Integrated lubrication station

Abstract

The utility model provides an integrated lubrication station, which belongs to the technical field of mechanical device lubrication and comprises an oil tank, the oil tank is provided with a top cover, an opening at the lower end of the oil tank is connected with an oil filling pump, the oil filling pump is placed on a sliding device, the sliding device is located inside a metal cabinet, and a top cover plate of the metal cabinet can be opened. The lubrication station is provided with a liquid level monitoring device, the liquid level monitoring device is a weighing sensor, an automatic oil injection hole is formed in the side face, corresponding to an oil outlet in an oil injection pump, of the metal cabinet, and hanging rings are installed at the four corners of the top of the metal cabinet. The integrated lubrication station can provide protection for the oil pump and the oil tank and improve the automation degree of oil injection work.

Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical device lubrication, in particular to an integrated lubrication station. Background Art

[0002] As an important auxiliary equipment of the production line, the lubrication station is of great significance to ensure the operation of heavy-load components such as bearings, ensure the stability of equipment operation, and improve product yield. Considering the space utilization rate of the plant, the oil tanks and oil injection pumps configured in the lubrication station are close to the production line at this stage, and are directly exposed to the production environment without effective protection. At the same time, the equipment is heavy and difficult to move during maintenance, and there is a lack of monitoring means for the oil level in the tank. Summary of the invention

[0003] The technical problem to be solved by the utility model is to realize that a lubrication station is placed in an independent cabinet, has an oil tank oil quantity monitoring and alarm function and is convenient for quick movement of the oil tank and the oil injection pump during maintenance. In view of the shortcomings of the existing technology, an integrated lubrication station is provided.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0005] An integrated lubrication station includes an oil tank, which is equipped with a top cover and a lower opening connected to an oil filling pump. The oil filling pump is placed on a sliding device, and the sliding device is located inside a metal cabinet. The top cover of the metal cabinet can be opened. The lubrication station is provided with a liquid level monitoring device. A controller is installed on one side of the metal cabinet and is electrically connected to the liquid level monitoring device. An automatic oil filling hole is opened on the side of the metal cabinet corresponding to the oil outlet on the oil filling pump, and lifting rings are installed at the four corners of the top of the metal cabinet.

[0006] Furthermore, the sliding device includes slide rails, a mounting frame, bolts and a handle on both sides, the mounting frame is installed on the slide rails, the oil injection pump is connected to the mounting frame through the bolts at the bottom, and the handle is connected to the mounting frame.

[0007] Furthermore, three sides of the metal cabinet where the controller is not installed are installed with detachable door bodies, and the door bodies are connected to the metal cabinet through a rotating lock.

[0008] Furthermore, a non-slip pad is installed at the bottom of the metal cabinet.

[0009] Furthermore, the metal cabinet is connected to the cover plate via a hinge, the lower end of the support rod is inserted into the end of the groove of the metal cabinet, and the upper end is inserted into the hole reserved in the cover plate.

[0010] Furthermore, the liquid level monitoring device uses a weighing sensor, an ultrasonic sensor, a laser sensor, a float sensor or a travel switch to monitor the amount of remaining lubricating oil in the oil tank.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] Compared with the prior art, the utility model provides an integrated lubrication station, which places the oil tank filling pump on a slide in a cabinet, installs three detachable doors on the side, and adds anti-slip pads and a controller connected to a liquid level monitoring device to monitor the remaining oil in the tank in real time, thereby ensuring the safety, working stability and maintenance convenience of the lubrication station. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the structure of Embodiment 1 of the present utility model;

[0014] Figure 2 This is a schematic diagram of the structure of Embodiment 2 of the present utility model;

[0015] Figure 3 This is a schematic diagram of the structure of Embodiment 3 of the present utility model;

[0016] Figure 4 This is a schematic diagram of the structure of Embodiment 4 of the present utility model;

[0017] Figure 5 This is a schematic diagram of the structure of Embodiment 5 of the present utility model;

[0018] Figure 6 This is a schematic diagram of the structure of Embodiment 6 of the present utility model;

[0019] Figure 7 This is a schematic diagram of the structure of Example 7 of the utility model.

