Emulsifier blending kettle
By using a hollow cylindrical structure and isolation table heating in the emulsifier stirring barrel, combined with the inclined discharge pipe and driving structure, the problem of high temperature in the inner wall of the stirring barrel is solved, and uniform heating of the emulsifier and improved production efficiency are achieved.
Patent Information
- Application Number
- CN202420312802.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-02-20
AI Technical Summary
During the heating process of the existing emulsifier stirring barrel, the temperature of the inner wall of the stirring barrel is higher than the central area, resulting in the consolidation of the emulsifier raw material and the inability to heat it evenly, affecting temperature control.
An emulsifier mixing kettle is designed, and a stirring barrel body with a hollow cylindrical structure is equipped with a central isolation table and a heating pipe on the barrel wall. Combined with an inclined discharge pipe and a driving structure, it ensures uniform heating of the inner wall and central area of the stirring barrel. Equipped with a stirring structure and cleaning structure to facilitate the mixing and cleaning of emulsifiers.
The uniform heating of the emulsifier is achieved, the inner wall of the stirring barrel is consolidated, and the production efficiency and quality of the emulsifier are improved.
Smart Images

Figure CN222286963U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of emulsifier equipment, in particular to an emulsifier blending kettle. Background Art
[0002] An emulsifier is a chemical substance that can form an emulsion between two substances that are usually immiscible. In addition, the viscosity of the emulsifier changes significantly with temperature. When multiple emulsifiers are mixed and blended, the emulsifiers need to be heated. At present, a heating plate is often used to heat the circumference or bottom of the mixing barrel, and the heat is transferred to the raw materials and water of the multiple emulsifiers in the mixing barrel through the mixing barrel. In order to make the central area of the mixing barrel reach the processing temperature, the temperature of the inner wall of the mixing barrel must be higher than the processing set temperature. Because the temperature of the inner wall of the mixing barrel is higher than the temperature of the raw materials and water of the multiple emulsifiers in it, a large amount of the raw materials of the multiple emulsifiers will solidify on the inner wall of the mixing barrel to form an isolation layer, which will cause the temperature of the raw materials and water of the multiple emulsifiers in the mixing barrel to fail to reach a temperature suitable for stirring. Utility Model Content
[0003] In view of this, the utility model aims to provide an emulsifier blending kettle to solve the problem in the prior art that the temperature of the inner wall of the stirring barrel is higher than the temperature of the central area thereof, resulting in the emulsifier being unable to be heated uniformly during blending.
[0004] In order to achieve the above object, the technical solution of the utility model is implemented as follows:
[0005] An emulsifier blending kettle comprises a stirring barrel assembly, a stirring frame, a feeding box, a driving structure, a stirring structure and a cleaning structure. The bottom of the stirring barrel assembly is mounted on the stirring frame, the feeding box is mounted on one side of the top of the stirring barrel assembly, the driving structure is mounted at the center of the top of the stirring barrel assembly, the bottom of the driving structure passes through the stirring barrel assembly to install a stirring structure or a cleaning structure, and the stirring structure and the cleaning structure are both located inside the stirring barrel assembly.
[0006] Furthermore, the mixing barrel assembly includes a mixing barrel body, a middle isolation platform, a barrel wall heating tube and a platform wall heating tube. The mixing barrel body is a hollow cylindrical structure. A discharge pipe is installed on one side of the bottom of the mixing barrel body. The inner wall of the mixing barrel body is provided with a barrel wall heating tube. A middle isolation platform is installed at the center of the mixing barrel body. The inner wall of the middle isolation platform is provided with a platform wall heating tube. Both the barrel wall heating tube and the platform wall heating tube are used to heat a variety of emulsifiers inside the mixing barrel body.
[0007] Furthermore, the bottom of the mixing barrel body is an inclined structure, and the discharge pipe is installed to the lower end of the inclined structure.
