Novel basalt crusher

By using leak-hole funnel, crushing roller, screen plate and vacuum cleaner in the basalt crusher, the problems of dust and splashing during the crushing process are solved, the crushing efficiency and safety are improved, and environmental and health protection is achieved.

CN222287439UActive Publication Date: 2025-01-03SOUTHWEST PETROLEUM UNIV
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Patent Information

Application Number
CN202421016585.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-01-03
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing crushers generate a large amount of dust and splashing gravel during the crushing of basalt, causing environmental pollution and user health threats, and at the same time, the crushing efficiency is ineffective.

Method used

A new type of basalt crusher was designed, using components such as leaky funnel, crushing roller, screen plate, vibration motor, vacuum cleaner device and fan motor. Through leaky funnel screening, secondary screening of crushing roller and screen plate, combined with suction The ventilation system of dust device and fan motor reduces dust concentration and prevents gravel from splashing through fan-shaped protective plates.

Benefits of technology

It improves crushing efficiency, reduces dust pollution, improves the working environment of users, and ensures the safety and environmental protection of the crushing process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of stone processing equipment, and particularly discloses a novel basalt crusher which comprises a leak funnel arranged in a crusher shell, a crushing roller, two dust suction devices arranged on the outer side of the crusher shell, a fan motor, a water tank, a sieve plate, a vibration motor, a fixing rod and a fan-shaped protection plate arranged on the upper side of the crusher shell, a fan-shaped protection plate is connected to the upper portion of the pulverizer shell, a leaking hole funnel is connected to the lower portion of the pulverizer shell, large stone blocks can be gathered and pulverized conveniently, two pulverizing rollers are installed below the leaking hole funnel, roller teeth of the pulverizing rollers are meshed with each other, a sieve plate is installed below the pulverizing rollers, and the bottom of the sieve plate is connected with two fixing rods through two vibration motors. Air collectors and impellers are arranged in the two dust collection devices on the outer side of the pulverizer shell, the right side of the dust collection device shell is connected with a fan motor, the lower portions of the dust collection devices are communicated with a water tank through a ventilation pipe, and the pulverizer effectively improves pulverizing efficiency and provides a good operation environment for a user at the same time.
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Description

Technical Field

[0001] The utility model relates to a basalt crusher, in particular to a new basalt crusher applied in the technical field of stone processing equipment. Background Art

[0002] Basalt has many unique properties that make it useful in a variety of applications. For example, it is known for its durability, strength, and resistance to wear and erosion, making it ideal for construction materials such as road aggregate, concrete, and building stone. Basalt is also used to make fiber-reinforced materials, called basalt fiber, which has a wide range of uses, including automotive parts, aerospace components, and sporting goods.

[0003] A pulverizer is a machine that crushes large solid raw materials into required sizes. It is mainly used in various industries such as mining and building materials. Existing pulverizers may not crush them sufficiently, have low working efficiency, and generate dust during the crushing process, polluting the environment and threatening the health of users. Utility Model Content

[0004] The utility model aims to provide a new type of basalt crusher to solve the problem that the existing crusher will generate a lot of dust and flying slag during the crushing process, which will not only cause environmental pollution, but also threaten the health of users. At the same time, there may be insufficient crushing, which reduces the working efficiency of the crusher.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a new basalt crusher comprises a crusher shell, in which a leak hole funnel, a crushing roller, a sieve plate, a vibration motor, a fixed rod, two dust suction devices on the outer side of the crusher shell, a fan motor, a water tank, and a fan-shaped protective plate on the upper side of the crusher shell are arranged, a fan-shaped protective plate is installed on the top of the crusher shell, a leak hole funnel exists below the fan-shaped protective plate, the leak hole funnel is installed on the crusher shell, two crushing rollers are installed below, the roller teeth of the crushing rollers are meshed with each other, the crushing rollers are installed on the inner side wall of the machine body through a shaft, a sieve plate is installed below the crushing roller, vibration motors are installed at both ends of the bottom of the sieve plate, and the vibration motor is installed on the fixed rod, and a wind collector and an impeller are arranged in the two dust suction devices on the outer side of the crusher shell, the impeller is connected to the fan motor through the dust suction device shell, a ventilation pipe is connected below the dust suction device, and the ventilation pipe leads to the water tank.

