Rapid cooling device for pellets
By designing a rapid cooling device for pellet mines, using the combined technology of motor drive and air flow rotation of the chiller, the automatic transportation and efficient cooling of pellet mines are achieved, solving the problems of high operating costs and safety accident risks in the existing technology, reducing the risk of pellet mines Energy consumption and maintenance costs.
Patent Information
- Application Number
- CN202420906000.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-28
AI Technical Summary
The existing pellet ore cooling device has high operating costs, high mechanical energy consumption and complex structure, which increases maintenance costs and may cause water to react with the pellet ore surface to cause explosion, increasing the risk of safety accidents.
A rapid cooling device including a housing, a cooling mechanism, a driving mechanism and a conveying mechanism is designed to realize automatic transmission and cooling of pellet mines through intermittent transmission of motor, half gear, gear and round rod, and use a cooler and air pipe. The airflow rotation enhances the cooling effect and performs a second cooling through a water cooling device.
It reduces mechanical energy consumption and maintenance costs, improves cooling efficiency, avoids the inefficient cooling efficiency caused by direct accumulation of pellet ore, and achieves safe and efficient cooling of pellet ore.
Smart Images

Figure CN222279351U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cooling devices, in particular to a rapid cooling device for pelletized ore. Background Art
[0002] Pelletizing is a method of artificial block raw materials. It is a process of converting powdered materials into physical properties and chemical composition that can meet the requirements of the next step of processing. During the pelletizing process, the material not only undergoes physical properties such as density, porosity, shape, size and mechanical strength due to rolling into balls and dense particles, but more importantly, chemical and physicochemical properties such as chemical composition, reducibility, expansion, high-temperature reduction softening, low-temperature reduction softening, and melting ratios occur, which improves the metallurgical properties of the material.
[0003] In the prior art, when the temperature of the pellets is high and water cooling is directly performed, it is easy to cause water to react with the surface of the pellets, thereby causing the pellets to explode, thereby increasing the frequency of safety accidents. In response to the above problem, the application number is: 202310845284.3, which discloses a pellet cooling device, which includes a shell, support columns are fixedly installed at the four corners of the bottom surface of the shell, a rotating disk is provided on the top surface of the shell, a protective cover is provided on the outer circular wall surface of the rotating disk, and a discharge pipe is fixedly installed on one side of the shell; a cooling component, which is arranged inside the shell and used to cool the pellets;
[0004] However, after reading the above patent documents, the following problems are found: when in use, it is necessary to drive through the cooperation of the motor, the first electric push rod and the second electric push rod. Although this process has a good cooling effect, it requires a set of huge cooling equipment, has the disadvantages of high operating costs, large mechanical energy consumption, complex structure and increased maintenance costs, which needs to be improved. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes a rapid cooling device for pelletized ore.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A rapid cooling device for pellets comprises a shell, a cooling mechanism, a driving mechanism, a conveying mechanism and a circular plate, wherein a circular plate is rotatably connected in the shell, a plurality of grooves are formed on the circular plate, a cooling mechanism is provided at the bottom of the shell, the cooling mechanism corresponds to two of the plurality of grooves, a driving mechanism is provided at the bottom of the shell, the driving mechanism is connected to the circular plate, a conveying mechanism is provided on the shell, the conveying mechanism corresponds to one of the plurality of grooves, the driving mechanism comprises a motor, a half gear, a gear and a round rod, a motor is fixedly mounted at the bottom of the shell, and the coordinated design of the circular plate, the driving mechanism, the conveying mechanism and the cooling mechanism not only improves the cooling effect on the pellets, but also reduces the mechanical energy consumption and maintenance cost, and enables the pellets to be cooled in an orderly manner, avoiding the inefficiency of the cooling assembly caused by direct accumulation, thereby improving the cooling efficiency.
[0008] Specifically, a half gear is fixedly connected to the output end of the motor, a gear is meshed on the half gear, a round rod is fixedly connected to the gear, one end of the round rod is fixedly connected to the circular plate, and the half gear is driven by the motor to rotate and intermittently transmit with the gear, so that the gear drives the round rod to rotate intermittently, and the round rod drives the circular plate to rotate intermittently, and the circular plate is made to move the pellets intermittently through the action of the plurality of grooves, thereby achieving the purpose of automatically conveying the pellets.
