Cylindrical battery appearance defect detection device
The cylindrical battery appearance defect detection device addresses inefficiencies in manual and automated inspection by rotating shells for automated defect detection and classification, enhancing detection efficiency.
Patent Information
- Application Number
- CN202420700202.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-08
AI Technical Summary
Traditional manual inspection of cylindrical battery outer shells is inefficient and prone to missed defects, and existing automated inspection devices face issues with accurate classification and transportation of unqualified shells.
A cylindrical battery appearance defect detection device featuring a workbench with a containing shell, push cylinders, rotating grooves, rollers, and a CCD camera, which rotates the battery shells for inspection and facilitates automatic classification based on computer feedback.
Enhances detection efficiency by allowing for quick and accurate classification of qualified and unqualified shells, improving the overall inspection process.
Smart Images

Figure CN222280500U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of detection equipment, and in particular relates to a cylindrical battery appearance defect detection device. Background Art
[0002] Cylindrical batteries are batteries with high capacity, long cycle life and wide operating temperature range. The products are used in solar lamps, lawn lamps, backup energy, power tools, toy models, and photovoltaic energy. The outer shell of the cylindrical battery provides protection for its inner core. Before producing cylindrical batteries, the surface of the outer shell needs to be inspected to avoid defects on the surface of the outer shell that affect the service life of the cylindrical battery. The traditional inspection method is manual inspection, in which the staff inspects the surface of the outer shell with the naked eye. This inspection method is not only inefficient, but also has the problem of missed inspections. After searching, it was found that the application number "201721599370.7" discloses "a cylindrical battery appearance inspection device", which records "including a conveying device and a detection device, the detection device is arranged on the opposite sides and above the conveying device, and the conveying device is used to transport cylindrical batteries. And the cylindrical battery is made to rotate 360° when passing through the detection device, and the detection device is used to detect the appearance of the two end faces and the circumferential surface of the cylindrical battery. The above detection device allows the battery shell to rotate by itself, and takes pictures of the surface of the battery shell through a camera, so as to effectively detect the battery shell body, thereby improving the detection efficiency of the battery shell. However, the above detection device still has certain shortcomings when used: since the detection device is installed in the middle, when an unqualified battery shell is detected, the battery shell needs to be transported to the end through a conveying device for classification, and the staff is very likely to take the wrong battery shell while waiting for the unqualified shell to be transported to the end. Based on this, we propose a cylindrical battery appearance detection device that is more convenient to use. Utility Model Content
[0003] The utility model aims to provide a cylindrical battery appearance defect detection device, aiming to solve the problems raised in the background technology.
[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cylindrical battery appearance defect detection device, comprising a workbench, a groove is provided on one side of the top of the workbench, a containing shell is installed on the top of the workbench, a material drop opening is provided on the top of the containing shell, a first slide is installed on the top of the containing shell, a discharge opening and a push opening are respectively provided at the front and rear ends of the bottom of the containing shell, a push cylinder is fixedly installed on the back of the containing shell at the top of the workbench, the push cylinder is fixedly connected to a push plate, the push plate is arranged at the push opening, a guide groove is provided on the top of the workbench at the discharge opening, a second guide groove is installed at one end of the guide groove A slide, the bottom end of the second slide is fixedly installed on the surface of the groove, one end of the groove is provided with a first rotating groove, the workbench is provided with a connecting platform at one end of the groove, a second rotating groove is provided on one side of the connecting platform, the first rotating groove and the second rotating groove form a detection chamber, the first rotating groove and the second rotating groove are both rotatably connected with rollers, the side surfaces of the workbench and the connecting platform are connected with driving motors, the driving motors are respectively connected with corresponding rollers, a connecting component is installed between the bottom end of the workbench and the bottom end of the connecting platform, the top end of the connecting platform is fixedly connected with a mounting frame, and a CCD camera is installed on the top of the mounting frame.
[0005] As a preferred technical solution of the utility model, the connecting assembly includes two pushing cylinders fixedly installed on the bottom end of the workbench, the pushing cylinders are fixedly connected to the connecting plate, and the connecting plate is fixedly connected to the bottom end of the connecting platform.
[0006] As a preferred technical solution of the utility model, two fixed blocks are fixedly connected to both sides of the bottom end of the connecting platform, one side of the fixed block is fixedly connected to a guide rod, the bottom end of the workbench is fixedly connected to two connecting blocks, the surface of the connecting block is provided with a socket, and the guide rod is connected with the socket through an insertion.
[0007] As a preferred technical solution of the utility model, the width of the push plate is smaller than the width of the push port, the thickness of the push plate is larger than the inner width of the accommodating shell, and the size of the push port and the discharge port can only pass through a battery shell once.
[0008] As a preferred technical solution of the utility model, a material blocking plate is installed at the top of the discharge port at the front end of the accommodating shell through a coil spring.
[0009] As a preferred technical solution of the utility model, fill lights are installed on both sides of the CCD camera at the top of the mounting frame.
[0010] As a preferred technical solution of the utility model, the bottom end of the workbench is located at the bottom of the first rotating groove and is fixedly connected to a third slideway.
