Screen brightness inspection device

By designing the screen brightness inspection device, using the flip mechanism, clamping assembly and robotic connection mechanism, the problem of insufficient screen detection capability of laptop computers in the prior art is solved, and the fine detection of screen brightness and backlight keyboard brightness is realized, which improves the factory output Inspection standards and efficiency.

CN222280108UActive Publication Date: 2024-12-31SUZHOU RIHE TECH
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Patent Information

Application Number
CN202421077840.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-17
Publication Date
2024-12-31
Estimated Expiration
2034-05-17

AI Technical Summary

Technical Problem

The screen detection of existing laptops mainly relies on internal software, and the detection capability is limited, so it is impossible to fully detect screen brightness, color aberration and backlit keyboard brightness, resulting in the inability to meet higher factory standards.

Method used

A screen brightness inspection device is designed, including a base, robotic arm, flip mechanism and colorimeter. The product position and height are adjusted through the flip mechanism, the clamping assembly prevents shaking, the cover plate adjusts the screen angle, the robotic connection mechanism grabs and Move products to achieve fine inspection of backlit keyboards and screens.

Benefits of technology

It realizes fine inspection of laptop screen brightness, color difference and backlit keyboard brightness, improves factory inspection standards and efficiency, and ensures that the products meet stricter production standards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a screen brightness inspection device, which comprises a base, a coarse positioning mechanism arranged at the top of the base, a mechanical arm arranged at the top of the base, a carrying mechanism arranged at the end part of the mechanical arm, a second colorimeter arranged at the top of the base, and an installation frame arranged at the top of the base, a mounting frame is installed on the base, a first colorimeter is installed on one side of the mounting frame, a turnover mechanism is installed on the top of the base, the turnover mechanism can adjust the position and height of a product and can open a turnover cover of the product, and the coarse positioning mechanism achieves the effects of transportation and coarse positioning on the product. The turnover mechanism is arranged, the horizontal position of a product can be adjusted through the sliding rail mechanism in the turnover mechanism, the height of the product can be adjusted through the electric telescopic rod in the turnover mechanism, and therefore the horizontal position and the height of the product can be finely adjusted; therefore, the first colorimeter and the second colorimeter can better detect the backlight keyboard and the screen of the product.
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Description

Technical Field

[0001] The utility model relates to the field of notebook production, in particular to a screen brightness testing device. Background Art

[0002] Laptop computers need to undergo a series of inspections before leaving the factory, including key inspection, four-color brightness inspection, aging inspection, hinge inspection, etc. Only when laptops complete factory inspections can they meet the national production standards.

[0003] Factory inspection of notebooks is usually done manually. The assembled notebooks move slowly along the transportation line, and the buttons, screens, hinges and other inspections are completed at different workstations. The screen of the laptop is inspected using built-in inspection software. The inspection software will display various colors in turn, and the staff can observe whether there are dead pixels or bright spots on the screen. The state stipulates that more than three dead pixels do not meet the production standards.

[0004] The screen detection of a laptop is usually completed by the detection software inside the laptop, but the detection capability of the detection software is limited. In order to better improve the inspection work of the laptop, the brightness, color difference, brightness of the backlit keyboard, and brightness of the illuminated logo on the back of the flip cover of the laptop screen are also required to be tested to improve the factory standards of the laptop. Utility Model Content

[0005] Based on this, the purpose of the utility model is to provide a screen brightness inspection device to solve the technical problems mentioned in the above background.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a screen brightness inspection device, comprising a base, a coarse positioning mechanism is installed on the top of the base, and a mechanical arm is installed on the top of the base, and a conveying mechanism is installed on the end of the mechanical arm, a second colorimeter is installed on the top of the base, and a mounting frame is provided on the top of the base, and a first colorimeter is installed on one side of the mounting frame, a flipping mechanism is installed on the top of the base, and the flipping mechanism can adjust the position and height of the product, and the flipping mechanism can open the flip cover of the product, and the coarse positioning mechanism plays a role in transporting and coarse positioning the product.

[0007] By adopting the above technical solution and setting a flip mechanism, the slide rail mechanism in the flip mechanism can adjust the horizontal position of the product, and the electric telescopic rod in the flip mechanism can adjust the height of the product, so that the horizontal position and height of the product can be fine-tuned, thereby allowing the first colorimeter and the second colorimeter to better detect the backlit keyboard and screen of the product.

