Integrated reflector, vehicle lamp optical system, vehicle lamp assembly and vehicle

By splitting the low beam and high beam functions in the integrated mirror, the problems of large lateral size and high manufacturing cost of the reflector are solved, and the vehicle lighting optical system with simple structure and low cost can be realized effectively. The low beam and far-range system can be realized Light function.

CN222278307UActive Publication Date: 2024-12-31HASCO VISION TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202323570364.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-26
Publication Date
2024-12-31
Estimated Expiration
2033-12-26

AI Technical Summary

Technical Problem

In the prior art, the reflective vehicle lighting optical system has problems such as excessive lateral size of the integrated mirror and high manufacturing cost of split mirrors.

Method used

An integrated reflector is designed, including a low-beam reflection cavity, a first high-beam reflection cavity and a second high-beam reflection cavity. Through the arrangement of the cavity in the horizontal and vertical directions, the division of low-beam and high-beam functions is achieved, thereby reducing the Small overall lateral dimensions and reduce manufacturing costs.

Benefits of technology

It realizes a vehicle lighting optical system with simple structure and low manufacturing cost, which can effectively realize low beam and high beam functions, reduce the lateral size of the reflector, improve the flexibility of the shape layout and control of manufacturing cost.

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Abstract

The utility model discloses an integrated reflector, an automobile lamp optical system, an automobile lamp assembly and an automobile, and relates to the technical field of automobile lighting. The integrated reflector comprises a low-beam reflection cavity, a first high-beam reflection cavity and a second high-beam reflection cavity, the first high-beam reflection cavity is arranged on one side of the low-beam reflection cavity in the horizontal direction, and the second high-beam reflection cavity is arranged on the side, away from the light source, of the low-beam reflection cavity in the vertical direction. According to the integrated reflecting mirror, the vehicle lamp optical system, the vehicle lamp assembly and the vehicle, the problems that the transverse size of an integrated reflecting mirror is large, and the manufacturing cost of a split reflecting mirror is high can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile lighting, and in particular to an integrated reflector, a headlight optical system, a headlight assembly and a vehicle. Background Art

[0002] The existing headlight optical systems are generally divided into reflective and projective types. Among them, the reflective optical system is widely used in low-end models due to its low manufacturing cost. The reflective optical system can realize functions such as low beam, high beam, matrix high beam and corner light.

[0003] Traditional reflective optical systems want to achieve high and low beam functions mainly through the following two forms: one is to use multiple split reflectors, including low beam reflectors and high beam reflectors. The multiple reflectors are independent of each other and dimmed separately. In this case, the design of each light type can be optimized, and the performance is better. At the same time, it can also ensure that the size of a single reflector is not too large, which is convenient for controlling injection molding deformation. However, in terms of manufacturing cost, the use of multiple separate reflectors will increase the manufacturing cost to a certain extent; the other is to use an integrated reflector, that is, the low beam and high beam functions are integrated into one reflector. In this case, there is a disadvantage that the lateral size of the reflector is too large, there are too many restrictions on the layout requirements of the shape, and it is also not conducive to the control of injection molding deformation. Utility Model Content

[0004] The utility model aims to provide an integrated reflector, a headlight optical system, a headlight assembly and a vehicle, which can solve the problems of large lateral dimensions of the integrated reflector and high manufacturing costs of the split reflector.

[0005] The embodiment of the utility model is achieved as follows:

[0006] In a first aspect of an embodiment of the utility model, an integrated reflector is provided, comprising a low beam reflector cavity, a first high beam reflector cavity and a second high beam reflector cavity, wherein the first high beam reflector cavity is arranged at one side of the low beam reflector cavity in the horizontal direction, and the second high beam reflector cavity is arranged at a side of the low beam reflector cavity away from a light source in the vertical direction. The integrated reflector can solve the problems of large lateral dimensions of an integrated reflector and high manufacturing costs of a split reflector.

[0007] Optionally, a lower boundary of the first high-beam reflection cavity is flush with a lower boundary of the second high-beam reflection cavity.

[0008] Optionally, a distance between a focus of the second high-beam reflection cavity and a focus of the low-beam reflection cavity along a depth direction is greater than or equal to 10 mm.