[0011] Compared with the prior art, the beneficial effects of the utility model are: the pushing cylinder is arranged to drive the pushing plate to push the battery shell out of the containing shell, and the battery shell falls to the surfaces of two rollers through the guide groove and the second slide, and the rollers are driven to rotate by the driving motor, so that the battery shell rotates, and the defects on the surface of the battery shell are detected by the CCD camera. After the detection is completed, the connecting assembly drives the connecting table to move, so that the battery shell falls to the surface of the third slide, and the staff classifies and places the rolled battery shells through computer feedback results. Compared with the comparative documents, the detection device has the advantages of convenient and fast classification and placement of qualified and unqualified battery shells, thereby improving the detection efficiency of the battery shells. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 It is a structural schematic diagram of the connecting platform in the utility model;
[0015] Figure 3 It is a structural schematic diagram of the workbench in the utility model;
[0016] Figure 4 It is a structural schematic diagram of the connection assembly in the utility model;
[0017] Figure 5 It is a schematic diagram of the cross-sectional structure of the utility model.
[0018] In the figure: 1. workbench; 2. groove; 3. accommodating shell; 4. first slide; 5. discharge port; 6. push port; 7. push cylinder; 8. push plate; 9. guide groove; 10. second slide; 11. first rotating groove; 12. connecting table; 13. second rotating groove; 14. roller; 15. drive motor; 16. connecting assembly; 161. push cylinder; 162. connecting plate; 163. fixing block; 164. guide rod; 165. connecting block; 17. mounting bracket; 18. CCD camera; 19. baffle plate; 20. fill light; 21. third slide. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] See also Figure 1-Figure 5 The utility model provides the following technical solutions: a cylindrical battery appearance defect detection device, comprising a workbench 1, a groove 2 is provided on one side of the top of the workbench 1, a containing shell 3 is installed on the top of the workbench 1, a material drop port is provided on the top of the containing shell 3, a first slide 4 is installed on the top of the containing shell 3, a discharge port 5 and a push port 6 are respectively provided at the front and rear ends of the bottom of the containing shell 3, a push cylinder 7 is fixedly installed on the back of the containing shell 3 at the top of the workbench 1, the push cylinder 7 is fixedly connected to a push plate 8, the push plate 8 is arranged at the push port 6, a guide groove 9 is provided at the top of the workbench 1 at the discharge port 5, a second slide 10 is installed at one end of the guide groove 9, and the bottom end of the second slide 10 is fixedly connected to the bottom end of the second slide 10. It is fixedly installed on the surface of the groove 2, a first rotating groove 11 is opened at one end of the groove 2, a connecting platform 12 is set at one end of the workbench 1 located at the groove 2, a second rotating groove 13 is opened on one side of the connecting platform 12, the first rotating groove 11 and the second rotating groove 13 form a detection chamber, and rollers 14 are rotatably connected in the first rotating groove 11 and the second rotating groove 13, the side of the workbench 1 and the side of the connecting platform 12 are connected with driving motors 15, and the driving motors 15 are respectively connected to the corresponding rollers 14, a connecting component 16 is installed between the bottom end of the workbench 1 and the bottom end of the connecting platform 12, the top of the connecting platform 12 is fixedly connected with a mounting frame 17, and a CCD camera 18 is installed on the top of the mounting frame 17.
[0021] In this embodiment, the connecting assembly 16 includes two pushing cylinders 161 fixedly installed at the bottom end of the workbench 1 , the pushing cylinders 161 are fixedly connected to a connecting plate 162 , and the connecting plate 162 is fixedly connected to the bottom end of the connecting platform 12 .
[0022] Specifically, the connecting plate 162 is moved by pushing the cylinder 161, so that the connecting platform 12 is moved away from the workbench 1, and the battery shells are dropped between the two rollers 14, which makes it convenient for the staff to classify and place the tested battery shells.
[0023] In this embodiment, two fixed blocks 163 are fixedly connected to both sides of the bottom end of the connecting platform 12, and a guide rod 164 is fixedly connected to one side of the fixed block 163. Two connecting blocks 165 are fixedly connected to the bottom end of the workbench 1, and a socket is provided on the surface of the connecting block 165, and the guide rod 164 is connected to the socket through the insertion.
[0024] Specifically, the fixed block 163 cooperates with the connecting block 165 and the guide rod 164 to support the connecting platform 12 , and the guide rod 164 can also guide the moving direction of the connecting platform 12 .
[0025] In this embodiment, the width of the push plate 8 is smaller than the width of the push port 6 , and the thickness of the push plate 8 is greater than the inner width of the accommodating shell 3 .
[0026] Specifically, the battery shell can be quickly pushed out in this way, and the upper battery shell will not fall down when the battery shell is pushed out.
[0027] In this embodiment, a material blocking plate 19 is installed at the top of the discharge port 5 at the front end of the accommodating shell 3 via a coil spring.
[0028] Specifically, in this way, when the appearance defect inspection of the battery shell is performed, the battery shell in the receiving shell 3 will not fall out, thereby avoiding affecting the appearance inspection of the battery shell.
[0029] In this embodiment, fill lights 20 are installed on both sides of the CCD camera 18 at the top of the mounting frame 17 .