[0008] Furthermore, the driving structure includes a driving motor, a rotating part, a rotating shaft and a rotating connecting clamp. The driving motor is installed at the top center of the mixing barrel body, the output shaft of the driving motor is connected to the rotating part, the rotating part is rotatably sleeved with the mixing barrel body, the rotating shaft is installed at the bottom of the rotating part, the bottom of the rotating shaft is sleeved with a rotating connecting clamp, and the rotating connecting clamp is installed with a stirring structure or a cleaning structure.
[0009] Furthermore, the stirring structure includes a central stirring rod and several external stirring rods, the central stirring rod is located above the middle isolation platform, the top of the central stirring rod is connected to the rotating shaft, the several external stirring rods are evenly arranged along the circumference of the inner wall of the stirring barrel body, and the top of each external stirring rod is connected to the rotating connecting clamp.
[0010] Furthermore, the cleaning structure includes a central cleaning rod and a plurality of external cleaning rods, the central cleaning rod is located above the central isolation platform, the top of the central cleaning rod is connected to the rotating shaft, the plurality of external cleaning rods are evenly arranged along the circumference of the inner wall of the mixing barrel body, and the top of each external cleaning rod is connected to the rotating connecting clamp.
[0011] Furthermore, the central cleaning rod includes an upper cleaning rod and a plurality of lower cleaning rods, the top of the upper cleaning rod is connected to the rotating shaft, the bottom of the upper cleaning rod is connected to the plurality of lower cleaning rods, and the plurality of lower cleaning rods are circumferentially distributed outside the central isolation platform.
[0012] Compared with the prior art, the emulsifier blending kettle described in the utility model has the following advantages:
[0013] The emulsifier blending kettle described in the utility model has a reasonable structural design. The stirring barrel assembly is used to achieve uniform heating of the various emulsifiers in the barrel, thereby preventing the temperature of the inner wall of the barrel from being higher than the central temperature, thereby causing a large amount of various emulsifier raw materials to solidify on the inner wall of the barrel. In addition, a stirring structure and a cleaning structure are provided. The stirring structure and the cleaning structure are both arranged according to the stirring barrel assembly, and the stirring structure and the cleaning structure can be detachably arranged with the driving structure, which is convenient for mixing and cleaning the emulsifiers and improves the production efficiency and quality of the emulsifiers. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the accompanying drawings:
[0015] Figure 1 This is a schematic diagram of the overall structure of the embodiment of the utility model;
[0016] Figure 2 This is a cross-sectional schematic diagram of a mixing barrel assembly according to an embodiment of the utility model;
[0017] Figure 3 This is a schematic diagram of the connection between the stirring structure and the driving structure described in Example 1 of the utility model;
[0018] Figure 4 This is a schematic diagram of the connection between the cleaning structure and the driving structure described in Example 1 of the utility model;
[0019] Figure 5 This is a schematic diagram of the connection between the stirring structure, cleaning structure and driving structure described in Example 2 of the utility model.
[0020] Description of reference numerals:
[0021] 1. Mixing barrel assembly; 11. Mixing barrel body; 12. Middle isolation table; 13. Barrel wall heating tube; 14. Table wall heating tube; 15. Discharge pipe; 2. Mixing frame; 3. Loading box; 4. Driving structure; 41. Driving motor; 42. Rotating part; 43. Rotating shaft; 44. Rotating connecting clamp; 5. Mixing structure; 51. External mixing rod; 52. Center mixing rod; 6. Cleaning structure; 61. External cleaning rod; 62. Center cleaning rod; 621. Upper cleaning rod; 622. Lower cleaning rod. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
[0023] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0025] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0026] like Figures 1 to 5 As shown, the emulsifier blending kettle includes a stirring barrel assembly 1, a stirring frame 2, a feeding box 3, a driving structure 4, a stirring structure 5 and a cleaning structure 6. The bottom of the stirring barrel assembly 1 is installed to the stirring frame 2, the feeding box 3 is installed on one side of the top of the stirring barrel assembly 1, the driving structure 4 is installed at the center of the top of the stirring barrel assembly 1, and the bottom of the driving structure 4 passes through the stirring barrel assembly 1 to install the stirring structure 5 or the cleaning structure 6, and the stirring structure 5 and the cleaning structure 6 are both located inside the stirring barrel assembly 1.