[0009] Specifically, the cooling mechanism includes an air cooler and an air pipe. The air cooler is fixedly installed on the bottom of the shell. The air outlet of the air cooler is sealed and connected to two air pipes. One end of the two air pipes passes through the shell and is flush with the inner wall of the shell. Through the action of the cooling mechanism, the first cooling of the pellets can be achieved. In this process, since the two air pipes deviate from the center of the pellets by a certain distance, the airflow discharged from the two air pipes causes the pellets to rotate in the corresponding groove, thereby improving the cooling effect on the pellets.
[0010] Specifically, the conveying mechanism includes a fixed frame and a material guide pipe. A groove 2 is opened on the shell, and a material guide pipe is embedded in the groove 2. A fixed frame is fixedly sleeved on the material guide pipe, and the fixed frame is fixedly connected to the shell. The pellets to be cooled are placed in the material guide pipe, and at the same time, the pellets move downward by gravity and fall into the corresponding groove 1. Since the pellets at the bottom block the rest of the pellets, the pellets slide into the corresponding groove 1 in turn, thereby achieving the effect of automatically placing the pellets in the groove 1.
[0011] Specifically, pellets are arranged in the guide pipe and the multiple grooves, the multiple grooves are adapted to the multiple pellets, and the multiple pellets are respectively contacted and connected with the guide pipe, the circular plate and the shell, so as to limit the pellets and move the pellets.
[0012] Specifically, a discharge port is provided on the shell, and the discharge port corresponds to one of the multiple grooves. A guide plate is fixedly installed on the shell, and the guide plate corresponds to the discharge port, for discharging the pellets after cooling and facilitating the next step of work.
[0013] Specifically, a bearing is fixedly mounted on the shell, and the inner wall of the bearing is fixedly sleeved on the round rod to facilitate the rotation of the round rod. A slope is provided on the shell, and the slope corresponds to the discharge port and the guide plate to facilitate the discharge of the pelletized ore.
[0014] Specifically, a water cooling device is provided on the shell, and the water cooling device corresponds to one of the plurality of grooves, and is used for performing a second cooling on the pelletized ore, which is the prior art and will not be described in detail.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] (1) The utility model provides a rapid cooling device for pellets. Through the coordinated design of the driving mechanism and the conveying mechanism, the pellets can be intermittently conveyed and automatically placed in a groove.
[0017] (2) The utility model provides a rapid cooling device for pellets, which can realize the first cooling of the pellets through the action of the cooling mechanism. During this process, since the two air pipes are offset from the center of the pellets by a certain distance, the airflow discharged through the two air pipes causes the pellets to rotate in the corresponding grooves, thereby improving the cooling effect on the pellets. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following will briefly introduce the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and the structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions that can be implemented in the utility model, so they have no technical substantive significance, and any structural modification, change in proportional relationship or adjustment of size.
[0019] Figure 1This is a schematic diagram of the three-dimensional structure of a rapid cooling device for pelletized ore proposed by the utility model;
[0020] Figure 2 This is a schematic diagram of the main structure of a rapid cooling device for pelletized ore proposed by the utility model;
[0021] Figure 3 This is a side structural schematic diagram of a rapid cooling device for pelletized ore proposed by the utility model;
[0022] Figure 4 The utility model is a schematic diagram of a top view of the structure of a rapid cooling device for pelletized ore.
[0023] In the figure: 1. shell; 2. round plate; 3. air cooler; 4. air pipe; 5. motor; 6. half gear; 7. gear; 8. round rod; 9. fixing frame; 10. material guide pipe; 11. discharge port; 12. groove 1; 13. material guide plate; 14. pellet ore; 15. water cooling device. DETAILED DESCRIPTION
[0024] The following is a specific embodiment of the present invention. People familiar with the technology can easily understand the other advantages and functions of the present invention from the contents disclosed in this specification. Obviously, the described embodiment is a part of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] Reference Figure 1-4 A rapid cooling device for pellets comprises a shell 1, a cooling mechanism, a driving mechanism, a conveying mechanism and a circular plate 2, wherein the shell 1 is rotatably connected with the circular plate 2, the circular plate 2 is provided with a plurality of grooves 12, the bottom of the shell 1 is provided with a cooling mechanism, the cooling mechanism corresponds to two of the plurality of grooves 12, the bottom of the shell 1 is provided with a driving mechanism, the driving mechanism is connected to the circular plate 2, the shell 1 is provided with a conveying mechanism, the conveying mechanism corresponds to one of the plurality of grooves 12, the driving mechanism comprises a motor 5, a half gear 6, a gear 7 and a round rod 8, the bottom of the shell 1 is fixedly mounted with the motor 5, through the coordinated design of the circular plate 2, the driving mechanism, the conveying mechanism and the cooling mechanism, not only the cooling effect on the pellets is improved, but also the mechanical energy consumption and maintenance cost are reduced, and the pellets 14 can be cooled in an orderly manner, avoiding the inefficiency of the cooling assembly caused by direct accumulation, thereby improving the cooling efficiency.