[0020] Among them, 1-oil tank, 101-top cover, 2-oil pump, 201-oil outlet, 3-sliding device, 301-slide rail, 302-mounting frame, 303-bolt, 304-handle, 4-metal cabinet, 401-automatic oil filling hole, 402-detachable door body, 403-rotating lock, 404-anti-slip pad, 405-cover plate, 406-hinge, 407-support rod, 408-weighing sensor, 409-ultrasonic sensor, 410-laser sensor, 411-float sensor, 412-travel switch, 5-controller, 6-lifting ring. DETAILED DESCRIPTION

[0021] In order to better understand the present invention, the content of the present invention is further clearly described below in conjunction with the embodiments, but the protection content of the present invention is not limited to the following embodiments. In the following description, a large number of specific details are given in order to provide a more thorough understanding of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without one or more of these details.

[0022] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] In the present invention, unless otherwise clearly specified and limited, the terms such as "connection" shall be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a direct connection, or an indirect connection through an intermediate medium, or it may be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] Example 1

[0025] See also Figure 1 An integrated lubrication station comprises an oil tank 1, the top of the oil tank 1 is provided with a cover plate closed by a buckle, the lower part of the oil tank 1 is connected to an oil filling pump 2, the oil filling pump 2 is placed on a sliding device 3, the lubrication station is provided with a liquid level monitoring device, the liquid level monitoring device is a weighing sensor 408, a controller 5 is installed on one side of the metal cabinet (4), the weighing sensor 408 is a YZC-320C manufactured by Luohe Anrun Equipment Co., Ltd., and is installed on the mounting frame 302, the detection head is connected to the oil filling pump 2 Bottom contact, the main function is to convert the pressure signal into an electrical signal and transmit it to the controller 5. When the weight of the lubricating oil is lower than the preset value, an alarm will be triggered. The oil outlet 201 is connected to the equipment to be lubricated using a pipeline through the automatic oil filling hole 401 on the side of the metal cabinet 4. A detachable door body 402 is installed on the three sides of the metal cabinet 4. The detachable door body 402 is fixed to the metal cabinet 4 by a rotating lock 403. The foot pad 404 is installed at the bottom of the metal cabinet 4, and the hanging ring is installed at the four corners of the top of the metal cabinet 4.

[0026] The technical solution provided in the embodiment of the present application improves the safety of the equipment by placing the oil tank and the oil filling pump in a metal box, thereby preventing the untidy appearance caused by dust and other debris spilled on the surface of the equipment when the lubricating oil is manually added to the lubrication station through the oil tank top cover. The sliding device and the detachable doors on the three sides of the metal cabinet improve the convenience of transferring and repairing the oil filling pump and the oil tank. The remaining oil amount in the oil tank can be determined by detecting the weight, so that the material of the oil tank does not need to be restricted to light-transmitting materials. At the same time, the introduction of alarm means can simplify the workload of workers' line patrol and improve the overall operating stability of the production line. The installation of foot pads improves the stability of the lubrication station. The setting of the lifting ring on the top of the metal box makes the lubrication station easy to transport and install.

[0027] Example 2

[0028] See also Figure 2 The integrated lubrication station of the embodiment of the utility model is different from that of embodiment 1 in that:

[0029] The sliding device includes two slide rails 301 , a mounting frame 302 , bolts 303 and a handle 304 . The mounting frame is installed on the slide rails. The oil injection pump 2 is connected to the mounting frame 302 via the bolts 303 at the bottom. The handle 304 is connected to the mounting frame 302 .

[0030] The technical solution provided in the present application ensures that the oil injection pump is reliably connected to the outer metal box through bolts, mounting brackets and slide rails. The handle connected to the mounting bracket can conveniently drag the mounting bracket in and out of the metal box, thereby simplifying the difficulty of maintenance and inspection of the internal facilities of the lubrication station.

[0031] Example 3

[0032] See also Figure 3 The metal cabinet 4 is connected to the top cover plate 405 of the metal cabinet through a hinge 406, the lower end of the support rod 407 is inserted into the end of the groove of the metal cabinet 4, and the upper end is inserted into the hole reserved in the cover plate 405, so that the top cover plate 405 of the metal cabinet can be opened.

[0033] The technical solution provided in the present application ensures that when the lubrication station is in a small space, lubricating oil can still be added to the oil tank and equipment can be repaired normally. The fixed-length support rod simplifies the structure and has good economy compared to the hydraulic support.