[0027] The emulsifier blending kettle has a reasonable structural design. The stirring barrel assembly 1 is used to achieve uniform heating of the various emulsifiers in the barrel, thereby preventing the temperature of the inner wall of the barrel from being higher than the center temperature, thereby preventing a large amount of various emulsifier raw materials from solidifying on the inner wall of the barrel. The kettle is also provided with a stirring structure 5 and a cleaning structure 6. The stirring structure 5 and the cleaning structure 6 are both arranged according to the stirring barrel assembly 1, and the stirring structure 5 and the cleaning structure 6 can be detachably arranged with the driving structure 4, which is convenient for mixing and cleaning the emulsifiers and improving the production efficiency and quality of the emulsifiers.
[0028] In a preferred embodiment of the utility model, the mixing barrel assembly 1 includes a mixing barrel body 11, a middle isolation platform 12, a barrel wall heating pipe 13 and a platform wall heating pipe 14. The mixing barrel body 11 is a hollow cylindrical structure. A discharge pipe 15 is installed on one side of the bottom of the mixing barrel body 11. The inner wall of the mixing barrel body 11 is sleeved with a barrel wall heating pipe 13. The middle isolation platform 12 is installed at the center of the mixing barrel body 11. The inner wall of the middle isolation platform 12 is sleeved with a platform wall heating pipe 14. The barrel wall heating pipe 13 and the platform wall heating pipe 14 are both used to heat the various emulsifiers inside the mixing barrel body 11. The blending temperature can be monitored in real time by a temperature sensor. The barrel wall heating pipe 13 and the platform wall heating pipe 14 are both existing heaters, and are connected to a heating source externally. In this embodiment, a barrel cover is provided on the top of the mixing barrel body 11. The mixing barrel body 11 and the barrel cover are detachable to facilitate the installation of the mixing structure 5 and the cleaning structure 6. The middle isolation platform 12 is a conical structure with an arc-shaped top. The emulsifier in the middle of the heating barrel and the barrel wall are separated by the mixing barrel body 11 and the middle isolation platform 12, thereby avoiding to the greatest extent the temperature of the inner wall of the barrel being higher than the center temperature, thereby causing a large amount of various emulsifier raw materials to solidify on the inner wall of the barrel.
[0029] In a preferred embodiment of the utility model, the bottom of the mixing barrel body 11 is an inclined structure, and the discharge pipe 15 is installed at the lower end of the inclined structure. The purpose of installing the discharge pipe 15 at the lower end of the inclined structure is to facilitate the emulsifier on the inner wall of the barrel to flow out from the discharge pipe 15 at the lowest end.
[0030] In a preferred embodiment of the utility model, the driving structure 4 includes a driving motor 41, a rotating member 42, a rotating shaft 43 and a rotating connecting clamp 44. The driving motor 41 is installed at the top center of the mixing barrel body 11, and the output shaft of the driving motor 41 is connected to the rotating member 42. The rotating member 42 is rotatably sleeved with the mixing barrel body 11. The rotating shaft 43 is installed at the bottom of the rotating member 42, and the bottom of the rotating shaft 43 is sleeved with a rotating connecting clamp 44. The rotating connecting clamp 44 is installed with a stirring structure 5 or a cleaning structure 6. In this embodiment, the driving motor 41 can be an existing servo motor, which can be Panasonic or Mitsubishi or other. In actual use, the rotating connecting clamp 44 and the stirring structure 5 or the cleaning structure 6 are all detachable, which is convenient for replacing the stirring structure 5 or the cleaning structure 6. The rotating connecting clamp 44 can have several connecting clamps, as long as they play the role of stirring or cleaning.
[0031] In a preferred embodiment of the utility model, the stirring structure 5 includes a central stirring rod 52 and a plurality of external stirring rods 51. The central stirring rod 52 is located above the middle isolation platform 12. The top of the central stirring rod 52 is connected to the rotating shaft 43. The plurality of external stirring rods 51 are evenly arranged along the circumference of the inner wall of the stirring barrel body 11, and the top of each external stirring rod 51 is connected to the rotating connection clamp 44. In actual use, the central stirring rod 52 is evenly installed with a plurality of stirring blades in the axial direction, and each external stirring rod 51 is installed with stirring teeth at the bottom, the purpose of which is to stir the emulsifier on the inner wall of the barrel. In this embodiment, the number of the external stirring rods 51 is three.
