Pigment proportioning device for non-woven fabric production and processing

By designing a pigment ratio device for non-woven fabric production and processing, multiple sets of stirring shafts and stirring rods are used to achieve uniform mixing of pigments, and the uneven pigment ratio and stirring box are solved through the motor-driven reciprocating screw and brush cleaning board. The problem of residual inner wall improves the ratio efficiency and color brightness.

CN222286989UActive Publication Date: 2025-01-03NANGONG SHOIYAO FELT PRODUCTS CO LTD
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Patent Information

Application Number
CN202420708855.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-01-03
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

During the processing of existing non-woven fabrics, the pigment ratio is uneven, and raw material residues are prone to occur in the inner wall of the mixing box, resulting in a long cleaning time and low proportioning efficiency.

Method used

A pigment ratio device for non-woven fabric production and processing is designed, including a mixing barrel, a pigment ratio box, a mixing and stirring assembly and a motor drive system. The uniform mixing of pigments is achieved through multiple sets of stirring shafts and stirring rods, and the motor drive is used. The reciprocating screw and brush cleaning board cleans the inner wall of the mixing barrel.

Benefits of technology

The mixing efficiency and uniformity of pigment ratio are improved, the color difference is reduced, the cleaning time is shortened, and the working efficiency is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pigment proportioning device for non-woven fabric production and processing, which belongs to the technical field of non-woven fabric production and processing and comprises a stirring barrel, a pigment proportioning box is fixedly mounted at the top of the stirring barrel, the bottom of the pigment proportioning box is communicated with a connecting pipe, the bottom end of the connecting pipe is communicated with the stirring barrel, and the connecting pipe is connected with the stirring barrel. A mixing and stirring assembly is arranged in the stirring barrel and comprises a first stirring shaft, a second stirring shaft and a third stirring shaft, the first stirring shaft, the second stirring shaft and the third stirring shaft are all rotationally installed in the stirring barrel, one end of the first stirring shaft, one end of the second stirring shaft and one end of the third stirring shaft all penetrate through the top of the stirring barrel, and the other end of the first stirring shaft, the other end of the second stirring shaft and the other end of the third stirring shaft are rotationally installed in the stirring barrel. According to the pigment mixing device, the prepared pigment and water can be better mixed, mixing is more uniform, the prepared color is more beautiful and bright-colored, a large amount of pigment is prevented from remaining on the inner wall of the stirring barrel, and large chromatic aberration is prevented from being generated when other colors are mixed in the subsequent matching process.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric production and processing, in particular to a pigment proportioning device for non-woven fabric production and processing. Background Art

[0002] Non-woven fabrics, also known as non-woven fabrics, needle-punched cotton, needle-punched non-woven fabrics, etc., are made of polyester fiber, polyester fiber (abbreviated as: PET) and are made through a needle-punching process. They can be made into different thicknesses, feels, hardness, etc. Non-woven fabrics are moisture-proof, breathable, flexible, thin, flame-retardant, non-toxic and tasteless, low-priced, and recyclable. They can be used in different industries, such as sound insulation, heat insulation, electric heaters, masks, clothing, medical, filling materials, etc. In the existing non-woven fabric processing process, it is necessary to dye it, but the pigment ratio often requires adding different pigment raw materials to the mixing box. After each pigment mixing and mixing ratio, the original mixing box wall is prone to raw material residues, resulting in a long time and energy for cleaning after each ratio, and the mixing ratio is not uniform enough, and the mixing efficiency of the mixing ratio is low, which greatly reduces the work efficiency. For this reason, we propose a pigment ratio device for non-woven fabric production and processing; Therefore, we propose a pigment ratio device for non-woven fabric production and processing to solve this problem. Utility Model Content

[0003] The purpose of the utility model is to provide a pigment proportioning device for non-woven fabric production and processing to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A pigment proportioning device for non-woven fabric production and processing comprises: a stirring barrel, a pigment proportioning box is fixedly installed on the top of the stirring barrel, a connecting pipe is connected to the bottom of the pigment proportioning box, the bottom end of the connecting pipe is connected to the stirring barrel, a mixing and stirring component is arranged inside the stirring barrel, and the mixing and stirring component comprises: stirring shaft one, stirring shaft two and stirring shaft three, the stirring shaft one, stirring shaft two and stirring shaft three are all rotatably installed inside the stirring barrel, one end of the stirring shaft one, stirring shaft two and stirring shaft three passes through the top of the stirring barrel, multiple groups of collars are fixedly installed on the outer sides of the stirring shaft one, stirring shaft two and stirring shaft three, multiple groups of stirring rods are fixedly installed on the outer sides of the multiple groups of collars, reciprocating screws are rotatably installed on the inner walls of both sides of the stirring barrel, the outer sides of the reciprocating screws are threadedly connected with brush cleaning plates, and the brush cleaning plates abut against the inner wall of the stirring barrel.

