Novel high-speed contourgraph
By using the clamping mechanism of driving motor, disc and arc-shaped clamping plate in the contour instrument, the problems of object clamping instability and dimensional adaptability are solved, and the high-precision detection of the high-speed contour instrument is achieved.
Patent Information
- Application Number
- CN202420419980.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing contour instruments are unstable during the detection process, which easily leads to position deviation, and is difficult to adapt to the detection of objects of different sizes, resulting in measurement errors and accuracy problems.
A new high-speed profiler was designed, using a driving motor to drive the disc rotation and screw movement, combining the clamping mechanism of arc-shaped clamping plates and adjustment screws to achieve flexible adjustment of the annular clamping of objects and the position of probes to ensure that Object stability and accurate detection.
Through the ring motion and clamping of arc-shaped clamps, the object is ensured to be stable and fixed, and the probe position is adjusted to adapt to objects of different sizes, significantly reducing measurement errors and improving detection accuracy.
Smart Images

Figure CN222279676U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of profilers, in particular to a novel high-speed profiler. Background Art
[0002] A profilometer is a device that measures and records the shape, outline or curve of an object. By placing the object and scanning it with a detection probe, the shape of the object can be detected.
[0003] In the process of detecting an object, it is necessary to position the object to prevent it from moving and causing detection errors. For example, Chinese patent CN214372302U discloses a contour measuring instrument, including a workbench, both ends of the workbench are fixed with end plates, a first sliding rod is fixed between the end plates, one end of the end plates is fixedly embedded with a first bearing, a first screw rod is fixed between the first bearings, a first slider is slidingly sleeved on the outer wall of the first sliding rod, a first motor is fixedly provided on the outer wall of the end plate at one end, the rotating shaft of the first motor is fixedly connected to the first screw rod, and a lifting assembly is fixed on the first slider. Beneficial effects: the object to be detected can be clamped and fixed, so that the object is not easy to move during the detection process, the measurement error can be greatly reduced, and the object can be driven to rotate, so that the contour measurement from different directions of the object can be facilitated.
[0004] In the above technical scheme, the object is clamped and fixed by a clamp to ensure its stability, but the position of the detection probe remains unchanged, and a comprehensive detection is performed by adjusting the position of the clamped object, which makes the object move easily and cause unstable clamping, thereby causing the object position to shift. In the process of detecting objects of different sizes, it is necessary to adjust the distance between the detection probe and the object to facilitate the detection of the surface of larger objects. In view of this, the utility model proposes a new high-speed profilometer. Utility Model Content
[0005] 1. Technical issues to be solved
[0006] In view of the deficiencies of the prior art, the utility model provides a novel high-speed profiler to solve the problems raised in the above background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new type of high-speed profiler, comprising a workbench, two fixed rods fixed on the top of the workbench, and a top plate fixed on the top of the two fixed rods, the top of the top plate is fixedly installed with a driving motor, the bottom of the top plate is rotatably provided with a disc, the bottom of the disc is provided with a detection probe, the top of the workbench is fixedly connected with a fixing ring, the interior of the fixing ring is provided with four clamping mechanisms for clamping and fixing the object to be measured, the bottom of the disc is fixedly connected with a linear guide rail, the interior of the linear guide rail is rotatably connected with a lead screw, the front end of the linear guide rail is rotatably connected with a handwheel, the front end of the lead screw is fixedly connected to the handwheel, the interior of the linear guide rail is slidably connected with a slider, the lead screw is threadedly connected to the interior of the slider, the bottom of the slider is fixedly connected with a mounting plate, and the detection probe is fixedly installed at the bottom of the mounting plate.
[0009] Preferably, the clamping mechanism includes a driving gear and an adjusting screw arranged inside a fixing ring, a threaded hole is opened inside the driving gear, the adjusting screw is connected to the internal thread of the threaded hole, one end of the adjusting screw is fixedly connected to a ejector pin, and the end of the ejector pin away from the adjusting screw is fixedly connected to an arc-shaped clamping plate.
[0010] Preferably, the four clamping mechanisms are equidistantly distributed in a ring shape, the top of the workbench is used to place the object to be inspected and is located inside the fixing ring, and the surface of the object can be clamped and fixed by the arc-shaped clamping plates in the four clamping mechanisms.
