Microscopic examination instrument for spinneret plate detection
By designing a movable storage table and an adjustable angle optical imaging mirror, the problem that existing microscope detectors cannot detect oblique bore spinnerets is solved, and efficient detection of two-component oblique bore spinnerets is achieved, which improves the efficiency of the two-component oblique bore spinnerets. Inspection efficiency and product quality.
Patent Information
- Application Number
- CN202420434315.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-06
AI Technical Summary
Existing microscope detectors cannot effectively detect inclined spinnerets, especially two-component inclined spinnerets, and cannot collect images of inclined spinnerets, resulting in an increase in detection workload and affecting product quality.
A microscope detector including a base, abutment, aid, an optical imaging mirror and an infrared probe is designed. By moving the storage platform and adjusting the angle of the optical imaging mirror, the spinneret with inclined micro-holes can be easily detected. Ensure the quality of inspection.
It realizes efficient detection of two-component inclined spinnerets, reduces the inspection workload, improves product quality, and can detect two micropores simultaneously and ensure their complete shape.
Smart Images

Figure CN222280488U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of microscopic inspection instruments, in particular to a microscopic inspection instrument used for detecting spinnerets. Background Art
[0002] The spinneret is a very important equipment in chemical fiber production. In the process of chemical fiber production, the raw materials are melted and passed through spinneret holes of different shapes to obtain fiber filaments of different shapes and structures.
[0003] The spinneret hole diameter is very small, about 0.2mm in diameter. During use and handling, dust may clog the spinneret hole, or carbide may adhere to the inner wall of the spinneret hole due to improper handling, making the cross-sectional shape of the fiber raw yarn incomplete and the size unequal, affecting product quality.
[0004] The spinneret holes need to be inspected before the components are assembled. The existing microscope can only inspect spinnerets with straight holes, but cannot inspect the two-component oblique hole spinnerets used in our production.
[0005] The existing microscope can only detect spinnerets with straight holes, which are vertical. However, the spinnerets we use in production have inclined holes, which have a certain angle with the ground. After the light source of the existing microscope passes through the spinneret, the image of the spinneret cannot be collected because the objective lens is vertical.
[0006] Or only detect a single-component inclined hole spinneret. When using it, first look at the micropores of one component, and then adjust the angle to look at the micropores of the other component, which doubles the workload of detection. Utility Model Content
[0007] The utility model aims to provide a mirror inspection instrument for spinneret inspection to solve the problem of image collection of inclined spinneret holes.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a microscope for spinneret inspection, comprising a base, a first base is fixed on the base, the upper end of the first base is slidably pressed against a second base, the upper end surface of the second base is slidably pressed against a storage table, a storage seat is fixed on the upper end surface of the storage table, an LED light source lamp is fixedly installed in a groove of the storage seat, a frame is fixed on the storage seat, a light-transmitting plate covering the LED light source lamp is fixedly embedded on the inner wall of the frame, a spinneret is placed on the light-transmitting plate, a stainless steel bellows is fixed on one side of the storage table, and a fill light is fixed on the upper end of the stainless steel bellows.
[0009] Preferably, a support rod is fixed at the middle position of the upper end of the base, a rod sleeve is provided on the support rod, a first threaded sleeve is fixedly embedded on one side of the rod sleeve, and the inner thread of the first threaded sleeve is provided with a first threaded knob which is in compression contact with the support rod.
[0010] Preferably, a connecting plate is fixed on the outer wall of the rod sleeve, a damping shaft is fixed on the other side of the connecting plate, a damping sleeve is rotatably provided on the damping shaft, a damping shaft seat is fixed on the outer wall of the damping sleeve, a damping turntable is rotatably provided on the inner wall of the damping shaft seat, and a mounting sleeve is fixed on the damping turntable.
[0011] Preferably, an optical imaging mirror is fixedly sleeved in the mounting sleeve, an objective lens is arranged at the lower end of the optical imaging mirror, and a focusing knob is arranged on the optical imaging mirror.
[0012] Preferably, a right-angle frame is fixed to the lower end of the connecting plate, a storage sleeve is fixed to the end of the right-angle frame, an infrared probe is slidably inserted into the storage sleeve, a second threaded sleeve is fixedly embedded on the storage sleeve, and the inner thread of the second threaded sleeve is provided with a second threaded knob which is in extrusion contact with the infrared probe.
[0013] Preferably, a first inner cavity is provided on the first base, and first bearings are fixedly embedded on both sides of the inner wall of the first inner cavity, a first screw rod is interference fit in the first bearing, a first crank is fixed to the outer end of the first screw rod, a first screw rod sleeve is threadedly provided on the first screw rod, a first limit block fixedly connected to the second base is fixed on the first screw rod sleeve, and a first limit hole is provided on the inner wall of the first inner cavity, which is slidably fitted with the first limit block.