[0006] In the above-mentioned new basalt crusher, basalt materials are screened through a leaky funnel, large pieces of basalt are crushed, and small pieces of basalt are directly screened out. The screen plate below the crushing roller screens the stone for a second time, which is beneficial to the secondary crushing and improves the crushing efficiency. At the same time, two dust suction devices suction the dust inside the machine, improving the working environment of the user.

[0007] As a further improvement of the present application, a leakage hole funnel is arranged at the upper end of the interior of the grinder body, each wall is provided with a number of leakage holes of the same size, and the leakage hole funnel is a prism-shaped structure.

[0008] As a further improvement of the present application, dust suction devices are provided on both sides of the left and right sides of the machine body, and the two ends of the air collector are respectively connected to the grinder casing and the dust suction device casing. The impeller arranged in the dust suction device casing is connected to the fan motor, and the lower end of the dust suction device casing is connected to a ventilation pipe, and the lower end of the ventilation pipe leads to a water tank.

[0009] As another improvement of the present application, vibration motors are installed at both ends of the lower bottom surface of the screen plate. The vibration motors are installed on fixed rods. The fixed rods penetrate the vibration motors. By setting the angle between the fixed rods and the horizontal plane, the screen plate below the crushing roller is indirectly tilted.

[0010] As another improvement of the present application, a fan-shaped protective plate is installed on the top of the crusher housing, and the unique fan-shaped design is used to prevent stones from flying out of the crusher.

[0011] In summary, this application has the following beneficial effects:

[0012] 1. Rapid screening to improve machine utilization; small pieces of basalt are directly screened out while large pieces of basalt are crushed by the crushing roller; improving machine utilization.

[0013] 2. Absorb and reduce the dust inside the machine; for the stone dust generated during the operation of the crusher, use the dust suction device to achieve dust reduction through the ventilation pipe to the water tank, which solves the harm of stone dust to the human body and the pollution of the environment, and provides a good working environment for users.

[0014] 3. It is conducive to secondary crushing. The crushed basalt falls on the downward inclined screen plate, and moves downward under the action of the vibration motor. Large pieces of basalt are screened out, which is conducive to secondary crushing.

[0015] 4. Improve safety; a fan-shaped protective plate is installed on the top of the machine body to prevent crushed slag from splashing and causing harm to the user. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of this application;

[0017] Figure 2 is an internal cross-sectional view of the present application;

[0018] Figure 3 This is a cross-sectional view A of the dust collection device of the present application.

[0019] Description of the numbers in the figure:

[0020] 1. Crusher housing; 2. Leakage hole funnel; 3. Crushing roller; 401. Air collector; 402. Dust collection device housing; 403. Impeller; 404. Ventilation duct; 5. Fan motor; 6. Water tank; 7. Screen plate; 8. Vibration motor; 9. Fixing rod; 10. Fan-shaped protective plate. DETAILED DESCRIPTION

[0021] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.

[0022] The first implementation method:

[0023] Figure 1-2 A novel basalt crusher is shown, comprising a crusher housing 1, a leak hole funnel 2 arranged in the crusher housing 1, a crushing roller 3, two dust suction devices 4 outside the crusher housing 1, a fan motor 5, a water tank 6, a sieve plate 7, a vibration motor 8, a fixing rod 9, and a fan-shaped protective plate 10 on the upper side of the crusher housing 1. The fan-shaped protective plate 10 is installed above the top of the crusher housing 1, and a leak hole 2 is arranged below the fan-shaped protective plate 10. Two crushing rollers 3 are installed below the leak hole funnel 2. The roller teeth of the roller 3 are meshed with each other. The crushing rollers 3 are connected to the side walls of the crusher housing 1 through shafts. A sieve plate 7 is installed below the crushing roller 3. Vibration motors 8 are installed at both ends of the bottom of the sieve plate 7. The vibration motor 8 is installed on a fixed rod 9. The two dust suction devices 4 outside the crusher housing 1 are provided with a wind collector 401 and an impeller 403. A fan motor 5 is provided on the back side of the dust suction device housing 402. A ventilation pipe 404 is installed below the dust suction device, and the ventilation pipe 404 leads to a water tank 6.

