Conveyor belt tightness detection device
By designing a belt tightness detection device for conveyors, using detectors and sensors to measure belt tension, the tightness error problem in the prior art caused by relying on empirical judgment is solved, and more accurate detection and higher Service life.
Patent Information
- Application Number
- CN202420477376.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2023-11-17
- Filing Date
- 2024-03-12
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-12
AI Technical Summary
The tightness detection of existing conveyor belts depends on the experience of the staff and cannot provide intuitive and accurate values, resulting in excessive tightness errors.
A device including a detector mounting plate and a detector is designed, which is installed parallel to the mounting plate by the side wall of the detector, and the fastening connection of the fixing seat and quick clamp, and the belt tension is measured using sensors and displays to provide accurate tightness. Test.
It improves the detection accuracy and standardization of belt conveyors, reduces assembly errors, extends the service life of belts, and improves the yield rate.
Smart Images

Figure CN222280012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of logistics equipment detection, in particular to a conveyor belt tightness detection device. Background Art
[0002] Belt conveyor is a continuous material conveying equipment that uses belt as a load-bearing mechanism. The conveyor belt of the belt conveyor can carry materials of various shapes, such as granules, blocks, sheets, strips, etc., and is suitable for conveying various bulk materials. According to the use requirements, the belt conveyor can be arranged in a variety of ways, such as horizontal, inclined, vertical, etc., to meet the transportation needs of different occasions.
[0003] Belt conveyors are mainly used in warehousing, transportation, loading and unloading in the field of logistics. They can quickly and accurately transport packages to designated locations, improving logistics efficiency and on-time delivery capabilities.
[0004] The conveying platform of the belt conveyor usually uses a rubber belt. Due to the characteristics of the rubber belt of the belt conveyor and the errors that occur during the assembly process of the belt conveyor, it is difficult to ensure that the tightness of the rubber belt of the belt conveyor can be within a reasonable range. When inspecting the belt of the belt conveyor, the staff usually adjusts the tensioning device based on personal experience to adjust the tightness, so as to ensure that the tightness of each batch of belt conveyors can be within a reasonable range. However, judging by the experience of the staff cannot provide an intuitive and accurate value for verification and review, which can easily cause the error of the belt tightness to be too large. In order to improve the accuracy and standardization of the belt tightness detection of the belt conveyor, a conveyor belt tightness detection device has been developed. Utility Model Content
[0005] The utility model provides a conveyor belt tightness detection device to solve the problem that the existing conveyor belt tightness detection is based on the experience of the staff and cannot provide an intuitive and accurate value for verification and review, which easily causes excessive error in the belt tightness.
[0006] The utility model provides a conveyor belt tightness detection device, comprising a detector mounting plate, and a detector mounted on a side wall of the detector mounting plate;
[0007] The detector mounting plate is used to carry the detector, the side wall of the detector and the side wall of the detector mounting plate are parallel to each other, and the detector is used to detect the tightness of the belt;
[0008] Both ends of the detector mounting plate are provided with fixing seats, quick clamps are provided on the fixing seats, the fixing seats are used to connect the quick clamps with the detector mounting plate, and the quick clamps are used to fasten the fixing seats with the conveyor.
[0009] Furthermore, the detector mounting plate includes a mounting plate body, a first vertical surface of the mounting plate body and an inclined surface of the mounting plate body are arranged on one side of the mounting plate body, a second vertical surface of the mounting plate body is arranged on the other side of the mounting plate body, and a mounting plate body bottom plate is arranged at the bottom of the mounting plate body.
[0010] Furthermore, a detector mounting hole is provided on the second vertical surface of the mounting plate body.
[0011] Furthermore, the fixing seat includes a fixing seat vertical plate and a fixing seat horizontal plate, the fixing seat horizontal plate is arranged on the outer wall of the fixing seat vertical plate, the fixing seat vertical plate is used to install the quick clamp, and the fixing seat horizontal plate is connected to the bottom plate of the mounting plate body.
[0012] Furthermore, the main bottom plate of the mounting plate and the transverse plate of the fixing seat are both provided with positioning bolt through holes, positioning bolts are installed in the positioning bolt through holes, and the main body of the positioning bolts is located on the lower surface of the main bottom plate of the mounting plate.
[0013] Furthermore, the fixing seat is in a "T" shape.
[0014] Furthermore, the angle formed between the inclined surface of the mounting plate body and the first vertical surface of the mounting plate body is greater than degrees.