[0014] Preferably, a second inner cavity is provided on the second base platform, and second bearings are fixedly embedded on both sides of the inner wall of the second inner cavity, a second screw rod is interference fit in the second bearing, a second crank handle is fixed to the outer end of the second screw rod, a second screw rod sleeve is threadedly provided on the second screw rod, a second limit block fixedly connected to the storage table is fixed on the second screw rod sleeve, and a second limit hole which slides and fits tightly with the second limit block is provided on the inner wall of the second inner cavity.
[0015] Preferably, a computer display, a computer keyboard, a computer mouse, and a computer host are respectively arranged on the base, and the optical imaging mirror and the infrared probe are respectively electrically connected to the computer host via data cables.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] 1. The storage table of the utility model can be moved forward, backward, left and right with the spinneret according to actual needs, so as to facilitate the micropore detection at different positions.
[0018] 2. The utility model uses two optical imaging mirrors and sets the angles so that they can cooperate with the spinneret with inclined microholes to perform in-hole detection, thereby ensuring the detection quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0020] Figure 2 It is a schematic diagram of the side structure of the connecting plate of the utility model;
[0021] Figure 3 It is a partial enlarged schematic diagram of the infrared probe of the utility model;
[0022] Figure 4 It is a schematic diagram of the internal structure of the second base of the utility model.
[0023] In the figure: 1. base; 11. first base; 12. second base; 13. storage table; 14. storage seat; 15. LED light source lamp; 16. frame; 17. light-transmitting plate; 18. spinneret; 19. stainless steel bellows; 110. fill light; 2. support rod; 21. rod sleeve; 22. first threaded sleeve; 23. first threaded knob; 24. connecting plate; 25. damping shaft; 26. damping sleeve; 27. damping shaft seat; 28. damping turntable; 29. mounting sleeve; 210. optical imaging mirror; 211. focusing knob; 3. right angle bracket; 31. Storage sleeve; 32. Infrared probe; 33. Second threaded sleeve; 34. Second threaded knob; 4. First inner cavity; 41. First bearing; 42. First screw rod; 43. First crank; 44. First screw rod sleeve; 45. First limit block; 46. First limit hole; 5. Second inner cavity; 51. Second bearing; 52. Second screw rod; 53. Second crank; 54. Second screw rod sleeve; 55. Second limit block; 56. Second limit hole; 6. Computer display; 61. Computer keyboard; 62. Computer mouse; 63. Computer host. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Example I
[0026] See also Figure 1-Figure 4A microscopy instrument for spinneret inspection comprises a base 1, on which a first base 11 is fixed, the upper end of the first table 11 is slidably pressed against a second base 12, the upper end surface of the second base 12 is slidably pressed against a storage table 13, a storage seat 14 is fixedly provided on the upper end surface of the storage table 13, an LED light source lamp 15 is fixedly installed in a groove of the storage seat 14, a frame 16 is fixedly provided on the storage seat 14, a light-transmitting plate 17 covering the LED light source lamp 15 is fixedly embedded on the inner wall of the frame 16, a spinneret 18 is placed on the light-transmitting plate 17, a stainless steel bellows 19 is fixedly provided on one side of the storage table 13, a fill light 110 is fixedly provided on the upper end of the stainless steel bellows 19, the stainless steel bellows 19 can adjust any rotation angle of the fill light 110, the fill light 110 is the same as the LED light source lamp 15, both are of LED type, and are respectively powered by being plugged into an indoor 220V power strip through a wire plug.
[0027] Furthermore, a support rod 2 is fixed at the middle position of the upper end of the base 1, and a rod sleeve 21 is slidably sleeved on the support rod 2. A first threaded sleeve 22 is fixedly embedded on one side of the rod sleeve 21, and the internal thread of the first threaded sleeve 22 is provided with a first threaded knob 23 that is in extrusion contact with the support rod 2.
[0028] Furthermore, a connecting plate 24 is fixed on the outer wall of the rod sleeve 21, a damping shaft 25 is fixed on the other side of the connecting plate 24, a damping sleeve 26 is rotatably provided on the damping shaft 25, a damping shaft seat 27 is fixed on the outer wall of the damping sleeve 26, a damping turntable 28 is rotatably provided on the inner wall of the damping shaft seat 27, a mounting sleeve 29 is fixed on the damping turntable 28, and the material of the damping structure is mainly high-strength plastic material, and the surface is covered with a rubber film for increasing friction to achieve the damping effect.
