ring 602 is arranged on one side of the rotating rod 601, and a plurality of fixing rings are arranged on the fixing ring 602 The positioning hole 603 is connected to the rotating rod 601, and the hollow handle is hooked with a hook lock to place it into the internal entrance of the pipe to be repaired, or it can be placed by hand, and then the moving wheel 2 and the camera assembly 4 are started to explore the situation inside the pipe. If there is a blockage, it can be cleaned at the exit. When the device moves to the exit, the device is extracted in the same way. In this process, the winch 5 is also working, and the limit ring 502 is bound with the pull rope 501 and taken out from the exit. The positioning ring 506 is at the entrance, and the pull rope 501 is located inside the pipe. The second electric push rod 507 drives the pressure plate 508 to expand outward to support the repair material. At the same time, after adjusting the position of the limit ring 502 at the exit, the first electric push rod 504 is used to drive the limit plate 505 to contact the wall to avoid friction between the pull rope 501 and the pipe and the wall. At the same time, the angle of the rotating rod 601 can be rotated to adjust the angle of the fixed pulley 604, and then the position of the fixing ring 602 is fixed by the threaded rod. This step is also to avoid friction of the pull rope 501.
[0026] The main body 1 is provided with a battery and a control panel, which are electrically connected to each other, and the control panel is electrically connected to the hydraulic rod 301, the camera assembly 4, the first electric push rod 504, the second electric push rod 507, and the winch 5, which is convenient for opening and closing components. The camera assembly 4 includes a high-definition camera, a lighting device, and a wireless transmission module. The top of the main body 1 is provided with a hollow handle for easy placement of the device. The winch 5 is driven by a motor and can control the speed and strength of the pull rope 501 to meet the needs of different repair operations. , and one end of the pull rope 501 is fixedly connected to the winch 5, which is convenient for pulling the repair device. The limit ring 502 is used in conjunction with the locking hoop 503 to prevent the limit ring 502 from falling off. A non-slip pad is provided on one side of the pressure plate 508 to facilitate separation from the repair device at the back. The rotating seat 6 is fixedly connected to the main body 1. The fixed pulley 604 can change the angle of the fixed pulley 604 by adjusting the rotating rod 601. A mounting hole is provided on one side of the rotating seat 6. The fixed ring 602 and the rotating seat 6 are fixed in position by a threaded rod to avoid friction with the pull rope 501.
[0027] The working process of the utility model is as follows: when using the traction device for trenchless repair of underground pipelines, firstly, the hollow handle is hooked with a hook lock to place it into the internal entrance of the pipeline to be repaired or by hand, and then the moving wheel 2 and the camera assembly 4 are started to explore the situation inside the pipeline. If there is a blockage, it can be cleaned at the exit. When the device moves to the exit, the device is extracted in the same way. During this process, the winch 5 is also working. The limit ring 502 and the pull rope 501 are bound together and taken out from the exit, and then the device is fixed by the insertion rod 302. The position of the limit ring 502 is adjusted at the outlet, and the first electric push rod 504 is used to drive the limit plate 505 to contact the wall to avoid friction between the pull rope 501 and the pipe and the wall. At the same time, the angle of the rotating rod 601 can be rotated to adjust the angle of the fixed pulley 604, and then the position of the fixing ring 602 is fixed by the threaded rod. This step is also to avoid friction between the pull rope 501.
[0028] The moving wheels, hydraulic rods, camera components, winches, locking hoop and electric push rods used in the utility model are existing known electrical equipment and can be directly purchased and used on the market. Their structures, circuits, and control principles are all existing known technologies. Therefore, the structures, circuits, and control principles of the moving wheels, hydraulic rods, camera components, winches, locking hoop and electric push rods are not described in detail here.
[0029] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A traction device for trenchless repair of underground pipelines, comprising a main body (1), characterized in that: The four corners of the bottom end of the main body (1) are provided with moving wheels (2); a support plate (3) is provided inside the main body (1); hydraulic rods (301) are provided at the four corners of the bottom end of the support plate (3); an insertion rod (302) is provided at the output end of the hydraulic rod (301); a camera assembly (4) is provided at the top end of the support plate (3); a winch (5) is provided on one side of the camera assembly (4); a pull rope (501) is provided on the outside of the winch (5); and a limiter (501) is provided on the outside of the pull rope (501). A ring (502), a locking hoop (503) is provided on one side of the limiting ring (502), a first electric push rod (504) is symmetrically provided on the outside of the limiting ring (502), a limiting plate (505) is provided on the output end of the first electric push rod (504), a positioning ring (506) is provided on one end of the pull rope (501), a second electric push rod (507) is symmetrically provided on the outside of the positioning ring (506), and a pressure plate (508) is provided on the output end of the second electric push rod (507); A rotating seat (6) is provided on one side of the exterior of the main body (1), a rotating rod (601) is provided inside the rotating seat (6), a fixing ring (602) is provided on one side of the rotating rod (601), a plurality of positioning holes (603) are provided on the fixing ring (602), and the rotating rod (601) is connected to a fixed pulley (604).
2. The traction device for trenchless repair of underground pipelines according to claim 1 is characterized in that: A battery and a control panel are provided inside the main body (1), the battery and the control panel are electrically connected, and the control panel is electrically connected to the hydraulic rod (301), the camera assembly (4), the first electric push rod (504), the second electric push rod (507), and the winch (5).
3. The traction device for trenchless repair of underground pipelines according to claim 1 is characterized in that: The camera assembly (4) comprises a high-definition camera, a lighting device, and a wireless transmission module, and a hollow handle is provided at the top of the main body (1).
4. The traction device for trenchless repair of underground pipelines according to claim 1 is characterized in that: The hoist (5) is driven by a motor and can control the retraction and extension speed and strength of the pull rope (501) to meet the needs of different repair operations, and one end of the pull rope (501) is fixedly connected to the hoist (5).
5. The traction device for trenchless repair of underground pipelines according to claim 1 is characterized by: The limiting ring (502) is used in conjunction with the locking hoop (503) to prevent the limiting ring (502) from falling off, and a non-slip pad is provided on one side of the pressing plate (508).
6. The traction device for trenchless repair of underground pipelines according to claim 1, characterized in that: The rotating seat (6) is fixedly connected to the main body (1); the angle of the fixed pulley (604) can be changed by adjusting the rotating rod (601); a mounting hole is provided on one side of the rotating seat (6); and the fixed ring (602) and the rotating seat (6) are fixed in position by a threaded rod.