[0026] In this embodiment, a half gear 6 is fixedly connected to the output end of the motor 5, a gear 7 is meshed with the half gear 6, a round rod 8 is fixedly connected to the gear 7, and one end of the round rod 8 is fixedly connected to the circular plate 2. The half gear 6 is driven by the motor 5 to rotate and intermittently transmit with the gear 7, so that the gear 7 drives the round rod 8 to rotate intermittently, and the round rod 8 drives the circular plate 2 to rotate intermittently. At the same time, the circular plate 2 makes the pellet 14 move intermittently through the action of the plurality of grooves 12, thereby achieving the purpose of automatically conveying the pellet 14.
[0027] In this embodiment, the cooling mechanism includes an air cooler 3 and an air pipe 4. The air cooler 3 is fixedly installed at the bottom of the shell 1. The air outlet end of the air cooler 3 is sealed and connected to two air pipes 4. One end of the two air pipes 4 passes through the shell 1 and is flush with the inner wall of the shell 1. Through the action of the cooling mechanism, the first cooling of the pellet 14 can be achieved. In this process, since the two air pipes 4 deviate from the center of the pellet 14 by a certain distance, the air flow discharged from the two air pipes 4 causes the pellet 14 to rotate in the corresponding groove 12, thereby improving the cooling effect of the pellet 14.
[0028] In this embodiment, the conveying mechanism includes a fixed frame 9 and a guide pipe 10. A groove 2 is opened on the shell 1, and the guide pipe 10 is embedded in the groove 2. The guide pipe 10 is fixedly sleeved with a fixed frame 9, and the fixed frame 9 is fixedly connected to the shell 1. The pellets 14 to be cooled are placed in the guide pipe 10, and at the same time, the pellets 14 move downward by gravity and fall into the corresponding groove 12. Due to the blocking effect of the pellets 14 at the bottom on the remaining pellets 14, the pellets 14 slide into the corresponding groove 12 one by one, thereby achieving the effect of automatically placing the pellets 14 in the groove 12.
[0029] In this embodiment, pellets 14 are provided in the guide tube 10 and the multiple grooves 12, and the multiple grooves 12 are adapted to the multiple pellets 14. The multiple pellets 14 are respectively contacted and connected with the guide tube 10, the circular plate 2 and the shell 1, so as to facilitate the limiting of the pellets 14 and the movement of the pellets 14.
[0030] In this embodiment, a discharge port 11 is opened on the shell 1, and the discharge port 11 corresponds to one of the multiple grooves 12. A guide plate 13 is fixedly installed on the shell 1, and the guide plate 13 corresponds to the discharge port 11, which is used to discharge the pellets 14 after cooling and facilitate the next step of work.
[0031] In this embodiment, a bearing is fixedly installed on the shell 1, and the inner wall of the bearing is fixedly sleeved on the round rod 8 to facilitate the rotation of the round rod 8. A slope is opened on the shell 1, and the slope corresponds to the discharge port 11 and the guide plate 13 to facilitate the discharge of the pelletized ore 14.
[0032] In this embodiment, a water cooling device 15 is provided on the shell 1, and the water cooling device 15 corresponds to one of the plurality of grooves 12, and is used for performing a second cooling on the pellet 14, which is the prior art and will not be described in detail.