[0011] Preferably, the driving gear is rotatably connected to the inside of the fixed ring, an annular groove is provided at the top of the fixed ring, the top of the driving gear is located inside the annular groove, the top of the fixed ring is rotatably connected to a movable ring, the bottom of the movable ring is fixedly connected to a gear ring, the gear ring is meshed with the driving gear, and the side surface of the movable ring is fixedly connected to four fixed rods.
[0012] Preferably, one end of the adjusting screw away from the ejector pin is fixedly connected to a positioning plate, the side surface of the positioning plate is fixedly connected to two positioning rods, the side surface of the fixing ring is provided with a positioning hole, and the positioning rods are movably plugged into the inside of the positioning hole.
[0013] Preferably, an annular movable groove is opened on the top of the fixed ring, and a movable block is fixedly connected to the bottom of the movable ring, the movable block is adapted to the interior of the annular movable groove, a sealing gasket is fixedly connected to the inner side wall of the annular movable groove, and the side surface of the movable block is in contact with the sealing gasket.
[0014] Compared with the prior art, the utility model provides a new high-speed profiler, which has the following beneficial effects:
[0015] 1. This new high-speed profiler drives the disc to rotate at the bottom of the top plate through the driving motor, so that the detection probe moves in a circular motion, which can fully detect the detection object. The hand wheel can be turned to drive the lead screw to rotate, and the slider can be driven to move back and forth inside the linear guide rail, so the position of the detection probe can be adjusted, which is convenient for detecting objects of different sizes.
[0016] 2. This new high-speed profiler places the object to be detected into the inside of the fixed ring, and then rotates the movable ring to make the gear ring rotate inside the annular groove and mesh with the four driving gears, which can drive the four driving gears to rotate synchronously. Under the action of the positioning rod, the adjusting screw can be driven to move inside the driving gear, driving the ejector pin and the arc-shaped clamping plate to move toward the direction of the detected object. The detected object can be clamped and fixed by the four arc-shaped clamping plates, ensuring the stability of the detected object, making it less likely to have positional deviation, and ensuring the accuracy of the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0018] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0019] Figure 1 It is a complete structural schematic diagram of the utility model;
[0020] Figure 2 This is a front structural cross-sectional view of the disc and the linear guide rail of the utility model;
[0021] Figure 3 This is a top view of the structure of the fixing ring and the clamping mechanism of the utility model;
[0022] Figure 4 It is a schematic diagram of the top view of the movable ring structure of the utility model.
[0023] Among them: 1. workbench; 2. top plate; 3. drive motor; 4. disc; 5. detection probe; 6. fixed ring; 7. drive gear; 8. adjusting screw; 9. ejector pin; 10. arc clamp; 11. annular groove; 12. movable ring; 13. gear ring; 14. positioning plate; 15. positioning rod; 16. annular movable groove; 17. movable block; 18. linear guide; 19. screw rod; 20. slider. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, purpose and efficacy of the utility model easy to understand, the utility model is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the utility model, not all. Based on the embodiments in the implementation mode, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the utility model. The experimental methods in the following embodiments are conventional methods unless otherwise specified, and the materials, reagents, etc. used in the following embodiments are all commercially available unless otherwise specified.
[0025] See also Figure 1-4A novel high-speed profiler comprises a workbench 1, two fixing rods fixed on the top of the workbench 1, and a top plate 2 fixed on the top of the two fixing rods, a driving motor 3 is fixedly installed on the top of the top plate 2, a disc 4 is rotatably arranged at the bottom of the top plate 2, the output end of the driving motor 3 is fixed to the top of the disc 4, when the driving motor 3 is working, the disc 4 can be driven to rotate at the bottom of the top plate 2, a detection probe 5 is arranged at the bottom of the disc 4, and the contour of the object to be detected on the workbench 1 can be detected by the detection probe 5, a fixing ring 6 is fixedly connected to the top of the workbench 1, the fixing rod is located at the rear side of the fixing ring 6, and the two fixing rods are symmetrical about the central axis of the workbench 1, the center of the fixing ring 6 corresponds to the center of the disc 4, and they are distributed up and down, four clamping mechanisms are arranged inside the fixing ring 6 for clamping and fixing the object to be detected, a linear guide 18 is fixedly connected to the bottom of the disc 4, and the inner The front end of the linear guide 18 is rotatably connected with a screw rod 19, and the front end of the linear guide 18 is rotatably connected with a handwheel. The front end of the screw rod 19 is fixedly connected to the handwheel, and the screw rod 19 is conveniently rotated by the handwheel. The inner sliding connection of the linear guide 18 is a slider 20, and the left and right sides of the slider 20 are fixedly connected with a limit block. The limit block is slidably connected to the inner part of the linear guide 18 to prevent and ensure that the slider 20 moves smoothly inside the linear guide 18. The screw rod 19 is slidably connected to the inner part of the slider 20. The bottom of the slider 20 is fixedly connected with a mounting plate, and the detection probe 5 is fixedly installed at the bottom of the mounting plate. When the screw rod 19 rotates, the slider 20 can be driven to slide back and forth inside the linear guide 18. At the same time, the mounting plate moves, so that the position of the detection probe 5 can be adjusted to change the distance between the detection probe 5 and the object. When the object is large in size, the distance between the detection probe 5 and the object can be increased, which is convenient for detecting objects of larger sizes and ensuring the accuracy of the detection.