[0032] In a preferred embodiment of the utility model, the cleaning structure 6 includes a central cleaning rod 62 and a plurality of external cleaning rods 61, the central cleaning rod 62 is located above the middle isolation platform 12, the top of the central cleaning rod 62 is connected to the rotating shaft 43, and the plurality of external cleaning rods 61 are evenly arranged along the circumference of the inner wall of the mixing barrel body 11, and the top of each external cleaning rod 61 is connected to the rotating connecting clamp 44. In actual use, each external cleaning rod 61 is axially installed with a scraper plate, which can be a soft elastic material made of rubber, and its purpose is to clean the inner wall of the barrel. In this embodiment, the number of the external cleaning rods 61 is three.
[0033] In a preferred embodiment of the utility model, the central cleaning rod 62 includes an upper cleaning rod 621 and a plurality of lower cleaning rods 622, the top of the upper cleaning rod 621 is connected to the rotating shaft 43, the bottom of the upper cleaning rod 621 is connected to a plurality of lower cleaning rods 622, and the plurality of lower cleaning rods 622 are circumferentially distributed outside the middle isolation platform 12. In this embodiment, the number of the lower cleaning rods 622 is three. The purpose of setting the lower cleaning rods 622 is to clean the middle isolation platform 12. In actual use, a scraper plate can also be provided on the lower cleaning rod 622, so as to improve the cleaning efficiency of the middle isolation platform 12.
[0034] Example 1
[0035] When the mixing barrel assembly 1 is small in size, the mixing structure 5 and the cleaning structure 6 are not evenly installed on the driving structure 4, but are arranged only when in use.
[0036] At this time, the working principle of the emulsifier blending kettle is:
[0037] When blending the emulsifier (in the initial state, a stirring structure 5 is installed inside the stirring barrel assembly 1), the staff adds a variety of emulsifier raw materials and water from the loading box 3 into the stirring barrel assembly 1 in proportion, and then controls the driving motor 41 to drive the rotating member 42 to rotate, and the rotating member 42 rotates to drive the rotating shaft 43 and the rotating connecting clamp 44 to rotate, and the rotating shaft 43 and the rotating connecting clamp 44 rotate to drive the stirring structure 5 to rotate, thereby mixing the raw materials inside the stirring barrel assembly 1.
[0038] When cleaning is required, the staff removes the stirring structure 5 from the driving structure 4 by opening the barrel cover, and then installs the cleaning structure 6, and then fills the stirring barrel assembly 1 with water for cleaning.
[0039] Example 2
[0040] When the size of the mixing barrel assembly 1 is larger, the mixing structure 5 and the cleaning structure 6 are both installed on the driving structure 4. The difference is that the mixing teeth at the bottom of the central mixing rod 52 are removed, and the lower cleaning rod 622 is installed to the bottom of the central mixing rod 52. Then, the external cleaning rod 61 and the external mixing rod 51 are spaced apart. At this time, the number of connecting clips of the rotating connecting clip 44 is not less than four, and the number of external cleaning rods 61 and external mixing rods 51 is not less than 2.
[0041] At this time, the working principle of the emulsifier blending kettle is:
[0042] When blending the emulsifier (in the initial state, the stirring barrel assembly 1 is installed with a stirring structure 5 and a cleaning structure 6, and the cleaning structure 6 can play a role in cleaning the barrel wall during blending to prevent the raw materials from solidifying on the barrel wall), the staff adds a variety of emulsifier raw materials and water from the loading box 3 into the stirring barrel assembly 1 in proportion, and then controls the driving motor 41 to drive the rotating member 42 to rotate, and the rotating member 42 rotates to drive the rotating shaft 43 and the rotating connecting clamp 44 to rotate, and the rotating shaft 43 and the rotating connecting clamp 44 rotate to drive the stirring structure 5 and the cleaning structure 6 to rotate together, thereby mixing the raw materials inside the stirring barrel assembly 1.