[0008] The utility model is further configured such that the flipping mechanism includes two groups of rotating seats installed on the top of the base, and a slide rail mechanism is installed on the inner side of the two groups of rotating seats, and a first mounting plate is installed on the top of the slide rail mechanism, an electric telescopic rod is installed on the bottom of the first mounting plate, and a second mounting plate is movably installed on the top of the first mounting plate, and the output end of the electric telescopic rod is connected to the bottom of the second mounting plate.

[0009] By adopting the above technical solution, the position of the product can be adjusted by setting a flip mechanism, so that the first colorimeter and the second colorimeter can better detect the backlight keyboard and screen of the product.

[0010] The utility model is further configured such that two groups of clamping assemblies are movably mounted on the bottom of the second mounting plate, and a second cylinder is mounted on the bottom of the second mounting plate, and the output end of the second cylinder is connected to the two groups of clamping assemblies.

[0011] By adopting the above technical solution, by setting up two groups of clamping assemblies, the two groups of clamping assemblies can clamp the product under the drive of the second cylinder to prevent the product from shaking and falling when the flipping mechanism is working.

[0012] The utility model is further configured that the two groups of rotating seats are rotatably connected to a lift cover plate, and one end of the lift cover plate is connected to a driving component, a plurality of groups of suction cups are installed on one side of the lift cover plate, and a second sensor is installed on one side of the lift cover plate.

[0013] By adopting the above technical solution, by setting a flip cover plate connected to the driving assembly, the flip cover plate can adjust the angle of the product screen. When the product is transported from the rough positioning mechanism, the product screen is less than ninety degrees, which will affect the detection of the second colorimeter. The flip cover plate can not only help adjust the product screen to ninety degrees, but also rotate the product screen multiple times to detect the product's rotation axis.

[0014] The utility model is further configured such that the coarse positioning mechanism includes a roller assembly line, and two sets of positioning mechanisms are installed on the top of the roller assembly line, and a blocking cylinder is installed on the inner side of the roller assembly line, a barcode scanner and a camera are installed above the roller assembly line, and a surface light is installed at the bottom of the camera.

[0015] By adopting the above technical solution, the product can be transported by setting up a rough positioning mechanism, and the product can be pushed by using a positioning mechanism, so that the product can be positioned close to one side of the roller assembly line.

[0016] The utility model is further configured that the positioning mechanism is composed of a cylinder and a bracket, and the cylinder drives the bracket to reciprocate to push the tray to one side of the roller assembly line.

[0017] By adopting the above technical solution and providing a positioning mechanism, the product can be pushed toward one side of the roller assembly line.

[0018] The utility model is further configured such that the transport mechanism includes a manipulator connecting mechanism installed at the end of the manipulator arm, and a pulley is installed inside the manipulator connecting mechanism, and a guide rail slider is movably installed at the bottom of the manipulator connecting mechanism, a first cylinder is installed on one side of the manipulator connecting mechanism, and the output end of the first cylinder is connected to the pulley, the first cylinder can drive the pulley to work, and a first sensor is installed on one side of the manipulator connecting mechanism.

[0019] By adopting the above technical solution and setting up a transport mechanism, the robot arm can grab the product from the tray and then transfer the product to the flipping mechanism.

[0020] The utility model is further configured that the guide rail sliders are provided with two groups, and the two groups of guide rail sliders are connected to the pulley.

[0021] By adopting the above technical solution and providing two sets of guide rail sliders, the two sets of guide rail sliders can clamp the product, thereby picking up the product.

[0022] In summary, the utility model mainly has the following beneficial effects:

[0023] 1. The utility model is provided with a coarse positioning mechanism, which can not only play the role of transporting pallets and products, but also use the leaning mechanism to push the pallets and products to one side of the roller assembly line, so that the products can be adjusted to a suitable position and then grabbed by the handling mechanism.