[0029] Furthermore, an optical imaging mirror 210 is fixedly sleeved in the mounting sleeve 29 , an objective lens is disposed at the lower end of the optical imaging mirror 210 , and a focusing knob 211 is disposed on the optical imaging mirror 210 .
[0030] Furthermore, a right-angle frame 3 is fixed to the lower end of the connecting plate 24, a storage sleeve 31 is fixed to the end of the right-angle frame 3, an infrared probe 32 is slidably inserted into the storage sleeve 31, a second threaded sleeve 33 is fixedly embedded on the storage sleeve 31, and the second threaded sleeve 33 has an internal thread provided with a second threaded knob 34 that is in extrusion contact with the infrared probe 32.
[0031] When this embodiment is in use: the workbench is composed of a two-layer base and a storage table 13. The storage table 13 can be moved forward, backward, left and right by adjusting the corresponding crank. The spinneret 18 is placed on the light-transmitting plate 17. An LED light source lamp 15 is provided under the light-transmitting plate 17.
[0032] Place the spinneret 18 on the tray, adjust the front, back, left, and right positions by adjusting the crank, and manually rotate the spinneret 18 to find the spinneret hole, so that the spinneret hole is imaged on the computer monitor 6, adjust the focal length, and make the image clear by using the focusing knob 211.
[0033] After detecting one spinneret hole, the spinneret plate 18 is rotated to the next spinneret hole for detection. Positioning by the infrared probe 32 makes the operation convenient and can quickly locate the spinneret hole.
[0034] The spinneret 18 is a two-component spinneret, each spinneret hole is composed of two microholes, and the angle between the two microholes is 17 degrees.
[0035] Two optical imaging mirrors 210 can be used to detect two micro-holes at the same time. The angle between the two optical imaging mirrors 210 is 17 degrees. If the angle is not right, one micro-hole will be fully imaged while the other micro-hole will be incomplete.
[0036] Example II
[0037] See also Figure 1-Figure 4 The present embodiment further explains Example 1, a microscope for spinneret inspection, including a base 1, a first base 11 is fixed on the base 1, the upper end of the first base 11 is slidably pressed against a second base 12, the upper end surface of the second base 12 is slidably pressed against a storage table 13, a storage seat 14 is fixed on the upper end surface of the storage table 13, an LED light source lamp 15 is fixedly installed in a groove of the storage seat 14, a frame 16 is fixed on the storage seat 14, a light-transmitting plate 17 covering the LED light source lamp 15 is fixedly embedded on the inner wall of the frame 16, a spinneret 18 is placed on the light-transmitting plate 17, a stainless steel bellows 19 is fixed on one side of the storage table 13, and a fill light 110 is fixed on the upper end of the stainless steel bellows 19.
[0038] Furthermore, a first inner cavity 4 is provided on the first base 11, and first bearings 41 are fixedly embedded on both sides of the inner wall of the first inner cavity 4, a first screw rod 42 is interference fit in the first bearing 41, a first crank 43 is fixed to the outer end of the first screw rod 42, a first screw rod sleeve 44 is threadedly provided on the first screw rod 42, a first limit block 45 fixedly connected to the second base 12 is fixed on the first screw rod sleeve 44, and a first limit hole 46 slidingly fitted with the first limit block 45 is provided on the inner wall of the first inner cavity 4.
[0039] Furthermore, a second inner cavity 5 is provided on the second base 12, and second bearings 51 are fixedly embedded on both sides of the inner wall of the second inner cavity 5, a second screw rod 52 is interference fit in the second bearing 51, a second crank handle 53 is fixed to the outer end of the second screw rod 52, a second screw rod sleeve 54 is threadedly provided on the second screw rod 52, a second limit block 55 fixedly connected to the storage table 13 is fixed on the second screw rod sleeve 54, and a second limit hole 56 that slides and fits tightly with the second limit block 55 is provided on the inner wall of the second inner cavity 5.
[0040] Furthermore, a computer display 6, a computer keyboard 61, a computer mouse 62, and a computer host 63 are respectively arranged on the base 1, and the optical imaging mirror 210 and the infrared probe 32 are respectively electrically connected to the computer host 63 via data cables.
[0041] When this embodiment is in use: when the second base 12 needs to be moved left and right, the first screw rod 42 is rotated by the first crank 43 to drive the first screw rod sleeve 44 to move, and the first limit block 45 slides in the first limit hole 46, so that the second base 12 can move horizontally left and right.
[0042] When the storage table 13 needs to be moved forward and backward, the second screw rod 52 is rotated by the second crank 53 to drive the second screw rod sleeve 54 to move, and the second limit block 55 slides in the second limit hole 56 to realize the forward and backward movement of the storage table 13.