[0026] Furthermore, the clamping mechanism includes a driving gear 7 and an adjusting screw 8 arranged inside the fixing ring 6. A threaded hole is opened inside the driving gear 7, and the adjusting screw 8 is connected to the internal thread of the threaded hole. One end of the adjusting screw 8 is fixedly connected to a ejector pin 9, and the end of the ejector pin 9 away from the adjusting screw 8 is fixedly connected to an arc-shaped clamping plate 10. The driving gear 7 rotates to drive the adjusting screw 8 to move. When the adjusting screw 8 moves toward the center direction of the fixing ring 6, it can drive the ejector pin 9 and the arc-shaped clamping plate 10 to move together, and the object to be detected can be clamped and fixed by the arc-shaped clamping plate 10.
[0027] Furthermore, the four clamping mechanisms are distributed equidistantly in a ring shape. The top of the workbench 1 is used to place the object to be inspected and is located inside the fixed ring 6. The surface of the object can be clamped and fixed through the arc-shaped clamping plates 10 in the four clamping mechanisms. The surface of the object can be clamped and fixed all around through the four clamping mechanisms, thereby improving the clamping effect of the object and preventing the object from moving.
[0028] Furthermore, the driving gear 7 is rotatably connected to the inside of the fixed ring 6. An annular groove 11 is provided on the top of the fixed ring 6. The top of the driving gear 7 is located inside the annular groove 11. The top of the fixed ring 6 is rotatably connected to a movable ring 12. The movable ring 12 overlaps with the side opposite to the fixed ring 6. The bottom of the movable ring 12 is fixedly connected to a gear ring 13. The gear ring 13 meshes with the driving gear 7. When the gear ring 13 rotates, it can drive the four driving gears 7 to rotate together. When the driving gear 7 rotates on the adjusting screw 8, it can drive the adjusting screw 8 to move inside the driving gear 7. The side surface of the movable ring 12 is fixedly connected to four fixed rods, and the movable ring 12 can be conveniently rotated through the fixed rods.
[0029] Furthermore, one end of the adjusting screw 8 away from the ejector pin 9 is fixedly connected to a positioning plate 14, and the side surface of the positioning plate 14 is fixedly connected to two positioning rods 15, and the two positioning rods 15 are respectively located on both sides of the adjusting screw 8. The side surface of the fixing ring 6 is provided with positioning holes, and the number of the positioning holes is eight. The positioning rods 15 are movably plugged into the inside of the positioning holes. By plugging the positioning rods 15 into the inside of the fixing ring 6, the positioning plate 14 and the adjusting screw 8 can be positioned to ensure that the adjusting screw 8 moves inside the driving gear 7 and prevents it from rotating.
[0030] Furthermore, an annular movable groove 16 is opened on the top of the fixed ring 6, and a movable block 17 is fixedly connected to the bottom of the movable ring 12. The movable block 17 is T-shaped, and the side surface of the movable block 17 is arc-shaped, which is convenient for rotation inside the annular movable groove 16. The movable block 17 is adapted to the inside of the annular movable groove 16 to prevent the movable block 17 from moving out from the inside of the annular movable groove 16, thereby ensuring the rotation stability effect. A sealing gasket is fixedly connected to the inner side wall of the annular movable groove 16, and the side surface of the movable block 17 is in contact with the sealing gasket. By setting the sealing gasket, the tight effect between the movable block 17 and the annular movable groove 16 can be improved, thereby preventing the movable ring 12 from rotating arbitrarily on the fixed ring 6 and improving the stability effect.