[0043] When cleaning is needed, the staff can clean the mixing barrel assembly 1 by filling it with water.
[0044] It should be noted that the present application does not improve the control program, and the control program and electrical components involved in the present application are all prior art.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. Emulsifier blending kettle, characterized by: The invention comprises a stirring barrel assembly (1), a stirring frame (2), a feeding box (3), a driving structure (4), a stirring structure (5) and a cleaning structure (6); the bottom of the stirring barrel assembly (1) is mounted on the stirring frame (2); the feeding box (3) is mounted on one side of the top of the stirring barrel assembly (1); the driving structure (4) is mounted at the center of the top of the stirring barrel assembly (1); the bottom of the driving structure (4) passes through the stirring barrel assembly (1) to mount the stirring structure (5) or the cleaning structure (6); the stirring structure (5) and the cleaning structure (6) are both located inside the stirring barrel assembly (1); The mixing barrel assembly (1) comprises a mixing barrel body (11), a middle isolation platform (12), a barrel wall heating pipe (13) and a platform wall heating pipe (14); the mixing barrel body (11) is a hollow cylindrical structure; a discharge pipe (15) is installed at one side of the bottom of the mixing barrel body (11); the inner wall of the mixing barrel body (11) is sleeved with a barrel wall heating pipe (13); a middle isolation platform (12) is installed at the center of the mixing barrel body (11); the inner wall of the middle isolation platform (12) is sleeved with a platform wall heating pipe (14); the barrel wall heating pipe (13) and the platform wall heating pipe (14) are both used to heat a variety of emulsifiers inside the mixing barrel body (11).
2. The emulsifier blending kettle according to claim 1, characterized in that: The bottom of the mixing barrel body (11) is an inclined structure, and the discharge pipe (15) is installed at the lower end of the inclined structure.
3. The emulsifier blending kettle according to claim 1, characterized in that: The driving structure (4) comprises a driving motor (41), a rotating member (42), a rotating shaft (43) and a rotating connecting clamp (44); the driving motor (41) is mounted at the top center of the stirring barrel body (11); the output shaft of the driving motor (41) is connected to the rotating member (42); the rotating member (42) is rotatably sleeved with the stirring barrel body (11); the rotating shaft (43) is mounted at the bottom of the rotating member (42); the rotating shaft (43) is sleeved with the rotating connecting clamp (44) at the bottom; the stirring structure (5) or the cleaning structure (6) is mounted on the rotating connecting clamp (44).
4. The emulsifier blending kettle according to claim 1, characterized in that: The stirring structure (5) comprises a central stirring rod (52) and a plurality of external stirring rods (51); the central stirring rod (52) is located above the middle isolation platform (12); the top of the central stirring rod (52) is connected to the rotating shaft (43); the plurality of external stirring rods (51) are evenly arranged along the circumference of the inner wall of the stirring barrel body (11); and the top of each external stirring rod (51) is connected to a rotating connection clamp (44).
5. The emulsifier blending kettle according to claim 4, characterized in that: The cleaning structure (6) comprises a central cleaning rod (62) and a plurality of external cleaning rods (61); the central cleaning rod (62) is located above the middle isolation platform (12); the top of the central cleaning rod (62) is connected to the rotating shaft (43); the plurality of external cleaning rods (61) are evenly arranged along the circumference of the inner wall of the mixing barrel body (11); and the top of each external cleaning rod (61) is connected to the rotating connecting clamp (44).
6. The emulsifier blending kettle according to claim 5, characterized in that: The central cleaning rod (62) includes an upper cleaning rod (621) and a plurality of lower cleaning rods (622), wherein the top of the upper cleaning rod (621) is connected to the rotating shaft (43), and the bottom of the upper cleaning rod (621) is connected to the plurality of lower cleaning rods (622), and the plurality of lower cleaning rods (622) are circumferentially distributed outside the middle isolation platform (12).