[0030] Specifically, the provided fill light 20 can achieve a fill light effect, thereby improving the accuracy of the battery shell appearance inspection.
[0031] In this embodiment, the bottom end of the workbench 1 is located at the bottom of the first rotating groove 11 and is fixedly connected to a third slideway 21 .
[0032] Specifically, after the detection is completed, the battery shells will fall onto the surface of the third slide 21 , and then the third slide 21 can be used to more conveniently classify and collect the detected battery shells.
[0033] Working principle: The first slide 4 facilitates loading into the accommodating shell 3, and the baffle plate 19 is set to prevent the battery shell in the accommodating shell 3 from accidentally falling out. The push cylinder 7 drives the push plate 8 to push the battery shell through the discharge port 5. The battery shell will roll through the guide groove 9 and the second slide 10 to the detection chamber formed by the first rotating groove 11 and the second rotating groove 13 and is located between the two rollers 14. The driving motor 15 drives the rollers 14 to rotate so that the battery shell can rotate, and then the CCD camera 18 can detect defects on the surface of the battery shell, and the fill light 20 can be used to fill in the defects. Light is used to improve the accuracy of shell detection. After the CCD camera 18 feeds back the shooting results to the terminal and compares them, the staff will know whether the battery shell is qualified or not. When the detection is completed, the pushing cylinder 161 drives the connecting platform 12 to move so that the battery shell passes between the two rollers 14 and falls to the surface of the third slide 21, which is convenient for the staff to classify and place the battery shells according to the test results. Compared with the comparison file, it is more convenient for the staff to use. After that, the pushing cylinder 161 drives the connecting platform 12 to return to its position, and the pushing cylinder 7 pushes out the next battery shell. Repeat the above steps to perform appearance inspection on the battery shell.
[0034] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A cylindrical battery appearance defect detection device, comprising a workbench (1), characterized in that: A groove (2) is provided on one side of the top of the workbench (1); a containing shell (3) is installed on the top of the workbench (1); a material drop opening is provided on the top of the containing shell (3); a first slideway (4) is installed on the top of the containing shell (3); a material discharge opening (5) and a material push opening (6) are respectively provided at the front and rear ends of the bottom of the containing shell (3); a material push cylinder (7) is fixedly installed on the back of the containing shell (3) at the top of the workbench (1); the material push cylinder (7) is fixedly connected to a push plate (8); the push plate (8) is arranged at the push opening (6); a guide groove (9) is provided on the top of the workbench (1) at the material discharge opening (5); a second slideway (10) is installed at one end of the guide groove (9); the bottom end of the second slideway (10) is fixedly installed on the surface of the groove (2); the groove (2) is provided with a material push cylinder (7) fixedly connected to a push plate (8); the push plate (8) is arranged at the push opening (6); A first rotating groove (11) is provided at one end of the workbench (1), a connecting platform (12) is provided at one end of the groove (2), a second rotating groove (13) is provided on one side of the connecting platform (12), the first rotating groove (11) and the second rotating groove (13) form a detection chamber, rollers (14) are rotatably connected in the first rotating groove (11) and the second rotating groove (13), the side surfaces of the workbench (1) and the connecting platform (12) are connected to driving motors (15), the driving motors (15) are respectively connected to corresponding rollers (14), a connecting assembly (16) is installed between the bottom end of the workbench (1) and the bottom end of the connecting platform (12), the top end of the connecting platform (12) is fixedly connected to a mounting frame (17), and a CCD camera (18) is installed on the top of the mounting frame (17).
2. The cylindrical battery appearance defect detection device according to claim 1, characterized in that: The connecting assembly (16) comprises two pushing cylinders (161) fixedly mounted on the bottom end of the workbench (1), the pushing cylinders (161) being fixedly connected to a connecting plate (162), and the connecting plate (162) being fixedly connected to the bottom end of the connecting platform (12).
3. The cylindrical battery appearance defect detection device according to claim 1, characterized in that: Two fixed blocks (163) are fixedly connected to both sides of the bottom end of the connecting platform (12), one side of the fixed block (163) is fixedly connected to a guide rod (164), and two connecting blocks (165) are fixedly connected to the bottom end of the workbench (1), a plug hole is provided on the surface of the connecting block (165), and the guide rod (164) is inserted and connected with the plug hole.
4. The cylindrical battery appearance defect detection device according to claim 1, characterized in that: The width of the push plate (8) is smaller than the width of the push port (6), and the thickness of the push plate (8) is greater than the inner width of the accommodating shell (3).
5. The cylindrical battery appearance defect detection device according to claim 1, characterized in that: The front end of the containing shell (3) is located at the top of the discharge port (5) and is provided with a material blocking plate (19) via a coil spring.
6. The cylindrical battery appearance defect detection device according to claim 1, characterized in that: Filling lights (20) are installed on both sides of the top of the mounting frame (17) and the CCD camera (18).
7. The cylindrical battery appearance defect detection device according to claim 1, characterized in that: The bottom end of the workbench (1) is located at the bottom of the first rotating groove (11) and is fixedly connected to a third slideway (21).
Citation Information
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