[0024] In the above-mentioned new basalt crusher, the basalt material poured into the crusher is roughly screened by using the leaky funnel 2 to screen out the small pieces of basalt material that meet the requirements and gather the large pieces of basalt material to the center of the crushing roller 3, which is beneficial to assist in crushing the large pieces of basalt material and improve the crushing efficiency of the crusher. At the same time, the two crushing rollers 3 rotate clockwise and counterclockwise respectively to crush the large pieces of basalt material. The screen plate 7 below the crushing roller 3 uses the lateral vibration generated by the vibration motor 8 running through the fixed rod 9 to perform secondary screening, screen out the small pieces of basalt stone, and retain the large pieces on the screen plate 7, thereby ensuring the quality of the basalt stone crushed by the crusher. The inclined setting of the screen plate 7 is used to gather the large pieces of basalt stone that do not meet the requirements to one end of the crusher and discharge it from the crusher, which is convenient for secondary crushing of unqualified basalt stones in the later stage, thereby improving the crushing effect of the crusher.

[0025] The fan-shaped protective plate 10 is installed on the top of the crusher housing 1. Its unique design can block the slag that bursts out during the crushing process, effectively preventing the slag from flying out and injuring the user.

[0026] The second implementation method:

[0027] Figure 1-3 Shown.

[0028] The dust collecting device 4 is installed on both sides of the crusher. During the operation of the crusher, the fan motor 5 drives the impeller 403 to rotate, absorbs the stone dust generated during the crushing, and enriches the dust through the wind collector 401, which greatly increases the dust collection space in the machine body. The air containing stone dust is discharged into the water tank 6 under the dust collecting device 4 through the ventilation pipe 404 installed at the lower part of the dust collecting device shell 402, and the stone dust in the air is absorbed by water to reduce the harm of dust to users.

[0029] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any changes made within the knowledge of those skilled in the art without departing from the technical solution of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A new type of basalt crusher, characterized in that: The invention comprises a pulverizer housing (1), a leak hole funnel (2), a pulverizing roller (3), two dust collecting devices (4) outside the pulverizer housing (1), a fan motor (5), a water tank (6), a screen plate (7), a vibration motor (8), a fixing rod (9), and a fan-shaped protective plate (10) on the upper side of the pulverizer housing (1). The fan-shaped protective plate (10) is connected to the upper part of the top of the pulverizer housing (1), and the leak hole funnel (2) is connected to the lower part. Two pulverizing rollers (3) are installed below the leak hole funnel (2). The pulverizing rollers (3) are installed on the side wall of the pulverizer housing (1). The crushing rollers (3) are meshed with each other through roller teeth. A sieve plate (7) is installed below the crushing rollers (3). The bottom of the sieve plate (7) is connected to a vibration motor (8) and a fixing rod (9). The fixing rod (9) penetrates the vibration motor (8) and the crusher housing (1). Two dust collecting devices (4) outside the crusher housing (1) are provided with a wind collector (401) and an impeller (403). The back of the outer surface of the dust collecting device housing (402) is connected to a fan motor (5). The bottom of the dust collecting device (4) is connected to a water tank (6) through a ventilation pipe (404).

2. A new type of basalt crusher according to claim 1, characterized in that: The leakage hole funnel (2) is installed on the pulverizer housing (1) and is located below the fan-shaped protective plate (10). A plurality of leakage holes of the same size are arranged on each wall of the leakage hole funnel (2). Meanwhile, the leakage hole funnel (2) is in the shape of a prism.

3. A new type of basalt crusher according to claim 1, characterized in that: The two crushing rollers (3) are horizontally mounted inside the machine body, and the two crushing rollers (3) rotate clockwise and counterclockwise at the same time to crush the poured basalt stone materials.

4. A new type of basalt crusher according to claim 1, characterized in that: The sieve plate (7) is located below the two crushing rollers (3) and is tilted downward. The operation of the vibration motor (8) causes the sieve plate (7) to vibrate laterally, thereby screening out the incompletely crushed basalt blocks and discharging them from the machine body.

5. A new type of basalt crusher according to claim 1, characterized in that: The dust collecting device (4) is installed on both sides of the exterior of the machine body; an impeller (403) arranged in the dust collecting device (4) is connected to a fan motor (5) outside the dust collecting device (4); and dust gas is passed into the water tank (6) through a ventilation pipe (404) below the dust collecting device (4).

6. A new type of basalt crusher according to claim 1, characterized in that: The fan-shaped protective plate (10) is installed on the crusher housing (1) to form a feed inlet, which is used to prevent slag from flying out and injuring users during crushing.