[0024] 2. The utility model sets a flip mechanism, in which the slide rail mechanism can adjust the horizontal position of the product, and the electric telescopic rod in the flip mechanism can adjust the height of the product, so that the horizontal position and height of the product can be fine-tuned, and the first colorimeter and the second colorimeter can better detect the backlit keyboard and screen of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the structure of the utility model;

[0026] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0027] Figure 3 It is a schematic diagram of the internal structure of the utility model;

[0028] Figure 4 It is a schematic diagram of the internal structure of the utility model;

[0029] Figure 5It is a schematic diagram of the connection between the mounting frame and the first colorimeter of the utility model;

[0030] Figure 6 This is a schematic diagram of the connection between the mechanical arm and the handling mechanism of the utility model;

[0031] Figure 7 This is an exploded view of the transport mechanism of the utility model;

[0032] Figure 8 This is a schematic diagram of the structure of the flipping mechanism of the utility model;

[0033] Fig. 9 This is a schematic diagram of the structure of the flipping mechanism of the utility model;

[0034] Fig.10 This is an exploded view of the flipping mechanism of the utility model;

[0035] Fig.11 It is a schematic diagram of the structure of the second colorimeter of the utility model;

[0036] Fig.12 This is a schematic diagram of the structure of the rough positioning mechanism of the utility model;

[0037] Fig.13 It is an exploded view of the rough positioning mechanism of the utility model.

[0038] In the figure: 1. base; 2. coarse positioning mechanism; 3. robot arm; 4. transport mechanism; 5. flip mechanism; 6. mounting frame; 7. first colorimeter; 8. second colorimeter; 9. equipment cover; 10. product; 11. tray; 201. roller assembly line; 202. positioning mechanism; 203. blocking cylinder; 204. barcode scanner; 205. camera; 206. surface light; 401. robot arm connecting mechanism; 402. first cylinder; 403. pulley; 404. guide rail slider; 405. first sensor; 501. slide rail mechanism; 502. first mounting plate; 503. electric telescopic rod; 504. second mounting plate; 505. clamping assembly; 506. second cylinder; 507. rotating seat; 508. cover plate; 509. driving assembly; 510. suction cup; 511. second sensor. DETAILED DESCRIPTION

[0039] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0040] The following describes an embodiment of the utility model based on its overall structure.

[0041] Embodiment 1

[0042] Screen brightness test device, such as Figure 1-13 As shown, the base 1 includes a base 1, a coarse positioning mechanism 2 is installed on the top of the base 1, and the coarse positioning mechanism 2 can be used to transport the product 10 and preliminarily adjust the position of the product 10, and a mechanical arm 3 is installed on the top of the base 1, and a conveying mechanism 4 is installed on the end of the mechanical arm 3, and the mechanical arm 3 and the conveying mechanism 4 can play a role in transferring the product 10, and a second colorimeter 8 is installed on the top of the base 1, and a mounting frame 6 is installed on the top of the base 1, and a first colorimeter 7 is installed on one side of the mounting frame 6, and the backlight keyboard and screen of the product 10 can be inspected by arranging the first colorimeter 7 and the second colorimeter 8. A flip mechanism 5 is installed on the top of the base 1, and the flip mechanism 5 can adjust the position and height of the product 10, and the flip mechanism 5 can open the flip cover of the product 10. The coarse positioning mechanism 2 plays a role in transportation and coarse positioning of the product 10. By setting the flip mechanism 5, the slide rail mechanism 501 in the flip mechanism 5 can adjust the horizontal position of the product 10, and the electric telescopic rod 503 in the flip mechanism 5 can adjust the height of the product 10, so that the horizontal position and height of the product 10 can be fine-tuned, so that the first colorimeter 7 and the second colorimeter 8 can better detect the backlight keyboard and screen of the product 10.

[0043] See also Fig.10 The flipping mechanism 5 includes two groups of rotating seats 507 installed on the top of the base 1, and the inner sides of the two groups of rotating seats 507 are installed with slide rail mechanisms 501, and the top of the slide rail mechanism 501 is installed with a first mounting plate 502, the bottom of the first mounting plate 502 is installed with an electric telescopic rod 503, and the top of the first mounting plate 502 is movably installed with a second mounting plate 504, and the output end of the electric telescopic rod 503 is connected to the bottom of the second mounting plate 504. By setting the flipping mechanism 5, the position of the product 10 can be adjusted, so that the first colorimeter 7 and the second colorimeter 8 can better detect the backlight keyboard and screen of the product 10.

[0044] See also Fig.10 Two groups of clamping assemblies 505 are movably installed at the bottom of the second mounting plate 504, and a second cylinder 506 is installed at the bottom of the second mounting plate 504, and the output end of the second cylinder 506 is connected to the two groups of clamping assemblies 505. By setting up two groups of clamping assemblies 505, the two groups of clamping assemblies 505 can clamp the product 10 under the drive of the second cylinder 506 to prevent the product 10 from shaking and falling when the flipping mechanism 5 is working.