[0009] Optionally, the low-beam reflection cavity includes at least one, and when the low-beam reflection cavity includes a plurality of low-beam reflection cavities, the plurality of low-beam reflection cavities are arranged sequentially along a depth direction.

[0010] The second aspect of the embodiment of the utility model provides a headlight optical system, including a light source and the above-mentioned integrated reflector, wherein the light source includes a low beam light source, a first high beam light source and a second high beam light source, wherein the low beam light source is arranged correspondingly to the low beam reflection cavity of the integrated reflector, the first high beam light source is arranged correspondingly to the first high beam reflection cavity of the integrated reflector, and the second high beam light source is arranged correspondingly to the second high beam reflection cavity of the integrated reflector. The integrated reflector can solve the problem of large lateral dimensions of the integrated reflector and high manufacturing cost of the split reflector.

[0011] Optionally, when the low-beam reflection cavity includes a plurality, the low-beam light sources include a plurality, and the plurality of low-beam light sources correspond one-to-one to the plurality of low-beam reflection cavities.

[0012] Optionally, a circuit board is further included, and the low-beam light source, the first high-beam light source and the second high-beam light source are all arranged on the circuit board.

[0013] Optionally, a heat sink is further included, and the heat sink is arranged on a side of the light source away from the integrated reflector.

[0014] The third aspect of the embodiment of the utility model provides a vehicle lamp assembly, comprising the above vehicle lamp optical system. The integrated reflector can solve the problem of large lateral dimensions of the integrated reflector and high manufacturing cost of the split reflector.

[0015] A fourth aspect of the embodiment of the utility model provides a vehicle, comprising the above-mentioned vehicle lamp assembly. The integrated reflector can solve the problem of large lateral dimensions of the integrated reflector and high manufacturing cost of the split reflector.

[0016] The beneficial effects of the embodiments of the utility model include:

[0017] The integrated reflector includes a low beam reflection cavity, a first high beam reflection cavity and a second high beam reflection cavity. When the low beam reflection area of ​​the integrated reflector is arranged, the integrated reflector includes at least one low beam reflection cavity, so that a low beam light shape is formed through the low beam reflection cavity, so that the vehicle light optical system can realize the low beam function; when the high beam reflection area of ​​the integrated reflector is arranged, the high beam light shape is divided into two parts, namely, a high beam widening part and a high beam bright spot. The integrated reflector includes at least one first high beam reflection cavity and at least one second high beam reflection cavity. The first high beam reflection cavity is arranged on one side of the low beam reflection cavity in the horizontal direction, so that a high beam widening part of the high beam light shape is formed through the first high beam reflection cavity. The second high beam reflection cavity is arranged on the side of the low beam reflection cavity away from the light source in the vertical direction, so that a high beam bright spot part of the high beam light shape is formed through the second high beam reflection cavity, so that the vehicle light optical system can realize the high beam function. Compared with the split reflector in the prior art, since the headlight optical system has one and only one reflective component (i.e., an integrated reflector), the headlight optical system has the advantage of a simple structure, which can reduce the manufacturing cost of the headlight optical system; compared with the integrated reflector in the prior art, since the integrated reflector arranges part of the high beam reflection area (i.e., the second high beam reflection cavity) on one side of the low beam reflection area (i.e., the low beam reflection cavity) along the vertical direction, the overall lateral size of the integrated reflector can be reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 A three-dimensional diagram of a vehicle light optical system provided by an embodiment of the utility model;

[0020] Figure 2 A front view of a vehicle light optical system provided by an embodiment of the utility model;

[0021] Figure 3 A cross-sectional view of a headlight optical system provided by an embodiment of the utility model along a horizontal direction;

[0022] Figure 4 A cross-sectional view of a headlight optical system provided by an embodiment of the utility model along a vertical direction;

[0023] Figure 5 A schematic diagram of the distribution of light sources in a headlight optical system provided by an embodiment of the utility model;

[0024] Figure 6 A schematic diagram of the low beam light path of a vehicle light optical system provided by an embodiment of the utility model;

[0025] Figure 7 A schematic diagram of the high beam light path of a vehicle light optical system provided by an embodiment of the utility model;

[0026] Figure 8 A schematic diagram of a low beam light shape formed by a low beam reflection cavity provided in an embodiment of the utility model;

[0027] Fig. 9 A schematic diagram of a high beam widening formed by a first high beam reflection cavity provided in an embodiment of the utility model;

[0028] Fig.10 A schematic diagram of a high beam bright spot formed by a second high beam reflection cavity provided in an embodiment of the utility model;

[0029] Fig.11 This is a schematic diagram of the overlapping low beam light pattern and high beam light pattern provided in an embodiment of the utility model.