[0043] When the height of the optical imaging mirror 210 needs to be adjusted, the height can be adjusted by sliding the rod sleeve 21 on the support rod 2. The height of the optical imaging mirror 210 can be fixed by threading the first threaded knob 23 and the first threaded sleeve 22 and squeezing and fitting tightly against the support rod 2. The left and right positions of the optical imaging mirror 210 can be adjusted by rotating the damping sleeve 26 on the damping shaft 25. The angle of the optical imaging mirror 210 can be adjusted by rotating the damping turntable 28 in the damping shaft seat 27.
[0044] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0045] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A microscopic inspection instrument for spinneret inspection, comprising a base (1), characterized in that: A first base (11) is fixed on the base (1), the upper end of the first base (11) is slidably pressed against a second base (12), the upper end surface of the second base (12) is slidably pressed against a storage platform (13), a storage seat (14) is fixed on the upper end surface of the storage platform (13), an LED light source lamp (15) is fixedly installed in a groove of the storage seat (14), a frame (16) is fixed on the storage seat (14), a light-transmitting plate (17) covering the LED light source lamp (15) is fixedly embedded on the inner wall of the frame (16), a spinneret (18) is placed on the light-transmitting plate (17), a stainless steel bellows (19) is fixed on one side of the storage platform (13), and a fill light (110) is fixed on the upper end of the stainless steel bellows (19).
2. A microscopic inspection instrument for spinneret inspection according to claim 1, characterized in that: A support rod (2) is fixed at the middle position of the upper end of the base (1); a rod sleeve (21) is slidably sleeved on the support rod (2); a first threaded sleeve (22) is fixedly embedded on one side of the rod sleeve (21); and a first threaded knob (23) is provided on the internal thread of the first threaded sleeve (22) for extrusion contact with the support rod (2).
3. A microscopic inspection instrument for spinneret inspection according to claim 2, characterized in that: A connecting plate (24) is fixed on the outer wall of the rod sleeve (21), a damping shaft (25) is fixed on the other side of the connecting plate (24), a damping sleeve (26) is rotatably arranged on the damping shaft (25), a damping shaft seat (27) is fixed on the outer wall of the damping sleeve (26), a damping rotating disk (28) is rotatably arranged on the inner wall of the damping shaft seat (27), and a mounting sleeve (29) is fixed on the damping rotating disk (28).
4. A microscopic inspection instrument for spinneret inspection according to claim 3, characterized in that: An optical imaging mirror (210) is fixedly sleeved in the mounting sleeve (29), an objective lens is arranged at the lower end of the optical imaging mirror (210), and a focusing knob (211) is arranged on the optical imaging mirror (210).
5. A microscopic inspection instrument for spinneret inspection according to claim 4, characterized in that: A right angle frame (3) is fixed at the lower end of the connecting plate (24), a storage sleeve (31) is fixed at the end of the right angle frame (3), an infrared probe (32) is slidably inserted into the storage sleeve (31), a second threaded sleeve (33) is fixedly embedded in the storage sleeve (31), and a second threaded knob (34) is provided in the inner thread of the second threaded sleeve (33) for extrusion contact with the infrared probe (32).
6. A microscopic inspection instrument for spinneret inspection according to claim 5, characterized in that: The first base (11) is provided with a first inner cavity (4), and first bearings (41) are fixedly embedded on both sides of the inner wall of the first inner cavity (4), a first screw rod (42) is interference-fitted in the first bearing (41), a first crank (43) is fixed to the outer end of the first screw rod (42), a first screw rod sleeve (44) is threadedly provided on the first screw rod (42), a first limit block (45) fixedly connected to the second base (12) is fixed on the first screw rod sleeve (44), and a first limit hole (46) is provided on the inner wall of the first inner cavity (4) and is slidably and tightly fitted with the first limit block (45).
7. A microscopic inspection instrument for spinneret inspection according to claim 6, characterized in that: The second base (12) is provided with a second inner cavity (5), and second bearings (51) are fixedly embedded on both sides of the inner wall of the second inner cavity (5), a second screw rod (52) is interference-fitted in the second bearing (51), a second crank (53) is fixed to the outer end of the second screw rod (52), a second screw rod sleeve (54) is threadedly provided on the second screw rod (52), a second limit block (55) fixedly connected to the storage platform (13) is fixed on the second screw rod sleeve (54), and a second limit hole (56) is provided on the inner wall of the second inner cavity (5) and is slidably and tightly fitted with the second limit block (55).
8. A microscopic inspection instrument for spinneret inspection according to claim 7, characterized in that: A computer display (6), a computer keyboard (61), a computer mouse (62), and a computer host (63) are respectively arranged on the base (1), and the optical imaging mirror (210) and the infrared probe (32) are respectively electrically connected to the computer host (63) via data cables.