[0045] See also Fig.13The coarse positioning mechanism 2 includes a roller assembly line 201, and two sets of positioning mechanisms 202 are installed on the top of the roller assembly line 201, and a blocking cylinder 203 is installed on the inner side of the roller assembly line 201, a barcode scanner 204 and a camera 205 are installed above the roller assembly line 201, and a surface light 206 is installed at the bottom of the camera 205. By setting up the coarse positioning mechanism 2, the product 10 can be transported, and the positioning mechanism 202 can also be used to push the product 10, so that the position of the product 10 can be close to one side of the roller assembly line 201.

[0046] See also Fig.13 The positioning mechanism 202 is composed of a cylinder and a bracket. The cylinder drives the bracket to reciprocate and can push the tray 11 toward one side of the roller assembly line 201. By setting the positioning mechanism 202, the product 10 can be pushed toward one side of the roller assembly line 201.

[0047] See also Figure 7 The conveying mechanism 4 includes a manipulator connecting mechanism 401 installed at the end of the manipulator arm 3, and a pulley 403 is installed inside the manipulator connecting mechanism 401, and a guide slider 404 is movably installed at the bottom of the manipulator connecting mechanism 401, a first cylinder 402 is installed on one side of the manipulator connecting mechanism 401, and the output end of the first cylinder 402 is connected to the pulley 403, the first cylinder 402 can push the pulley 403 to work, and a first sensor 405 is installed on one side of the manipulator connecting mechanism 401. By setting the conveying mechanism 4, the manipulator arm 3 can grab the product 10 from the tray 11, and then transfer the product 10 to the flipping mechanism 5.

[0048] See also Figure 7 There are two sets of guide rail sliders 404, and both sets of guide rail sliders 404 are connected to the pulley 403. By setting two sets of guide rail sliders 404, the two sets of guide rail sliders 404 can clamp the product 10, thereby grabbing the product 10.

[0049] Embodiment 2

[0050] Screen brightness test device, such as Fig.10 As shown, two groups of rotating seats 507 are rotatably connected with a lift cover plate 508, and one end of the lift cover plate 508 is connected with a driving component 509, a plurality of groups of suction cups 510 are installed on one side of the lift cover plate 508, and a second sensor 511 is installed on one side of the lift cover plate 508. By setting the lift cover plate 508 connected with the driving component 509, the lift cover plate 508 can adjust the angle of the screen of the product 10. When the product 10 is transported from the coarse positioning mechanism 2, the screen of the product 10 is less than ninety degrees, which will affect the detection of the second colorimeter 8. Because the lift cover plate 508 can not only help adjust the screen of the product 10 to ninety degrees, but also rotate the screen of the product 10 multiple times to detect the rotation axis of the product 10.

[0051] The working principle of the utility model is as follows: the top of the base 1 includes a protective equipment cover 9, and the products 10 are installed in the pallet 11. Multiple groups of pallets 11 are placed on the roller assembly line 201 for transportation. When the pallet 11 is transported to the bottom of the barcode scanner 204, the barcode scanner 204 identifies and starts the positioning mechanism 202. The positioning mechanism 202 is mainly driven by a cylinder. The positioning mechanism 202 pushes the pallet 11 to one side of the roller assembly line 201, and then the blocking cylinder 203 blocks the pallet 11 from moving forward. Then the surface light 206 above the pallet 11 takes a picture of the product 10 and records the model data of the product 10. The camera 205 helps the surface light 206 focus the light source.

[0052] Next, the robot arm 3 drives the conveying mechanism 4 to work, and the first cylinder 402 is extended and retracted, and the distance between the two sets of guide rail sliders 404 can be adjusted by rotating the adjusting pulley 403, so that the two sets of guide rail sliders 404 can expand and contract at the bottom of the robot arm connecting mechanism 401, and the conveying mechanism 4 grabs a group of products 10, wherein the first sensor 405 works to identify and ensure that the conveying mechanism 4 successfully completes the grabbing work.

[0053] Next, the conveying mechanism 4 places the grabbed product 10 on the second mounting plate 504, and the second cylinder 506 works to drive the two groups of clamping components 505 to approach each other, so that the two groups of clamping components 505 clamp the product 10. At this time, the screen of the product 10 is in an open state, and then the driving component 509 works to drive the flip cover plate 508 to rotate a certain angle, so that the flip cover plate 508 fits the flip cover of the product 10, and is recognized by the second sensor 511. The suction cup 510 works to adsorb the flip cover of the product 10 on one side of the flip cover plate 508, and then the driving component 509 repeatedly rotates and works, driving the flip cover plate 508 to rotate repeatedly, thereby testing the shaft performance of the product 10. After the shaft performance detection structure, the driving component 509 works to ensure that the screen of the product 10 is in a ninety-degree state, and then the suction cup 510 stops working.