[0015] Furthermore, the vertical plate of the fixing seat is provided with a quick-clamp connection hole.
[0016] The beneficial effects of the utility model are as follows: the utility model provides a conveyor belt tightness detection device, including a detector mounting plate, a detector installed on the side wall of the detector mounting plate, the detector mounting plate is used to carry the detector, the side wall of the detector is parallel to the side wall of the detector mounting plate, and the detector is used to detect the tightness of the belt. The technical solution of the present application is simple to assemble, the operator has high assembly efficiency and convenient maintenance, the operator can intuitively and accurately observe the tightness of the belt, the belt assembly error is reduced, the yield rate of the belt conveyor is improved, and the service life of the belt conveyor is increased. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the present utility model, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0018] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the utility model.
[0019] Figure 2 It is a schematic diagram of the main structure of the utility model.
[0020] Figure 3 It is a schematic diagram of the top view structure of the utility model.
[0021] Figure 4 It is a schematic diagram of the side structure of the utility model.
[0022] Figure 5 It is a schematic diagram of the structure of the utility model when the main viewing surface is not equipped with a detector.
[0023] Figure 6 It is a structural schematic diagram of the main view of the utility model in actual use.
[0024] Figure 7 It is a schematic diagram of the structure of the top view of the utility model in actual use.
[0025] Illustrations: 1. Detector mounting plate, 101. Mounting plate body, 102. First vertical surface of mounting plate body, 103. Inclined surface of mounting plate body, 104. Second vertical surface of mounting plate body, 105. Bottom plate of mounting plate body, 106. Detector mounting hole, 2. Positioning bolt, 3. Quick clamp, 301. Quick clamp body, 302. Quick clamp slide bar, 303. Quick clamp fastening device, 4. Fixed seat, 401. Fixed seat vertical plate, 402. Fixed seat horizontal plate, 5. Detector, 6. Belt conveyor. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described in combination with the specific embodiments of the utility model and the corresponding drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The technical solutions provided by the various embodiments of the utility model are described in detail below in combination with the drawings.
[0027] The utility model provides a conveyor belt tightness detection device, comprising a detector mounting plate 1, and a detector 5 mounted on the side wall of the detector mounting plate 1. The detector 5 can be mounted on the detector mounting plate 1 by screw connection;
[0028] The detector mounting plate 1 is used to carry the detector 5, and the side wall of the detector 5 is parallel to the side wall of the detector mounting plate 1. In the technical solution of the present application, the side wall of the detector 5 is parallel to the side wall of the detector mounting plate 1, so that the detector 5 is vertically placed directly above the belt. The detector 5 is used to detect the tightness of the belt;
[0029] Fixed seats 4 are installed at both ends of the detector mounting plate 1, and quick clamps 3 are installed on the fixed seats 4. The quick clamps 3 can be installed on the fixed seats 4 by screw connection. The fixed seats 4 are used to connect the quick clamps 3 with the detector mounting plate 1, and the quick clamps 3 are used to fasten the fixed seats 4 with the conveyor.
[0030] The detector 5 in the technical solution of the present application refers to a belt tension detector, which is an instrument used to detect the tension of the belt. It can measure the tension of the belt to ensure that the belt runs in a suitable state, thereby avoiding various problems caused by improper belt tension.
[0031] Belt tension detectors usually consist of sensors and displays. The sensor is used to measure the tension of the belt and transmit the data to the display. The display shows the belt tension value so that the operator can always understand the tension of the belt and make adjustments.
[0032] Using a belt tensioner can bring many benefits. First, it can improve production efficiency because by monitoring the belt tension in real time, downtime and production interruptions caused by insufficient or excessive tension can be avoided. Second, it can extend the service life of the belt because by proper tension adjustment, belt wear and breakage can be reduced. In addition, a belt tensioner can also improve safety because if there is an abnormality in the belt tension, the operator can detect and deal with it in time to avoid safety accidents.
[0033] In short, the belt tension detector is a very practical device that can be used in various occasions where the belt tension needs to be monitored. By using the belt tension detector, you can ensure the normal operation of the belt, improve production efficiency, extend the service life of the belt, and improve safety.