[0033] Working principle: when in use, first put the pellet 14 to be cooled into the guide tube 10, and at the same time, the pellet 14 moves downward by gravity and falls into the corresponding groove 12. Since the pellet 14 at the bottom blocks the rest of the pellets 14, the pellets 14 slide into the corresponding grooves 12 one by one, thereby achieving the effect of automatically placing the pellets 14 into the grooves 12; the half gear 6 is driven by the motor 5 to rotate and intermittently transmit with the gear 7, so that the gear 7 drives the round rod 8 to rotate intermittently, and the round rod 8 drives the circular plate 2 to rotate intermittently, and the circular plate 2 makes the pellet 14 move intermittently through the action of multiple grooves 12, thereby achieving the purpose of automatically conveying the pellet 14; when the pellet to be cooled moves to the position corresponding to the two air pipes 4, the cold air is passed through the cold air The function of the machine 3 is to discharge the cooling airflow from the two air pipes 4 and act on the corresponding pellets 14, thereby realizing the first cooling of the pellets 14. In this process, since the two air pipes 4 deviate from the center of the pellets 14 by a certain distance, the airflow discharged from the two air pipes 4 causes the pellets 14 to rotate in the corresponding grooves 12, thereby improving the cooling effect of the pellets 14; then, through the intermittent driving of the driving mechanism, the pellets 14 are moved to the position of the water cooling device 15, so that the water cooling device 15 cools the pellets 14 for the second time; thereafter, through the intermittent driving of the driving mechanism, the cooled pellets 14 are moved to the position of the discharge port 11, and the pellets 14 are automatically discharged from the discharge port 11 through the action of the slope on the shell 1.
[0034] The technical progress achieved by the utility model compared with the prior art is that through the coordination of various components, not only the cooling effect of the pellets is improved, but also the mechanical energy consumption and maintenance costs are reduced, and the pellets 14 can be cooled in an orderly manner, avoiding the inefficiency of the cooling components caused by direct accumulation, thereby improving the cooling efficiency and being more practical.
Claims
1. A rapid cooling device for pelletized ore, characterized in that: The invention comprises a shell (1), a cooling mechanism, a driving mechanism, a conveying mechanism and a circular plate (2); the shell (1) is rotatably connected with a circular plate (2); the circular plate (2) is provided with a plurality of grooves (12); the bottom of the shell (1) is provided with a cooling mechanism; the cooling mechanism corresponds to two of the plurality of grooves (12); the bottom of the shell (1) is provided with a driving mechanism; the driving mechanism is connected to the circular plate (2); the shell (1) is provided with a conveying mechanism; the conveying mechanism corresponds to one of the plurality of grooves (12); the driving mechanism comprises a motor (5), a half gear (6), a gear (7) and a round rod (8); the bottom of the shell (1) is fixedly mounted with a motor (5).
2. The rapid cooling device for pelletized ore according to claim 1, characterized in that: The output end of the motor (5) is fixedly connected to a half gear (6), the half gear (6) is meshingly connected to a gear (7), the gear (7) is fixedly connected to a round rod (8), and one end of the round rod (8) is fixedly connected to the circular plate (2).
3. The rapid cooling device for pelletized ore according to claim 1, characterized in that: The cooling mechanism comprises an air cooler (3) and an air pipe (4); the air cooler (3) is fixedly mounted on the bottom of the shell (1); an air outlet of the air cooler (3) is sealedly connected to two air pipes (4); one end of each of the two air pipes (4) passes through the shell (1) and is flush with the inner wall of the shell (1).
4. The rapid cooling device for pelletized ore according to claim 1, characterized in that: The conveying mechanism comprises a fixing frame (9) and a material guide tube (10); a second groove is provided on the shell (1); the material guide tube (10) is embedded in the second groove; a fixing frame (9) is fixedly sleeved on the material guide tube (10); and the fixing frame (9) is fixedly connected to the shell (1).
5. The rapid cooling device for pelletized ore according to claim 4, characterized in that: The guide tube (10) and the plurality of grooves (12) are each provided with pellets (14); the plurality of grooves (12) are each adapted to fit the plurality of pellets (14); and the plurality of pellets (14) are respectively in contact and connection with the guide tube (10), the circular plate (2) and the shell (1).
6. The rapid cooling device for pellets according to claim 5, characterized in that: The shell (1) is provided with a discharge port (11), the discharge port (11) corresponding to one of the plurality of grooves (12), and the shell (1) is fixedly provided with a guide plate (13), the guide plate (13) corresponding to the discharge port (11).
7. The rapid cooling device for pelletized ore according to claim 6, characterized in that: A bearing is fixedly mounted on the housing (1), and the inner wall of the bearing is fixedly sleeved on the round rod (8). A slope is provided on the housing (1), and the slope corresponds to the discharge port (11) and the guide plate (13).
8. The rapid cooling device for pelletized ore according to claim 1, characterized in that: The shell (1) is provided with a water cooling device (15), and the water cooling device (15) corresponds to one of the grooves (12) among the plurality of grooves (12).