[0006] Preferably, the outer sides of the stirring shaft 1 and the stirring shaft 2 are respectively fixedly provided with gear 1 and gear 2, and the gear 1 and gear 2 are meshed with each other. The outer sides of the stirring shaft 1 and the stirring shaft 3 are respectively fixedly provided with transmission wheel 1 and transmission wheel 2, and the outer sides of the transmission wheel 1 and the transmission wheel 2 are both installed with belts for transmission.

[0007] Preferably, a motor frame and motor 2 are fixedly installed on the top of the mixing barrel, motor 1 is fixedly installed on one end of the motor frame, the output shaft of motor 1 is fixedly connected to the mixing shaft, and the output shaft of motor 2 is fixedly connected to the reciprocating screw.

[0008] Preferably, limit rods are fixedly mounted on the two inner walls of the mixing barrel, and the limit rods are slidably mounted inside the brush cleaning plate.

[0009] Preferably, a water inlet and two sets of discharge pipes are fixedly installed on the top and bottom of the mixing barrel respectively, and control valves are provided on the outsides of the two sets of discharge pipes. Two sets of pigment feed ports are fixedly installed on the top of the pigment proportioning box.

[0010] Preferably, a base is fixedly installed at the bottom of the mixing barrel, the two groups of discharge pipes penetrate to the bottom of the base, and four groups of support seats are fixedly installed at the bottom of the base.

[0011] In the utility model, a pigment proportioning device for non-woven fabric production and processing is provided with a mixing and stirring component, a pigment proportioning box, a pigment feed port and a connecting pipe. By driving a motor 1, the motor 1 drives a stirring shaft 1 to rotate, so that the stirring shaft 1 drives a transmission wheel 1 and a gear 1 on the outside to rotate, so that the gear 1 drives the gear 2 to rotate, and then the transmission wheel 1 drives the transmission wheel 2 to rotate through a belt, so that the stirring shaft 1 and the stirring shaft 3 rotate in the opposite direction to the stirring shaft 2, so that the stirring rods on the outside of the stirring shaft 1 and the stirring shaft 3 rotate in the opposite direction to the stirring rod on the outside of the stirring shaft 2, so that the pigment with a good proportion is better mixed with water, and the mixing is more uniform, which greatly improves the proportioning and mixing efficiency of the device, and the proportioned color is more beautiful and bright;

[0012] In the utility model, a pigment proportioning device for non-woven fabric production and processing is described, through motor 2, reciprocating screw, brush cleaning plate and limit rod, by driving motor 2, so that motor 2 drives the reciprocating screw to rotate, so that the reciprocating screw drives the outer brush cleaning plate to reciprocate and clean the inner wall of the mixing barrel, thereby preventing a large amount of pigment from remaining on the inner wall of the mixing barrel, preventing large color difference from being generated when other colors are subsequently proportioned and mixed, thereby greatly increasing the practicality of the device and improving the effect of proportioning and mixing. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1This is a three-dimensional structural schematic diagram of a pigment proportioning device for non-woven fabric production and processing proposed by the utility model;

[0014] Figure 2 Another perspective structural diagram of a pigment proportioning device for non-woven fabric production and processing proposed by the utility model

[0015] Figure 3 This is a schematic cross-sectional view of a pigment proportioning device for non-woven fabric production and processing proposed by the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the mixing and stirring assembly proposed in the utility model;

[0017] Figure 5 This is a schematic diagram of the reciprocating screw structure of a pigment proportioning device for non-woven fabric production and processing proposed by the utility model;

[0018] Figure 6 The utility model discloses a schematic diagram of the structure of a pigment proportioning box of a pigment proportioning device for producing and processing non-woven fabrics.