[0034] Specifically, the detector mounting plate 1 includes a mounting plate body 101, a first vertical surface 102 of the mounting plate body and a mounting plate body inclined surface 103 are arranged on one side of the mounting plate body 101, a second vertical surface 104 of the mounting plate body is arranged on the other side of the mounting plate body 101, and a mounting plate body bottom plate 105 is arranged at the bottom of the mounting plate body 101. In the technical solution of the present application, the detector mounting plate 1 is plate-shaped, and the mounting plate body bottom plate 105 at the bottom can be stably connected to the fixing seat 4, and the mounting plate body inclined surface 103 can play a role in reducing wind resistance.
[0035] Specifically, the second vertical surface 104 of the mounting plate body is provided with a detector mounting hole 106 , and the detector mounting hole 106 is used for mounting the detector 5 .
[0036] Specifically, the fixing seat 4 includes a fixing seat vertical plate 401 and a fixing seat horizontal plate 402. The fixing seat horizontal plate 402 is arranged on the outer wall of the fixing seat vertical plate 401. The fixing seat vertical plate 401 is used to install the quick clamp 3. The fixing seat horizontal plate 402 is connected to the bottom plate 105 of the mounting plate body.
[0037] Specifically, the mounting plate body bottom plate 105 and the fixing seat horizontal plate 402 are both provided with positioning bolt through holes, and the positioning bolt through holes are installed with positioning bolts 2, and the main body of the positioning bolts 2 is located on the lower surface of the mounting plate body bottom plate 105. The conveyor belt tightness detection device provided by the technical solution of the present application is positioned on the side frame of the belt conveyor 6 through the positioning bolts 2.
[0038] Specifically, the fixed seat 4 is in a "T" shape. The fixed seat 4 in the technical solution of the present application includes a fixed seat vertical plate 401 and a fixed seat horizontal plate 402. The fixed seat vertical plate 401 and the fixed seat horizontal plate 402 are connected together to form a "T" shape. The "T"-shaped fixed seat 4 has a large and stable contact area with the quick clamp 3 due to the fixed seat vertical plate 401, and a large and stable contact area with the fixing plate horizontal plate 402 and the bottom plate 105 of the mounting plate body. Therefore, the "T"-shaped fixed seat 4 is more stable than other shapes, thereby avoiding shaking of the conveyor belt tightness detection device due to vibration generated by the belt conveyor 6 during use.
[0039] Specifically, the angle formed by the inclined surface 103 of the mounting plate body and the first vertical surface 102 of the mounting plate body is greater than 90 degrees. In the technical solution of the present application, the angle formed by the first vertical surface 102 of the mounting plate body and the inclined surface 103 of the mounting plate body is an obtuse angle greater than 90 degrees. The belt conveyor 6 will drive the airflow during actual use, and the airflow flowing through the inclined surface 103 of the mounting plate body can reduce the resistance of the device.
[0040] Specifically, the fixing seat vertical plate 401 is provided with a quick-clip connection hole. The quick-clip connection hole provided on the fixing seat vertical plate 401 is used to install the quick-clip 3.
[0041] The utility model proposes a conveyor belt tightness detection device. First, the operator uses the positioning bolts 2 to initially fix the detector mounting plate 1 above the frame of the belt conveyor 6. Figure 6 as well as Figure 7Then the operator fastens the detector mounting plate 1 to the frame of the belt conveyor 6 through the quick clamp 3, so that the detector mounting plate 1 is stably and firmly mounted on the frame of the belt conveyor 6;
[0042] After the detector mounting plate 1 is installed above the belt conveyor 6, the belt of the belt conveyor 6 is located directly below the detector 5. The operator adjusts the belt tensioning device on the belt conveyor 6. At this time, the operator detects the tightness of the belt of the belt conveyor 6 through the detector 5. The detected value is displayed on the detector 5, so that the tightness of the belt in the current state can be accurately and intuitively observed, and the belt installation error can be reduced to improve the belt transmission efficiency and service life. When the re-inspection personnel re-checks the tightness of the belt of the belt conveyor 6, since the position of the detector 5 does not change, the steps and detection positions of the re-inspection of the belt conveyor 6 are consistent with those of the operator, thereby improving the standardization of the belt tightness detection of the belt conveyor 6.
[0043] The conveyor belt tightness detection device provided by the technical solution of the present application is positioned on the side frame of the belt conveyor 6 by means of a positioning bolt 2, and the detector mounting plate 1 is fixed to the side frame by means of a quick clamp 3. The operator adjusts the belt tensioning device on the belt conveyor 6 and the operator observes the displayed value of the detector 5 to determine the tightness of the belt of the belt conveyor 6.