[0031] The use process of the utility model is as follows:
[0032] When in use, the object to be detected is placed on the top of the workbench 1 and inside the fixed ring 6, and then the fixed rod is rotated to drive the movable ring 12 to rotate on the top of the fixed ring 6, and the movable block 17 rotates inside the annular movable groove 16, and at the same time, the gear ring 13 rotates inside the annular groove 11 and meshes with the driving gear 7, which can drive the driving gear 7 to rotate inside the fixed ring 6, and under the action of the positioning rod 15, the positioning plate 14 and the adjusting screw 8 are limited, so that the adjusting screw 8 can only move inside the driving gear 7. When the adjusting screw 8 moves toward the center direction of the fixed ring 6, the adjusting screw 8 is rotated. When moving, the side surface of the object to be tested can be clamped and fixed by the arc clamping plate 10 to ensure that the object to be tested is located at the center of the fixed ring 6 and directly below the center of the disk 4 to prevent it from moving. Then, according to the size of the object to be tested, the position of the detection probe 5 is adjusted, and the hand wheel is turned to drive the screw rod 19 to rotate inside the linear guide 18, so that the slider 20 can be driven to slide inside the linear guide 18, and the position of the detection probe 5 is adjusted. Then, the drive motor 3 is turned on, and its operation drives the disk 4 and the detection probe 5 to rotate, so that the object to be tested can be fully detected.
[0033] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A novel high-speed profiler, comprising a workbench (1), two fixing rods fixed on the top of the workbench (1), and a top plate (2) fixed on the top of the two fixing rods, characterized in that: A driving motor (3) is fixedly mounted on the top of the top plate (2); a disc (4) is rotatably mounted on the bottom of the top plate (2); a detection probe (5) is disposed at the bottom of the disc (4); a fixing ring (6) is fixedly connected to the top of the workbench (1); four clamping mechanisms are disposed inside the fixing ring (6) for clamping and fixing the object to be tested; a linear guide rail (18) is fixedly connected to the bottom of the disc (4); a lead screw (19) is rotatably connected inside the linear guide rail (18); a hand wheel is rotatably connected to the front end of the lead screw (19); a slider (20) is slidably connected to the inside of the linear guide rail (18); the lead screw (19) is threadedly connected to the inside of the slider (20); a mounting plate is fixedly connected to the bottom of the slider (20); and the detection probe (5) is fixedly mounted on the bottom of the mounting plate.
2. A novel high-speed profiler according to claim 1, characterized in that: The clamping mechanism comprises a driving gear (7) and an adjusting screw (8) which are arranged inside a fixing ring (6); a threaded hole is provided inside the driving gear (7); the adjusting screw (8) is threadably connected to the inside of the threaded hole; one end of the adjusting screw (8) is fixedly connected to a thimble (9); and one end of the thimble (9) which is away from the adjusting screw (8) is fixedly connected to an arc-shaped clamping plate (10).
3. A novel high-speed profiler according to claim 2, characterized in that: The four clamping mechanisms are distributed equidistantly in a ring shape. The top of the workbench (1) is used to place the object to be inspected and is located inside the fixing ring (6). The surface of the object can be clamped and fixed by the arc-shaped clamping plates (10) in the four clamping mechanisms.
4. A novel high-speed profiler according to claim 2, characterized in that: The driving gear (7) is rotatably connected to the inside of the fixed ring (6); an annular groove (11) is provided on the top of the fixed ring (6); the top of the driving gear (7) is located inside the annular groove (11); the top of the fixed ring (6) is rotatably connected to a movable ring (12); the bottom of the movable ring (12) is fixedly connected to a gear ring (13); the gear ring (13) is meshed with the driving gear (7); and the side surface of the movable ring (12) is fixedly connected to four fixing rods.
5. A novel high-speed profiler according to claim 2, characterized in that: The end of the adjusting screw (8) away from the ejector pin (9) is fixedly connected to a positioning plate (14), and the side surface of the positioning plate (14) is fixedly connected to two positioning rods (15). The side surface of the fixing ring (6) is provided with a positioning hole, and the positioning rods (15) are movably plugged into the inside of the positioning hole.
6. A novel high-speed profilometer according to claim 4, characterized in that: The top of the fixed ring (6) is provided with an annular movable groove (16), the bottom of the movable ring (12) is fixedly connected with a movable block (17), the movable block (17) is adapted to the inside of the annular movable groove (16), the inner side wall of the annular movable groove (16) is fixedly connected with a sealing gasket, and the side surface of the movable block (17) is in contact with the sealing gasket.