[0019] In the figure: 1. base; 2. mixing barrel; 3. motor 1; 4. mixing and stirring assembly; 401. gear 1; 402. gear 2; 403. stirring shaft 1; 404. stirring shaft 2; 405. stirring shaft 3; 406. collar; 407. stirring rod; 408. transmission wheel 1; 409. transmission wheel 2; 410. belt; 5. pigment proportioning box; 6. pigment feed port; 7. motor 2; 8. water inlet; 9. support seat; 10. reciprocating screw; 11. brush cleaning plate; 12. limit rod; 13. discharge pipe; 14. control valve; 15. connecting pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-6A pigment proportioning device for non-woven fabric production and processing, comprising: a stirring barrel 2, a pigment proportioning box 5 is fixedly installed on the top of the stirring barrel 2, a connecting pipe 15 is connected to the bottom of the pigment proportioning box 5, the bottom end of the connecting pipe 15 is connected to the stirring barrel 2, a mixing and stirring component 4 is arranged inside the stirring barrel 2, and the mixing and stirring component 4 comprises: a stirring shaft 1 403, a stirring shaft 2 404 and a stirring shaft 3 405, the stirring shaft 1 403, the stirring shaft 2 404 and the stirring shaft 3 405 are all rotatably installed inside the stirring barrel 2 One end of the stirring shaft 1 403, the stirring shaft 2 404 and the stirring shaft 3 405 all penetrate the top of the stirring barrel 2, and multiple sets of rings 406 are fixedly installed on the outer sides of the stirring shafts 1 403, the stirring shaft 2 404 and the stirring shaft 3 405, and multiple sets of stirring rods 407 are fixedly installed on the outer sides of the multiple sets of rings 406. Reciprocating screws 10 are rotatably installed on the inner walls of both sides of the stirring barrel 2, and the outer side of the reciprocating screw 10 is threadedly connected with a brush cleaning plate 11, and the brush cleaning plate 11 is in contact with the inner wall of the stirring barrel.

[0022] In this embodiment, the outer sides of the stirring shaft 1 403 and the stirring shaft 2 404 are respectively fixedly sleeved with a gear 1 401 and a gear 2 402, and the gear 1 401 and the gear 2 402 are meshed. The outer sides of the stirring shaft 1 403 and the stirring shaft 3 405 are respectively fixedly sleeved with a transmission wheel 1 408 and a transmission wheel 2 409, and the outer sides of the transmission wheel 1 408 and the transmission wheel 2 409 are both driven and installed with a belt 410, through the gear 1 401 and the gear 2 402, the stirring shaft 1 403 and the stirring shaft 2 404 rotate in opposite directions, and through the transmission wheel 1 408, the transmission wheel 2 409 And belt 410, so that the stirring shaft 1 403 and the stirring shaft 3 405 rotate in the same direction, the motor frame and the motor 2 7 are fixedly installed on the top of the stirring barrel 2, and the motor 1 3 is fixedly installed on one end of the motor frame, the output shaft of the motor 1 3 is fixedly connected to the stirring shaft, and the output shaft of the motor 2 7 is fixedly connected to the reciprocating screw 10, and the motor 2 7 facilitates the rotation of the stirring shaft 1 403, the stirring shaft 2 404 and the stirring shaft 3 405, so that the pigment ratio is mixed more evenly, and the reciprocating screw 10 is rotated by the motor, so that the brush cleaning plate 11 is convenient for cleaning the inner wall of the stirring barrel 2.

[0023] In this embodiment, limit rods 12 are fixedly installed on the two inner walls of the mixing barrel 2, and the limit rods 12 are slidably installed inside the brush cleaning plate 11 to prevent the brush cleaning plate 11 from rotating when cleaning the inner wall of the mixing barrel 2. A water inlet 8 and two groups of discharge pipes 13 are fixedly installed on the top and bottom of the mixing barrel 2, respectively. A control valve 14 is provided on the outside of the two groups of discharge pipes 13. Two groups of pigment feed ports 6 are fixedly installed on the top of the pigment proportioning box 5. The discharge of the discharge pipe 13 is conveniently controlled by the control valve 14 and the ruler discharge pipe 13. Different pigments are conveniently added at the same time for proportioning through the pigment feed port 6. A base 1 is fixedly installed at the bottom of the mixing barrel 2, and the two groups of discharge pipes 13 extend to the bottom of the base 1. Four groups of support seats 9 are fixedly installed at the bottom of the base 1, so that the device can operate more stably.