[0054] Next, the slide rail mechanism 501 works to drive the first mounting plate 502 to adjust its position, and the electric telescopic rod 503 works to adjust the height of the second mounting plate 504, thereby adjusting the position of the product 10 in the horizontal direction and the vertical direction, so that the first colorimeter 7 can detect the brightness of the backlight keyboard of the product 10, and the second colorimeter 8 can detect the screen brightness and color difference of the product 10. After the detection is completed, the robot arm 3 can also transfer and send out the product 10.

[0055] Although an embodiment of the utility model has been shown and described, this specific embodiment is merely an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contributions as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.

Claims

1. A screen brightness testing device, comprising a base (1), characterized in that: A coarse positioning mechanism (2) is installed on the top of the base (1), and a mechanical arm (3) is installed on the top of the base (1), and a transport mechanism (4) is installed at the end of the mechanical arm (3); a second colorimeter (8) is installed on the top of the base (1), and a mounting frame (6) is provided on the top of the base (1), and a first colorimeter (7) is installed on one side of the mounting frame (6); a flipping mechanism (5) is installed on the top of the base (1), and the flipping mechanism (5) can adjust the position and height of the product (10), and the flipping mechanism (5) can open the flip cover of the product (10); the coarse positioning mechanism (2) plays a role in transporting and coarse positioning the product (10).

2. The screen brightness inspection device according to claim 1, characterized in that: The flip mechanism (5) comprises two groups of rotating seats (507) mounted on the top of the base (1), and a slide rail mechanism (501) is mounted on the inner side of the two groups of rotating seats (507), and a first mounting plate (502) is mounted on the top of the slide rail mechanism (501), an electric telescopic rod (503) is mounted on the bottom of the first mounting plate (502), and a second mounting plate (504) is movably mounted on the top of the first mounting plate (502), and the output end of the electric telescopic rod (503) is connected to the bottom of the second mounting plate (504).

3. The screen brightness inspection device according to claim 2, characterized in that: Two groups of clamping assemblies (505) are movably mounted on the bottom of the second mounting plate (504), and a second cylinder (506) is mounted on the bottom of the second mounting plate (504), and the output end of the second cylinder (506) is connected to the two groups of clamping assemblies (505).

4. The screen brightness inspection device according to claim 3, characterized in that: The two groups of rotating seats (507) are rotatably connected to a lift cover plate (508), and one end of the lift cover plate (508) is connected to a driving assembly (509), one side of the lift cover plate (508) is installed with multiple groups of suction cups (510), and one side of the lift cover plate (508) is installed with a second sensor (511).

5. The screen brightness inspection device according to claim 1, characterized in that: The rough positioning mechanism (2) comprises a roller assembly line (201), and two groups of positioning mechanisms (202) are installed on the top of the roller assembly line (201), and a blocking cylinder (203) is installed on the inner side of the roller assembly line (201), a code scanner (204) and a camera (205) are installed above the roller assembly line (201), and a surface light (206) is installed at the bottom of the camera (205).

6. The screen brightness inspection device according to claim 5, characterized in that: The positioning mechanism (202) is composed of a cylinder and a bracket, and the cylinder drives the bracket to reciprocate to push the tray (11) toward one side of the roller assembly line (201).

7. The screen brightness inspection device according to claim 1, characterized in that: The transport mechanism (4) comprises a manipulator connecting mechanism (401) installed at the end of the manipulator arm (3), a belt pulley (403) is installed inside the manipulator connecting mechanism (401), and a guide rail slider (404) is movably installed at the bottom of the manipulator connecting mechanism (401), a first cylinder (402) is installed on one side of the manipulator connecting mechanism (401), and the output end of the first cylinder (402) is connected to the belt pulley (403), the first cylinder (402) can drive the belt pulley (403) to work, and a first sensor (405) is installed on one side of the manipulator connecting mechanism (401).

8. The screen brightness inspection device according to claim 7, characterized in that: The guide rail sliders (404) are provided in two groups, and both groups of guide rail sliders (404) are connected to the pulley (403).