[0030] Icons: 100-headlight optical system; 10-light source; 11-low beam light source; 12-first high beam light source; 13-second high beam light source; 20-integrated reflector; 21-low beam reflection cavity; 22-first high beam reflection cavity; 23-second high beam reflection cavity; 30-circuit board; 40-heat sink. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.

[0032] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0034] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0035] In addition, the terms "horizontal", "vertical" and the like do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0036] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] Please refer to Figures 1 to 11 The embodiment of the present application provides a headlight optical system 100, including a light source 10 and an integrated reflector 20. The light emitted by the light source 10 is emitted toward the integrated reflector 20, and is reflected to the target projection area by the integrated reflector 20. The headlight optical system 100 can form a high beam light shape and a low beam light shape in one reflector (i.e., the integrated reflector 20), so that the headlight optical system 100 can achieve high and low beam functions. Since the headlight optical system 100 has only one reflective component (i.e., the integrated reflector 20), and the headlight optical system 100 does not have a complex dimming alignment structure, the headlight optical system 100 has the advantage of a simple structure, which can greatly increase the diversity of spatial layout, and can also reduce the manufacturing cost of the headlight optical system 100.

[0038] Specifically, Figure 5 As shown, the light source 10 includes a low beam light source 11, a first high beam light source 12 and a second high beam light source 13. Figure 1 and Figure 2As shown, the integrated reflector 20 includes a low beam reflection cavity 21, a first high beam reflection cavity 22 and a second high beam reflection cavity 23, the low beam light source 11 is arranged correspondingly to the low beam reflection cavity 21 of the integrated reflector 20, the first high beam light source 12 is arranged correspondingly to the first high beam reflection cavity 22 of the integrated reflector 20, and the second high beam light source 13 is arranged correspondingly to the second high beam reflection cavity 23 of the integrated reflector 20. Among them, the light source 10 can be an LED light source 10.

[0039] It should be noted that the light source 10 is a plurality of dispersed light sources 10 corresponding to the plurality of (including low beam and high beam) reflection cavities of the integrated reflector 20 , respectively. Therefore, the actual number of the light sources 10 corresponds to the actual number of the reflection cavities of the integrated reflector 20 . Among them, since the low beam light source 11 is correspondingly arranged with the low beam reflection cavity 21 of the integrated reflector 20, the light emitted by the low beam light source 11 can be emitted toward the low beam reflection cavity 21 of the integrated reflector 20, and reflected to the target projection area through the low beam reflection cavity 21 of the integrated reflector 20; similarly, since the first high beam light source 12 is correspondingly arranged with the first high beam reflection cavity 22 of the integrated reflector 20, the light emitted by the first high beam light source 12 can be emitted toward the first high beam reflection cavity 22 of the integrated reflector 20, and reflected to the target projection area through the first high beam reflection cavity 22 of the integrated reflector 20; similarly, since the second high beam light source 13 is correspondingly arranged with the second high beam reflection cavity 23 of the integrated reflector 20, the light emitted by the second high beam light source 13 can be emitted toward the second high beam reflection cavity 23 of the integrated reflector 20, and reflected to the target projection area through the second high beam reflection cavity 23 of the integrated reflector 20.

[0040] Regarding the actual number of the low beam light sources 11, the first high beam light sources 12 and the second high beam light sources 13, technical personnel in this field should be able to make reasonable selections and designs based on actual conditions. It is only necessary to make the actual number of the low beam light sources 11 correspond to the actual number of the low beam reflection cavities 21, the actual number of the first high beam light sources 12 correspond to the actual number of the first high beam reflection cavities 22, and the actual number of the second high beam light sources 13 correspond to the actual number of the second high beam reflection cavities 23. No specific restrictions are made here.