[0024] In this embodiment, when in use, the staff puts different pigment slurries into the interior of the pigment proportioning box 5 from the two pigment feed ports 6 for proportioning, and then enters the interior of the mixing barrel 2 through the connecting pipe 15, and then adds processing water to the interior of the mixing barrel 2 through the water inlet 8. At this time, the motor 3 is driven to drive the stirring shaft 403 to rotate, so that the stirring shaft 403 drives the outer transmission wheel 408 and the gear 1 401 to rotate, so that the gear 1 401 drives the gear 2 402 to rotate, and then the transmission wheel 1 408 drives the transmission wheel 2 409 to rotate through the belt 410, so that The stirring shaft 1 403 and the stirring shaft 3 405 rotate in the opposite direction to the stirring shaft 2 404, so that the stirring rods 407 outside the stirring shaft 1 403 and the stirring shaft 3 405 rotate in the opposite direction to the stirring rod 407 outside the stirring shaft 2 404, so that the well-proportioned pigment and water are better mixed, and the proportioned color is more beautiful and bright. Finally, the control valve 14 is used to make the proportioned and mixed pigment flow out of the discharge pipe 13, and then the motor 2 7 is driven to make the motor 2 7 drive the reciprocating screw 10 to rotate, so that the reciprocating screw 10 drives the outer brush cleaning plate 11 to clean the inner wall of the mixing barrel 2 back and forth.

[0025] The above is a detailed introduction to a pigment proportioning device for non-woven fabric production and processing provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A pigment proportioning device for non-woven fabric production and processing, characterized in that: include: A stirring barrel (2), a pigment proportioning box (5) is fixedly mounted on the top of the stirring barrel (2), a connecting pipe (15) is connected to the bottom of the pigment proportioning box (5), the bottom end of the connecting pipe (15) is connected to the stirring barrel (2), a mixing and stirring assembly (4) is arranged inside the stirring barrel (2), the mixing and stirring assembly (4) comprises: a stirring shaft 1 (403), a stirring shaft 2 (404) and a stirring shaft 3 (405), the stirring shaft 1 (403), the stirring shaft 2 (404) and the stirring shaft 3 (405) are all rotatably mounted inside the stirring barrel (2), the stirring shaft 1 ( One end of each of the stirring shafts (403), the stirring shaft (404) and the stirring shaft (405) passes through the top of the stirring barrel (2); multiple sets of collars (406) are fixedly mounted on the outer sides of the stirring shafts (403), the stirring shaft (404) and the stirring shaft (405); multiple sets of stirring rods (407) are fixedly mounted on the outer sides of the multiple sets of collars (406); reciprocating screws (10) are rotatably mounted on the inner walls of both sides of the stirring barrel (2); the outer sides of the reciprocating screws (10) are threadedly connected with a brush cleaning plate (11); the brush cleaning plate (11) and the inner wall of the stirring barrel are in contact with each other.

2. A pigment proportioning device for non-woven fabric production and processing according to claim 1, characterized in that: The outer sides of the stirring shaft 1 (403) and the stirring shaft 2 (404) are respectively fixedly sleeved with a gear 1 (401) and a gear 2 (402), and the gear 1 (401) and the gear 2 (402) are meshed with each other. The outer sides of the stirring shaft 1 (403) and the stirring shaft 3 (405) are respectively fixedly sleeved with a transmission wheel 1 (408) and a transmission wheel 2 (409), and the outer sides of the transmission wheel 1 (408) and the transmission wheel 2 (409) are both driven by belts (410).

3. The pigment proportioning device for nonwoven fabric production and processing according to claim 1, characterized in that: A motor frame and a second motor (7) are fixedly mounted on the top of the stirring barrel (2); a first motor (3) is fixedly mounted on one end of the motor frame; an output shaft of the first motor (3) is fixedly connected to a stirring shaft; and an output shaft of the second motor (7) is fixedly connected to a reciprocating screw rod (10).

4. The pigment proportioning device for nonwoven fabric production and processing according to claim 1, characterized in that: Limit rods (12) are fixedly mounted on the two inner walls of the mixing barrel (2), and the limit rods (12) are slidably mounted inside the brush cleaning plate (11).

5. The pigment proportioning device for nonwoven fabric production and processing according to claim 1, characterized in that: A water inlet (8) and two groups of discharge pipes (13) are fixedly installed on the top and bottom of the mixing barrel (2), respectively. Control valves (14) are arranged on the outsides of the two groups of discharge pipes (13). Two groups of pigment feed ports (6) are fixedly installed on the top of the pigment proportioning box (5).

6. A pigment proportioning device for non-woven fabric production and processing according to claim 5, characterized in that: A base (1) is fixedly mounted on the bottom of the mixing barrel (2), two groups of discharge pipes (13) penetrate the bottom of the base (1), and four groups of support seats (9) are fixedly mounted on the bottom of the base (1).