[0044] Compared with the conventional roller conveyor line side frame, the technical solution of the present application has the following advantages: the technical solution of the present application is simple to assemble, the operator has high assembly efficiency, convenient maintenance, the operator can intuitively and accurately observe the tightness of the belt, reduce the belt assembly error, improve the yield rate of the belt conveyor, and increase the service life of the belt conveyor.
[0045] The utility model provides a conveyor belt tightness detection device. In actual use of the technical solution of the present application, operators and reviewers can operate according to the same steps and obtain intuitive detection values. In the past, operators judged the belt tightness based on personal experience and could not provide accurate detection values, resulting in the reviewers being unable to formulate corresponding review standards when conducting re-inspections. When the operator makes a mistake in judging the belt tightness, it will cause the belt conveyor 6 to malfunction and reduce the service life of the belt. For this reason, the technical solution of the present application provides a standardized belt tightness detection method. The reviewers can implement the same detection steps as the operators, thereby obtaining the belt tightness detection values under the standardized steps, thereby improving the accuracy of the belt tightness detection, avoiding the failure of the belt conveyor 6, and extending the service life of the belt of the belt conveyor 6. This solves the problem that the existing conveyor belt tightness detection is unable to provide an intuitive and accurate value for verification and review through judgment by the staff's experience, which easily causes the problem of excessive error in the belt tightness.
[0046] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. In addition, in the description of the present application, unless otherwise specified, "multiple" refers to two or more than two. In addition, in order to facilitate the clear description of the technical solutions of the embodiments of the present application, in the embodiments of the present application, the words "first", "second" and the like are used to distinguish between the same items or similar items with basically the same functions and effects. Those skilled in the art will understand that the words "first", "second" and the like do not limit the quantity and execution order, and the words "first", "second" and the like do not necessarily limit them to be different. The above-described embodiments of the present application do not constitute a limitation on the protection scope of the present application.
Claims
1. A conveyor belt tightness detection device, characterized in that: It comprises a detector mounting plate (1) and a detector (5) mounted on a side wall of the detector mounting plate (1); The detector mounting plate (1) is used to carry the detector (5), the side wall of the detector (5) and the side wall of the detector mounting plate (1) are parallel to each other, and the detector (5) is used to detect the tightness of the belt; Both ends of the detector mounting plate (1) are provided with fixing seats (4), quick clamps (3) are installed on the fixing seats (4), the fixing seats (4) are used to connect the quick clamps (3) with the detector mounting plate (1), and the quick clamps (3) are used to fasten the fixing seats (4) with the conveyor.
2. A conveyor belt tightness detection device as claimed in claim 1, characterized in that: The detector mounting plate (1) comprises a mounting plate body (101), a first vertical surface (102) and an inclined surface (103) of the mounting plate body provided on one side of the mounting plate body (101), a second vertical surface (104) of the mounting plate body provided on the other side of the mounting plate body (101), and a mounting plate body bottom plate (105) provided at the bottom of the mounting plate body (101).
3. A conveyor belt tightness detection device as claimed in claim 2, characterized in that: The second vertical surface (104) of the mounting plate body is provided with a detector mounting hole (106).
4. A conveyor belt tightness detection device as claimed in claim 2, characterized in that: The fixing seat (4) comprises a fixing seat vertical plate (401) and a fixing seat horizontal plate (402), wherein the fixing seat horizontal plate (402) is arranged on the outer wall of the fixing seat vertical plate (401), the fixing seat vertical plate (401) is used to install the quick clamp (3), and the fixing seat horizontal plate (402) is connected to the bottom plate (105) of the mounting plate body.
5. A conveyor belt tightness detection device as claimed in claim 4, characterized in that: The mounting plate main body bottom plate (105) and the fixing seat transverse plate (402) are both provided with positioning bolt through holes, and positioning bolts (2) are installed in the positioning bolt through holes. The main body of the positioning bolts (2) is located on the lower surface of the mounting plate main body bottom plate (105).
6. A conveyor belt tightness detection device as claimed in claim 1, characterized in that: The fixing seat (4) is in a "T" shape.
7. A conveyor belt tightness detection device as claimed in claim 2, characterized in that: The angle formed between the inclined surface (103) of the mounting plate body and the first vertical surface (102) of the mounting plate body is greater than 90 degrees.
8. A conveyor belt tightness detection device as claimed in claim 4, characterized in that: The fixing seat vertical plate (401) is provided with a quick-clamp connection hole.