[0041] Specifically, Figures 1 to 4 As shown, the integrated reflector 20 includes a low beam reflection cavity 21, a first high beam reflection cavity 22 and a second high beam reflection cavity 23. The first high beam reflection cavity 22 is arranged at one side of the low beam reflection cavity 21 in the horizontal direction, the second high beam reflection cavity 23 is arranged at a side of the low beam reflection cavity 21 away from the light source 10 in the vertical direction, and the second high beam reflection cavity 23 is arranged in front of or behind the low beam reflection cavity 21 in the depth direction. The integrated reflector 20 can solve the problems of large lateral dimensions of the integrated reflector 20 and high manufacturing costs of the split reflector.

[0042] It should be noted that if Figure 6 and Figure 8 As shown, when the low beam reflection area of ​​the integrated reflector 20 is arranged, the integrated reflector 20 includes at least one low beam reflection cavity 21, so that the low beam light shape is formed through the low beam reflection cavity 21, so that the vehicle light optical system 100 can realize the low beam function; Figure 7 , Fig. 9 and Fig.10 As shown, when arranging the high beam reflection area of ​​the integrated reflector 20, the high beam light shape is divided into two parts: a high beam widening and a high beam bright spot. Therefore, the integrated reflector 20 includes at least one first high beam reflection cavity 22 and at least one second high beam reflection cavity 23. The first high beam reflection cavity 22 is arranged on one side of the low beam reflection cavity 21 in the horizontal direction (the left side or the right side, the left side is taken as an example for explanation in the accompanying drawings) to form the high beam widening part of the high beam light shape through the first high beam reflection cavity 22, and the second high beam reflection cavity 23 is arranged on the side of the low beam reflection cavity 21 in the vertical direction away from the light source 10 (the light source 10 is on the upper side and the second high beam reflection cavity 23 is on the lower side in the illustrated orientation) to form the high beam bright spot part of the high beam light shape through the second high beam reflection cavity 23, so that the vehicle light optical system 100 can realize the high beam function.

[0043] To sum up, compared with the split reflector in the prior art, since the headlight optical system 100 has one and only one reflective component (i.e., the integrated reflector 20), the headlight optical system 100 has the advantage of simple structure, which can reduce the manufacturing cost of the headlight optical system 100; compared with the integrated reflector in the prior art, since the integrated reflector 20 arranges part of the high beam reflection area (i.e., the second high beam reflection cavity 23) on one side of the low beam reflection area (i.e., the low beam reflection cavity 21) along the vertical direction, the overall lateral size of the integrated reflector 20 can be reduced.

[0044] Alternatively, if Figure 1 and Figure 2 As shown, in this embodiment, the lower boundary of the first high beam reflection cavity 22 is flush with the lower boundary of the second high beam reflection cavity 23 to improve the integrity and consistency of the appearance of the integrated reflector 20. Of course, in other embodiments, the lower boundary of the first high beam reflection cavity 22 is staggered with the lower boundary of the second high beam reflection cavity 23, and those skilled in the art should be able to make reasonable selections and designs according to actual conditions.

[0045] like Figure 5As shown, when the second high-beam reflection cavity 23 is arranged at the lower side of the low-beam reflection cavity 21 in the vertical direction, the high-beam reflection surface of the second high-beam reflection cavity 23 is prone to generate stray light. In order to solve the above problem, in this embodiment, the distance between the focus of the second high-beam reflection cavity 23 (i.e., the layout position of the second high-beam light source 13) and the focus of the low-beam reflection cavity 21 (i.e., the layout position of the low-beam light source 11) in the depth direction is greater than or equal to 10mm. For example, the distance can be 10mm, 11mm, 12mm or 15mm, etc. Those skilled in the art should be able to make reasonable selections and designs according to actual conditions, and no specific restrictions are made here.

[0046] like Figure 6 As shown, in this way, the high beam reflection surface of the second high beam reflection cavity 23 can effectively avoid the reflection of the low beam light, and can ensure that there is no stray light formed by the high beam reflection area (i.e., the second high beam reflection cavity 23) on the upper side of the low beam cut-off line, thereby solving the problem that when the second high beam reflection cavity 23 is arranged on the lower side of the low beam reflection cavity 21 in the vertical direction, the high beam reflection surface of the second high beam reflection cavity 23 is prone to generate stray light.