[0034] Example 4

[0035] See also Figure 4 The integrated lubrication station of the embodiment of the utility model is different from that of embodiment 1 in that:

[0036] In this embodiment, the liquid level detection device is an ultrasonic sensor 409, specifically CY-02-1000 of Luohe Anrun Equipment Co., Ltd., which is installed on the top cover 101. Its main function is to convert the ultrasonic signal fed back by the oil level into an electrical signal and transmit it to the controller 5. When the liquid level is lower than the preset value, an alarm will be triggered.

[0037] Example 5

[0038] See also Figure 5 The integrated lubrication station of the embodiment of the utility model is different from that of embodiment 1 in that:

[0039] In this embodiment, the liquid level detection device is a laser sensor 410, which adopts TY-01-1000 of Luohe Anrun Equipment Co., Ltd. and is installed on the top cover 101. Its main function is to convert the laser signal reflected by the oil surface into an electrical signal and transmit it to the controller 5. When the liquid level is lower than the preset value, an alarm will be triggered.

[0040] Example 6

[0041] See also Figure 6 The integrated lubrication station of the embodiment of the utility model is different from that of embodiment 1 in that:

[0042] In this embodiment, the liquid level detection device is a float sensor 411, which adopts FQ-1-1000 produced by Luohe Anrun Equipment Co., Ltd. and is installed on the inner wall of the oil barrel 1. Its main function is to utilize the height of the float to change with the height of the lubricating oil liquid level to convert the height value into an electrical signal according to a preset corresponding relationship and transmit it to the controller 5. When the liquid level is lower than the preset value, an alarm will be triggered.

[0043] Example 7

[0044] See also Figure 7 The integrated lubrication station of the embodiment of the utility model is different from that of embodiment 1 in that:

[0045] In this embodiment, the liquid level detection device is a travel switch 412, which adopts YL-1-1000 produced by Luohe Anrun Equipment Co., Ltd. and is installed at the minimum warning line of the lubricating oil height on the inner wall of the oil barrel 1. Its main function is that when the lubricating oil level is lower than the preset minimum warning line height, the side pressure acting on the travel switch 412 disappears. At this time, the travel switch 412 will send an electrical signal to the controller 5 to trigger an alarm.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Other modifications or equivalent substitutions made to the technical solution of the utility model by ordinary technicians in this field should be included in the scope of the claims of the utility model as long as they do not depart from the spirit and scope of the technical solution of the utility model.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be subject to various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An integrated lubrication station, characterized in that: The invention comprises an oil tank (1), wherein the oil tank (1) is provided with a top cover (101) and the lower end opening is connected to an oil filling pump (2), wherein the oil filling pump (2) is placed on a sliding device (3), wherein the sliding device (3) is located inside a metal cabinet (4), wherein a top cover (405) of the metal cabinet can be opened, and a liquid level monitoring device is provided at the lubrication station, wherein a controller (5) is installed on one side of the metal cabinet (4) and is electrically connected to the liquid level monitoring device, wherein an automatic oil filling hole (401) is opened on the side of the metal cabinet (4) corresponding to an oil outlet (201) on the oil filling pump (2), and lifting rings (6) are installed at the four corners of the top of the metal cabinet (4).

2. An integrated lubrication station according to claim 1, characterized in that: The sliding device (3) comprises slide rails (301) on both sides, a mounting frame (302), bolts (303) and a handle (304); the mounting frame (302) is mounted on the slide rails (301); the oil injection pump (2) is connected to the mounting frame (302) via the bolts (303) at the bottom; and the handle (304) is connected to the mounting frame (302).

3. An integrated lubrication station according to claim 1, characterized in that: The three sides of the metal cabinet (4) where the controller (5) is not installed are installed with detachable door bodies (402), and the detachable door bodies (402) are connected to the metal cabinet (4) via a rotating lock (403).

4. An integrated lubrication station according to claim 1, characterized in that: An anti-slip pad (404) is installed at the bottom of the metal cabinet (4).

5. An integrated lubrication station according to claim 1, characterized in that: The metal cabinet (4) is connected to the cover plate (405) via a hinge (406); the lower end of the support rod (407) is inserted into the end of the groove of the metal cabinet (4), and the upper end is inserted into the hole reserved in the cover plate (405).

6. An integrated lubrication station according to claim 1, characterized in that: The liquid level monitoring device uses a weighing sensor (408), an ultrasonic sensor (409), a laser sensor (410), a float sensor (411) or a travel switch (412) to monitor the amount of remaining lubricating oil in the oil tank (1).

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