[0047] Alternatively, if Figure 1 and Figure 3 As shown, the low beam reflection cavity 21 includes at least one, and when the low beam reflection cavity 21 includes multiple low beam reflection cavities, the multiple low beam reflection cavities 21 are sequentially arranged along the depth direction. Figure 3 and Figure 5 As shown, correspondingly, when there are multiple low-beam reflection cavities 21, there are also multiple low-beam light sources 11, and the multiple low-beam light sources 11 correspond one-to-one to the multiple low-beam reflection cavities 21. In addition, the first high-beam light source 12 corresponds to the first high-beam reflection cavity 22, and the second high-beam light source 13 corresponds to the second high-beam reflection cavity 23, respectively.

[0048] Alternatively, if Figure 5 As shown, the headlight optical system 100 further includes a circuit board 30 , on which the low beam light source 11 , the first high beam light source 12 and the second high beam light source 13 are all arranged, so that the headlight optical system 100 can be controlled by the circuit board 30 for both short and long distance lighting.

[0049] Alternatively, if Figure 2 As shown, the vehicle light optical system 100 further includes a heat sink 40, which is disposed on a side of the light source 10 away from the integrated reflector 20. The heat sink 40 may be an integral forged metal, and is used to effectively dissipate heat for the light source 10.

[0050] The embodiment of the present application further provides a vehicle lamp assembly, including the above vehicle lamp optical system 100. Since the structure and beneficial effects of the vehicle lamp optical system 100 have been described in detail in the above embodiments, they will not be described again here.

[0051] The embodiment of the present application further provides a vehicle, comprising the above-mentioned vehicle lamp assembly. Since the structure and beneficial effects of the vehicle lamp assembly have been described in detail in the above-mentioned embodiment, they will not be described in detail here.

[0052] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

[0053] It should also be noted that the various specific technical features described in the above specific embodiments can be combined in any suitable manner without contradiction. In order to avoid unnecessary repetition, the present utility model will not further describe various possible combinations.

Claims

1. An integrated reflector, characterized in that: It comprises a low beam reflection cavity, a first high beam reflection cavity and a second high beam reflection cavity. The first high beam reflection cavity is arranged at one side of the low beam reflection cavity along the horizontal direction, and the second high beam reflection cavity is arranged at the side of the low beam reflection cavity away from the light source along the vertical direction.

2. The integrated reflector according to claim 1, characterized in that: The lower boundary of the first high-beam reflection cavity is flush with the lower boundary of the second high-beam reflection cavity.

3. The integrated reflector according to claim 1, characterized in that: A distance between a focus of the second high-beam reflection cavity and a focus of the low-beam reflection cavity along a depth direction is greater than or equal to 10 mm.

4. The integrated reflector according to claim 1, characterized in that: The low-beam reflection cavity includes at least one. When the low-beam reflection cavity includes a plurality of low-beam reflection cavities, the plurality of low-beam reflection cavities are arranged in sequence along the depth direction.

5. A vehicle light optical system, characterized in that: It includes a light source and the integrated reflector according to any one of claims 1 to 4, the light source includes a low beam light source, a first high beam light source and a second high beam light source, the low beam light source is arranged corresponding to the low beam reflection cavity of the integrated reflector, the first high beam light source is arranged corresponding to the first high beam reflection cavity of the integrated reflector, and the second high beam light source is arranged corresponding to the second high beam reflection cavity of the integrated reflector.

6. The vehicle light optical system according to claim 5, characterized in that: When the low-beam reflection cavity includes a plurality of low-beam light sources, the plurality of low-beam light sources correspond one-to-one to the plurality of low-beam reflection cavities.

7. The vehicle light optical system according to claim 5, characterized in that: It also includes a circuit board, and the low-beam light source, the first high-beam light source and the second high-beam light source are all arranged on the circuit board.

8. The vehicle light optical system according to claim 5, characterized in that: A heat sink is also included, and the heat sink is arranged on a side of the light source away from the integrated reflector.

9. A vehicle lamp assembly, characterized in that: A vehicle light optical system comprising any one of claims 5 to 8.

10. A vehicle, characterized in that: Including the vehicle lamp assembly as described in claim 9.

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